CN205500631U - Tower machine limiter prevent short circuit controlling means - Google Patents

Tower machine limiter prevent short circuit controlling means Download PDF

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Publication number
CN205500631U
CN205500631U CN201620109037.2U CN201620109037U CN205500631U CN 205500631 U CN205500631 U CN 205500631U CN 201620109037 U CN201620109037 U CN 201620109037U CN 205500631 U CN205500631 U CN 205500631U
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China
Prior art keywords
limiter
output interface
tower crane
moment
intelligent controller
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Active
Application number
CN201620109037.2U
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Chinese (zh)
Inventor
张亚非
李渝生
曾强
张春
张灿
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Chongqing Construction Engineering Industry Co Ltd
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Chongqing Construction Engineering Industry Co Ltd
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Priority to CN201620109037.2U priority Critical patent/CN205500631U/en
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Abstract

The application discloses a tower machine limiter prevent short circuit controlling means, including the switch board, load lifting limiter and torque limiter, be equipped with in the switch board and risen the return circuit and become width of cloth return circuit, still include the intelligent control ware, be equipped with elevating capacity reference value module and moment reference value module in the intelligent control ware, the input of intelligent control ware is equipped with weighing transducer and displacement sensor, still be equipped with first output interface and second output interface on the intelligent control ware, first output interface is connected with the input that plays to rise the return circuit, the second output interface is connected with the input that becomes width of cloth return circuit. The utility model discloses an effect is: this scheme is through setting up the intelligent control ware, and after torque limiter and weight limiter were by the short circuit, weighing transducer and displacement sensor be detectable to the overload signal of tower machine still, and the intelligent control ware will be exported shut -off signal and cut off and rise the return circuit and become the width of cloth return circuit this moment, realize the quick -witted guard action of tower.

Description

The anti-short circuit of tower crane limiter controls device
Technical field
This utility model relates to tower crane and controls device, and the anti-short circuit of a kind of tower crane limiter controls device.
Background technology
Tower crane, i.e. derrick crane, also known as tower crane, be a kind of crane gear in construction.
The applying working condition of tower crane is relatively severe, tower crane actually used during, when lifting heavy, often there is the situation of overload in tower crane, and this will cause burning of lifting motor, and serious even can make weight from falling from high altitude, jeopardize the life security of surrounding people.Tower crane trolley is during being displaced outwardly simultaneously, the moment of derrick runway girder is constantly increasing, the moment that tower crane is born the most constantly increases, if moment is beyond the maximum moment allowed of tower crane, it is likely to result in the major accident that crane arm fractures or tower crane is tumbled, causes heavy losses to the safety of life and property of the people.Therefore load lifting limiter and limiter of moment are generally individually installed in currently used tower crane, when tower crane hoisting weight or moment have exceeded a certain preset value, load lifting limiter or limiter of moment will export an on-off model and cut off high-speed lifting control loop or trolley outside luffing control loop, now, tower crane will be prohibited high speed lifting heavy or continue outside luffing.
But tower crane actually used in; efficiency of construction and progress is had influence in order to avoid load lifting limiter and limiter of moment action; load lifting limiter and limiter of moment are carried out short circuit by building site electrician the most in violation of rules and regulations; this will cause tower crane to can not get being effectively protected, and tower crane in use exists potential safety hazard.
Utility model content
This utility model is intended to provide a kind of anti-short circuit that tower crane can realize the effectively tower crane limiter of protection to control device.
The anti-short circuit of the tower crane limiter in this programme controls device, including switch board, load lifting limiter and limiter of moment, hoisting circuit and luffing loop it is provided with in switch board, load lifting limiter is connected with the hoisting circuit of switch board, limiter of moment is connected with the luffing loop of switch board, also include intelligent controller, lifting capacity base value module and moment base value module it is provided with in intelligent controller, the input of intelligent controller is provided with the weight sensor that can be used for detecting tower crane hoisting weight and for detecting the displacement transducer of tower crane outside luffing size, the first output interface and the second output interface it is additionally provided with on intelligent controller, first output interface is connected with the input of hoisting circuit, second output interface is connected with the input in luffing loop.
The principle of this programme is: after load lifting limiter and limiter of moment are by short circuit in violation of rules and regulations, when tower crane is operated, weight sensor and displacement transducer detect hoisting weight and the size of the outside luffing of tower crane of tower crane respectively, the signal detected is delivered to intelligent controller by weight sensor and displacement transducer, the signal of weight sensor compares with the lifting capacity base value module in intelligent controller after treatment, and the signal of displacement transducer and weight sensor compares with the moment base value module in intelligent controller after treatment.
When the hoisting weight of tower crane and moment are within normal range, the signal of weight sensor after treatment will be less than setting value with the fiducial value of lifting capacity base value module, the signal of displacement transducer and weight sensor after treatment also will be less than setting value with the fiducial value of moment base value module, now the first output interface and second output interface of intelligent controller will export the switching value of Guan Bi to switch board, now hoisting circuit and the luffing loop of switch board is on-state, and lifting motor and luffing motor in tower crane normally work.
When the hoisting weight of tower crane and/or moment exceed normal range, the signal of weight sensor fiducial value with lifting capacity base value module after treatment will be greater than setting value, the signal of displacement transducer and weight sensor fiducial value with moment base value module after treatment also will be greater than setting value, now the first output interface and/or second output interface of intelligent controller will export the switching value turned off to switch board, now hoisting circuit and/or the luffing loop of switch board is off-state, lifting motor and/or luffing motor in tower crane quit work, now tower crane will be prohibited lifting heavy and/or continue outside luffing.
The effect of this programme is: this programme is by arranging intelligent controller, and be provided for detecting the weight sensor of tower crane hoisting weight and for detecting the displacement transducer of tower crane outside luffing size on intelligent controller, after limiter of moment and weight limitor are shorted, weight sensor and displacement transducer still can detect the duty of tower crane, when weight sensor and/or displacement transducer detect that tower crane is operated in overload condition, output cut-off signals is cut off hoisting circuit and/or luffing loop by intelligent controller, even if so that after limiter of moment and weight limitor are shorted, remain to realize tower crane in the case of hoisting weight and moment overrun, automatically cut off the work of tower crane.Therefore this programme can realize effectively protection all the time to tower crane.
Further, load lifting limiter and limiter of moment all use the mode of aviation plug to be attached with switch board, use the connected mode of aviation plug can be prevented effectively from the short circuit carried out load lifting limiter and limiter of moment in junction.
Further, load lifting limiter and limiter of moment all use the mode of terminal to be attached with switch board, fluid sealant all it is filled with on terminal, people is once had in violation of rules and regulations load lifting limiter and limiter of moment to be carried out short-circuit operation, to be destroyed at fluid sealant on terminal, such that it is able to provide certain information to short-circuit operation in violation of rules and regulations.
Further, it is provided with weight alarm lamp at first output interface of intelligent controller, weight alarm lamp can send light warning when the first output interface is cut-off signals, being provided with displacement alarm lamp at second output interface of intelligent controller, displacement alarm lamp can send light warning when the second output interface is cut-off signals.The light warning signal that displacement alarm lamp and weight alarm lamp send can be used for reminding operator, is apparent from so that the working condition of tower crane is remained to compare by operator.
Further, intelligent controller is additionally provided with the bin that can preserve intelligent controller duty, and memorizer can be used for preserving and record overload, super moment information, it is simple to the tracking in later stage and lookup.
Accompanying drawing explanation
Fig. 1 is the structured flowchart of this utility model embodiment.
Detailed description of the invention
Below by detailed description of the invention, this utility model is described in further detail:
nullEmbodiment is the most as shown in Figure 1: the anti-short circuit of tower crane limiter controls device,Including intelligent controller,First output interface of intelligent controller and the second output interface,For the ease of describing,First output interface is expressed as OUTPUT1 in the present embodiment,Second output interface is expressed as OUTPUT2,Intelligent controller is provided with IN1、IN2 and PWR interface,Wherein IN1 seam is provided with weight sensor,Weight sensor is arranged in tower crane,For detecting the hoisting weight of tower crane,Lifting capacity base value module it is additionally provided with in intelligent controller,The signal of weight sensor input compares with lifting capacity base value module after intelligent controller processes,IN2 seam is provided with displacement transducer,Displacement transducer is arranged on the crane arm of tower crane,Can be used for detecting the displacement size of the outside luffing of crane arm,Moment base value module it is provided with in intelligent controller,The signal of displacement transducer and weight sensor input compares with moment base value module after intelligent controller processes,PWR seam connects power supply,Power supply provides electric energy for whole intelligent controller.
OUTPUT1 and OUTPUT2 of intelligent controller is attached with switch board simultaneously, wherein OUTPUT1 is attached with the hoisting circuit of switch board, switch board hoisting circuit outfan is attached with lifting motor, weight alarm lamp it is additionally provided with at OUTPUT1, when the signal of weight sensor input and the fiducial value of lifting capacity base value module are more than setting value, weight alarm lamp sends light warning, and at OUTPUT1, export cut-off signals, now the hoisting circuit of switch board is cut off, and lifting motor quits work.
The OUTPUT2 of intelligent controller is attached with the luffing loop of switch board, the outfan in switch board luffing loop is attached with luffing motor, displacement alarm lamp it is provided with at OUTPUT2, when the fiducial value of the signal that displacement transducer and weight sensor input with moment base value module is more than setting value, displacement alarm lamp sends light warning, and at OUTPUT2, export cut-off signals, now the luffing loop of switch board is cut off, and luffing motor quits work.
Memorizer it is additionally provided with in intelligent controller, memorizer can be used to record and store excess weight and the information of super moment, and after the behavior of excess weight or super moment occurs, manager (equipment director, leasing company, main frame producer etc.) must be passed through and authorize unblock, and authorizing PUK is random code, every time different, if not unlocking, then hoisting circuit and the luffing loop of switch board will be off, and tower crane cannot work.
Memorizer at most can store the data of 1 month, excess weight, the historical record of super moment can recall to lcd screen display by the function key on intelligent controller, by the USB interface on intelligent controller, data can also be copied to movable memory terminal, on intelligent controller, an embedded GPRS module, excess weight and super moment information can be wirelessly transmitted on the server of Surveillance center store by GPRS module.
Hoisting circuit at switch board is also associated with load lifting limiter, load lifting limiter and switch board both can use aviation plug to be attached, may be used without terminal to be attached, when load lifting limiter uses aviation plug to be connected with switch board, can effectively avoid the violation short-circuit operation that load lifting limiter is carried out, when load lifting limiter and switch board use the mode of terminal to be attached, seal using fluid sealant at the terminal connected, when there being people in violation of rules and regulations load lifting limiter to be carried out short circuit, fluid sealant at terminal will be destroyed, such that it is able to the foundation certain to the violation operation offer of tower crane.
Being also associated with limiter of moment in the luffing loop of switch board, limiter of moment both can also use terminal to add the mode of fluid sealant as the connection of switch board in the way of using aviation plug.
Above-described is only embodiment of the present utility model, in scheme, the known general knowledge such as concrete structure and characteristic too much describes at this, one skilled in the art know the applying date or priority date before all of ordinary technical knowledge of utility model art, all of prior art in this field can be known, and there is the ability of normal experiment means before applying this date, one skilled in the art can be under the enlightenment that the application is given, improve in conjunction with self-ability and implement this programme, some typical known features or known method should not become one skilled in the art and implement the obstacle of the application.Should be understood that; for a person skilled in the art, on the premise of without departing from this utility model structure, it is also possible to make some deformation and improvement; these also should be considered as protection domain of the present utility model, and these are all without affecting effect and the practical applicability that this utility model is implemented.The protection domain that this application claims should be as the criterion with the content of its claim, and the detailed description of the invention in description etc. records the content that may be used for explaining claim.

Claims (5)

1. the anti-short circuit of a tower crane limiter controls device, including switch board, load lifting limiter and limiter of moment, hoisting circuit and luffing loop it is provided with in described switch board, described load lifting limiter is connected with the hoisting circuit of described switch board, described limiter of moment is connected with the luffing loop of described switch board, it is characterized in that, also include intelligent controller, lifting capacity base value module and moment base value module it is provided with in described intelligent controller, the input of described intelligent controller is provided with the weight sensor that can be used for detecting tower crane hoisting weight and for detecting the displacement transducer of tower crane outside luffing size, the first output interface and the second output interface it is additionally provided with on described intelligent controller, described first output interface is connected with the input of described hoisting circuit, described second output interface is connected with the input in described luffing loop.
The anti-short circuit of tower crane limiter the most according to claim 1 controls device, it is characterised in that: described load lifting limiter and described limiter of moment all use the mode of aviation plug to be attached with described switch board.
The anti-short circuit of tower crane limiter the most according to claim 1 controls device, it is characterised in that: described load lifting limiter and described limiter of moment all use the mode of terminal to be attached with described switch board, and described terminal is all filled with fluid sealant.
The anti-short circuit of tower crane limiter the most according to claim 1 controls device, it is characterized in that: at the first output interface of described intelligent controller, be provided with weight alarm lamp, described weight alarm lamp can send light warning when described first output interface is for turning off, being provided with displacement alarm lamp at second output interface of described intelligent controller, described displacement alarm lamp can send light warning when described second output interface is for turning off.
The anti-short circuit of tower crane limiter the most according to claim 1 controls device, it is characterised in that: described intelligent controller is additionally provided with the bin that can preserve described intelligent controller duty.
CN201620109037.2U 2016-02-03 2016-02-03 Tower machine limiter prevent short circuit controlling means Active CN205500631U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620109037.2U CN205500631U (en) 2016-02-03 2016-02-03 Tower machine limiter prevent short circuit controlling means

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620109037.2U CN205500631U (en) 2016-02-03 2016-02-03 Tower machine limiter prevent short circuit controlling means

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CN205500631U true CN205500631U (en) 2016-08-24

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108128704A (en) * 2018-01-22 2018-06-08 常州力航电气科技有限公司 A kind of security monitoring management system for tower crane with improper power down function

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108128704A (en) * 2018-01-22 2018-06-08 常州力航电气科技有限公司 A kind of security monitoring management system for tower crane with improper power down function

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