CN205501110U - Device of preparation hollow glass microballon - Google Patents
Device of preparation hollow glass microballon Download PDFInfo
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- CN205501110U CN205501110U CN201521131456.8U CN201521131456U CN205501110U CN 205501110 U CN205501110 U CN 205501110U CN 201521131456 U CN201521131456 U CN 201521131456U CN 205501110 U CN205501110 U CN 205501110U
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- Prior art keywords
- hollow glass
- glass micropearl
- device preparing
- cooling
- preparing hollow
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
- C03B19/10—Forming beads
- C03B19/107—Forming hollow beads
Abstract
The utility model provides a device of preparation hollow glass microballon, includes thick liquids feeding system, the co -combustion system, and cooling system, and collecting system, wherein feeding system is connected with combustion system, and combustion system and cooling system are connected, and cooling system is connected with the collecting system, and the thick liquids system carries the co -combustion system with the thick liquids raw materials, dry melting in combustion system, hollow balling of while, then annealing formalizes among the fast cooling system of entering, and the refrigerated co -combustion 1 collected by the collecting system. According to the utility model discloses a device of preparation hollow glass microballon will prepare hollow glass microballon thick liquids raw materials and carry out equipment dry and hollow balling, provide a process simplification, low cost and can prepare high quality hollow glass microballon process units, save the step with thick liquids granulation one -tenth precursor of spray granulation method, the utility model discloses process flow is short, and the energy consumption is low, greatly reduced hollow glass microballon preparation cost.
Description
Technical field
This utility model relates to a kind of device preparing hollow glass micropearl production, and particularly relating to one cullet is that hollow glass micropearl process unit prepared by raw material.
Background technology
Hollow glass micropearl is a kind of hollow, includes the microspheres sprills of noble gas.It belongs to non-metal inorganic material, have that lightweight is big, heat conductivity is low, comprcssive strength is high, the advantage of dispersibility, mobility, good stability, also have low oil suction, insulation, self-lubricating, sound insulation, do not absorb water, excellent properties that fire-resistant, corrosion-resistant, radioprotective, some common materials such as nontoxic do not possess.
Military, civilian and other high-tech areas such as emulsion, heat-insulating fire-proofing material, steady shape deadener, high-grade insulating materials, petroleum industry, chemical products additive it are widely used in due to its property.
More existing glass microballoon manufacturing process devices in prior art.Such as by the 6th, 254, No. 981 United States Patent (USP), the 2nd, 978, No. 339 United States Patent (USP), and the process unit of the 3rd, 361, No. 549 United States Patent (USP) known manufacture glass microballoon, device is mainly made up of beading stove, burner and funnel-form microballon catcher.It is characterized in, enter the raw material the most necessarily powder body of preparation facilities, if slurry feedstock must first pass through after being spray dried to powder body could enter preparation facilities, and the raw material preparing hollow glass micropearl in the market is mostly slurry, so before these prepare hollow glass micropearl process unit, it is necessary to adding one mist projection granulating process, this certainly will increase preparation cost, and cause processing step loaded down with trivial details, add the difficulty of technology controlling and process.
Utility model content
For the defect overcoming prior art to exist, this utility model device aims to provide and a kind of directly can be dried preparing hollow glass micropearl slurry feedstock and the equipment of hollow nodularization, be provided in particular in a kind of operation simplify, with low cost and high-quality hollow glass micropearl preparation facilities can be prepared.
In order to reach above-mentioned purpose, provide a kind of device preparing hollow glass micropearl, including pulp feeder system, mixed combustion system, cooling system, and collection system, wherein said feeding system is connected with described combustion system, described combustion system is connected with described cooling system, described cooling system is connected with described collection system, slurry feedstock is transported to described mixed combustion system by described paste system, described combustion system is dried and melts, the most hollow nodularization, then annealing setting during speed enters described cooling system, the glass microballoon of cooling is collected by described collection system.
In some embodiments, described pulp feeder system includes size barrel, charging pump, and air compressor machine.
In some embodiments, described combustion system includes burner, and beading body of heater.
In some embodiments, described cooling system includes circulating cooling water jacket, and cylinder.
In some embodiments, described collection system includes cyclone collector, cloth bag catcher, and air-introduced machine.
In some embodiments, slurry is transported to burner base central inlet by charging pump by compressed air and enters the swirl atomizer of burner.
In some embodiments, the drop of nozzle atomization form slurry by centrifugation and burned flame are upwards ejected in beading body of heater, and slurry drop is heated and is dried rapidly and melts, the most hollow nodularization.
In some embodiments, the glass microballoon of hollow nodularization rapidly enters annealing setting in microballon cooling system with the wind.
In some embodiments, the glass microballoon of cooling is collected through cyclone collector and cloth bag catcher.
According to the device preparing hollow glass micropearl of the present utility model, it is dried preparing hollow glass micropearl slurry feedstock and the equipment of hollow nodularization, there is provided a kind of operation to simplify, with low cost and high-quality hollow glass micropearl process unit can be prepared, eliminate the step that slurry is a granulated into presoma of spray granulation, this utility model technological process is short, energy consumption is low, greatly reduce hollow glass micropearl preparation cost, the most any method preparing microballon with slurry, this utility model is suitable for, and is not limited to hollow glass micropearl and prepares.
Below in conjunction with accompanying drawing, it is illustrated by way of example the description of this utility model purport, with other aspects the most of the present utility model and advantage.
Accompanying drawing explanation
In conjunction with accompanying drawing, by detailed description below, above-mentioned and other feature and advantage of the present utility model can be more clearly understood that, wherein:
Fig. 1 is the structural representation of the device preparing hollow glass micropearl according to this utility model embodiment.
Detailed description of the invention
See the accompanying drawing of this utility model specific embodiment, this utility model is described in more detail.But, this utility model can realize in many different forms, and should not be construed as the embodiment by herein proposing and limited.On the contrary, proposing these embodiments is to reach fully and complete disclosure, and makes those skilled in the art understand scope of the present utility model completely.
Now describe a kind of device preparing hollow glass micropearl according to this utility model embodiment in detail.
The device preparing hollow glass micropearl includes that pulp feeder system, mixed combustion system, cooling system, collection system form.Described pulp feeder system includes that size barrel, charging pump, air compressor machine form;Combustion system includes that burner, beading body of heater form;Cooling system includes circulating cooling water jacket and cylinder composition, and collection system includes cyclone collector, cloth bag catcher and air-introduced machine composition, and feeding system is connected with the burner of combustion system, and combustion system is connected with cooling system, and cooling system is connected with collection system.nullSlurry is transported to burner base central inlet by charging pump by compressed air and enters the swirl atomizer of burner,The drop of nozzle atomization form slurry by centrifugation and burned flame are upwards ejected in beading body of heater,Slurry drop is heated and is dried rapidly and melts,The most hollow nodularization,Rapidly enter annealing setting in microballon cooling system the most with the wind,The glass microballoon of cooling is collected through cyclone collector and cloth bag catcher,The operation principle of cyclone collector is after dust-contained airflow is entered catcher by tangential inlet,Air-flow rotates in catcher,Grit in air-flow outer wall under centrifugal action moves,Arrive wall,And under air-flow and action of gravity, fall into ash bucket along wall and reach the purpose separated,And cloth bag catcher is mainly by sieving effect、Inertial collision effect and spreading effect collect dust,Dust to 1.0 μm,Efficiency arrives 98%-99%,Its product is known products,Tail gas is discharged through traction blower fan.
First it is described with reference to the accompanying drawings the example according to the device preparing hollow glass micropearl of the present utility model.
As it is shown in figure 1, this utility model is made up of mixing burner 1, beading stove 2, microballon cooler 3, cyclone collector 4, cloth bag catcher 5, air-introduced machine 6, air compressor machine 7, aerator 8, gas pipeline 9, size barrel 10, charging pump 11.Described burner 1 is connected with gas fuel container by gas pipeline 9;Described burner 1 is connected to the air outlet of aerator 8 by air by pipeline, and the air of aerator conveying participates in burning as combustion air.Slurry feedstock in size barrel 10 is entered burner 1 swirl atomizer by burner 1 bottom centre entrance under delivery pump 11 and air compressor machine air pressure carry, the drop of nozzle atomization form slurry by centrifugation, upwards it is ejected into together with burned flame in beading body of heater 2 and is dried rapidly and melts, the most hollow nodularization.Microballon after hollow nodularization, under the effect of air-introduced machine 6, rapidly enters microballon cooler 3 annealing setting, and the glass microballoon of cooling is collected through cyclone collector 4 and cloth bag catcher 5, and tail gas is discharged through traction blower fan 6.
Operating process of the present utility model is:
nullClose all valves before opening,Start air-introduced machine 6,Air quantity is controlled with knife gate valve,Again aerator 6 is opened,Blast controls at 4-8KPa,Combustion air volume is controlled with knife gate valve,Open cooling water conservation beading stove 2 furnace wall of beading body of heater 2 simultaneously,After running a period of time,Open gas pipeline 9 and regulate valve,Gaseous-pressure controls between 0.01-0.03MPa,The ratio regulating combustion air and combustion gas after igniting reaches flame and temperature optima,Open size barrel 10 afterwards and charging pump 11 controls feeding amount well,Open air compressor machine 7 simultaneously,With the pressure wind of air compressor machine slurry delivered in the swirl atomizer of burner 1,The slurry drop of nozzle atomization mixes with burned flame and is upwards ejected into beading in beading body of heater 2 by centrifugation,Microballon after beading is under the effect of air-introduced machine 6,Rapidly enter microballon cooler 3 annealing setting,The microballon of cooling is collected through cyclone collector 4 and cloth bag catcher 5,Tail gas is discharged through traction blower fan 6.
This utility model is dried preparing hollow glass micropearl slurry feedstock and the equipment of hollow nodularization, there is provided a kind of operation to simplify, with low cost and high-quality hollow glass micropearl process unit can be prepared, eliminate the step that slurry is a granulated into presoma of spray granulation, this utility model technological process is short, energy consumption is low, greatly reduces hollow glass micropearl preparation cost, the most any method preparing microballon with slurry, this utility model is suitable for, and is not limited to hollow glass micropearl and prepares.
Preferred embodiment of the present utility model described in detail above.Should be appreciated that those of ordinary skill in the art just can make many modifications and variations according to design of the present utility model without creative work.All technical staff in the art pass through the available technical scheme of logical analysis, reasoning, or a limited experiment on the basis of existing technology according to design of the present utility model, all should be in the protection domain being defined in the patent claims.
Claims (9)
1. the device preparing hollow glass micropearl, it is characterized in that, including pulp feeder system, mixed combustion system, cooling system, and collection system, wherein said feeding system is connected with described combustion system, described combustion system is connected with described cooling system, described cooling system is connected with described collection system, slurry feedstock is transported to described mixed combustion system by described paste system, described combustion system is dried and melts, the most hollow nodularization, then annealing setting during speed enters described cooling system, the glass microballoon of cooling is collected by described collection system.
The device preparing hollow glass micropearl the most according to claim 1, it is characterised in that described pulp feeder system includes size barrel, charging pump, and air compressor machine.
The device preparing hollow glass micropearl the most according to claim 2, it is characterised in that described combustion system includes burner, and beading body of heater.
The device preparing hollow glass micropearl the most according to claim 3, it is characterised in that described cooling system includes circulating cooling water jacket, and cylinder.
The device preparing hollow glass micropearl the most according to claim 4, it is characterised in that described collection system includes cyclone collector, cloth bag catcher, and air-introduced machine.
The device preparing hollow glass micropearl the most according to claim 5, it is characterised in that slurry is transported to burner base central inlet by charging pump by compressed air and enters the swirl atomizer of burner.
The device preparing hollow glass micropearl the most according to claim 6, it is characterised in that the drop of nozzle atomization form slurry by centrifugation and burned flame are upwards ejected in beading body of heater, slurry drop is heated and is dried rapidly and melts, the most hollow nodularization.
The device preparing hollow glass micropearl the most according to claim 7, it is characterised in that the glass microballoon of hollow nodularization rapidly enters annealing setting in microballon cooling system with the wind.
The device preparing hollow glass micropearl the most according to claim 8, it is characterised in that the glass microballoon of cooling is collected through cyclone collector and cloth bag catcher.
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CN201521131456.8U CN205501110U (en) | 2015-12-30 | 2015-12-30 | Device of preparation hollow glass microballon |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20190135675A1 (en) * | 2017-11-06 | 2019-05-09 | Dennert Poraver Gmbh | Hollow glass microspheres and method for producing the same |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20190135675A1 (en) * | 2017-11-06 | 2019-05-09 | Dennert Poraver Gmbh | Hollow glass microspheres and method for producing the same |
US11124441B2 (en) * | 2017-11-06 | 2021-09-21 | Dennert Poraver Gmbh | Hollow glass microspheres and method for producing the same |
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Effective date of registration: 20210107 Address after: No.1047 Tushan Road, Bengbu City, Anhui Province 233000 Patentee after: CHINA BUILDING MATERIALS BENGBU GLASS INDUSTRY DESIGN & RESEARCH INSTITUTE Co.,Ltd. Address before: 200061 27th floor, Zhongzhong building, 2000 Zhongshan North Road, Putuo District, Shanghai Patentee before: China Triumph International Engineering Co.,Ltd. |