CN205496221U - Purger is evaporated in built -in acid of temperature sensor - Google Patents

Purger is evaporated in built -in acid of temperature sensor Download PDF

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Publication number
CN205496221U
CN205496221U CN201521018426.6U CN201521018426U CN205496221U CN 205496221 U CN205496221 U CN 205496221U CN 201521018426 U CN201521018426 U CN 201521018426U CN 205496221 U CN205496221 U CN 205496221U
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acid
water
original
temperature
tube
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CN201521018426.6U
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Chinese (zh)
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郝东辉
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Abstract

The utility model provides a purger is evaporated in built -in acid of temperature sensor includes: original acidizing fluid container for hold original acidizing fluid, the heater for heat original acidizing fluid container part, make the evaporation of original acidizing fluid wash the chamber for thermal acid generator steam, thermal acid generator air admission, wash the chamber, place at household utensils and wasing the chamber, wherein utilize to get into and wash the chamber thermal acid generator steam is right the household utensils steam washing that tingles, the controller for control the operation of each part and evaporate cleaning process in order to tingle, acidizing fluid temperature sensor is arranged in the inside of original acidizing fluid for measure the temperature of the original acidizing fluid body, controller set temperature threshold value wherein, the temperature of receiving acidizing fluid temperature sensor measurement is with this temperature and temperature threshold comparison to control heater correspondingly. The acid of above -mentioned embodiment is evaporated the purger and is placed temperature sensor in original acidizing fluid in direct, and the temperature sensor measuring directly is exactly the acidizing fluid effective temperature, has guaranteed the accuracy of temperature measurement value.

Description

The acid steaming washer that temperature sensor is built-in
Technical field
This utility model relates to acid and steams washer, relates more specifically to that vessel carry out acid automatically and steams the equipment and method cleaned.
Background technology
The trace of laboratory, ultra trace metallic element analysis require that vessel used must be clean, it is to avoid bring various pollutant into sample, in order to avoid background values that is that introduce is too high and affect final experimental result because vessel are clean.
The most common acids is evaporated in Asia boiling mode, obtain high purity acid steam, the method cleaning vessel with such acid vapor.In existing common sour steaming washer design, process at Row control, spent acid, heat and in terms of temperature control, Liquid level, be usually present some problem.
1, Row control:
(1) existing solution mostly just can only provide the acid of the first step to steam cleaning step, remain a need for user and manually each vessel are used one by one the acid solution of pure water rinsing remained on surface, then remain a need for user and manually vessel are placed on air dry oven drying or natural air drying, waste time and energy very much.
(2) if using the mode that air dry oven is dried; because air dry oven inherently metal material is made; and the air sucked is not done strict filtration and purification; and the daily thing that also can be dried other, this mode will face air dry oven or the unholiness secondary pollution problem brought of air.
(3) if using the mode of natural air drying, will be the most oversize.
2, spent acid processes:
(1) after acid vapor produced by existing solution cleans vessel surface, being condensed into liquid (referred to herein as " spent acid "), spent acid typically without any process, is passed straight back in " totally acid ", continues to participate in evaporation.
(2) acid is steamed to clean and why to be used sub-boiling mode to evaporate, and purpose is contemplated to make evaporation process become slow, it is to avoid drop Residual contamination thing pollutes vessel.And these spent acid contain substantial amounts of pollutant, being passed straight back to clean acid, meeting severe contamination is the sourest, and along with the continuation of cleaning process, pollutant levels can be more and more higher, even if sub-boiling state, also cannot avoid pollutant recontamination vessel.So that cleaning performance is had a greatly reduced quality.
3, heating and temperature control:
(1) existing solution usually avoids temperature sensor to be corroded easily by high-temperature strong acid, its temperature sensor is installed in container exterior, avoid contacting with strong acid, but what such mounting means was measured is the temperature of container outer wall or heater, the true temperature of acid solution cannot be reflected, generally 10-30 DEG C to be differed with the temperature of container outer wall or heater of solution temperature, the measurement error of temperature is the biggest.
(2) existing solution temperature dependent controller carrys out temperature control, and heater itself does not possess self-temperature controlling function.Once temperature controller lost efficacy, and continuation is heated by heater, causes instrument to burn the great risk of even laboratory fire.
4, Liquid level:
(1) for the Liquid level of clean acid solution, existing solution is because being the circulation pattern of evaporation-condensation-backflow-evaporation, therefore liquid level does not have the biggest change in whole process, and inside acid gas is steaming, it is difficult to observe level condition from outside, the most any liquid level monitoring measure.
(2) for the Liquid level of spent acid acid solution, existing technical scheme is typically directly to make spent acid acid solution be back to clean acid, does not makes a distinction clean acid solution and spent acid acid solution, and therefore the Liquid level to spent acid acid solution does not has any surveillance and control measure.
Utility model content
In view of the above-mentioned situation of prior art, it is made that this utility model, it should be noted that be not required to solve above-mentioned all problems according to the solution of this utility model embodiment, as long as can solve the problem that any one among the problems referred to above.
According to an aspect of the present utility model, it is provided that the acid steaming washer that a kind of temperature sensor is built-in, may include that original acid liquor container, be used for accommodating original acid solution;Heater, is used for heating original acid liquor container part so that original acid solution is evaporated to hot acid steam, and hot acid air enters and cleans chamber;Clean chamber, in vessel are placed on cleaning chamber, wherein utilize the described hot acid steam entering cleaning chamber that described vessel are carried out acid vapor cleaning;Controller, steams cleaning for controlling the operation of all parts to carry out acid;Acid liquor temperature sensor, is placed in the inside of original acid solution, for measuring the temperature of original acid solution body;Its middle controller arranges temperature threshold, receives the temperature of acid liquor temperature sensor measurement, by this temperature compared with temperature threshold, and correspondingly controls heater.
The acid of above-described embodiment is steamed washer and temperature sensor is directly built in original acid solution, and temperature sensor measurement is exactly directly acid solution actual temperature, it is ensured that the accuracy of measured temperature.
Acid an example is steamed in washer, described acid liquor temperature sensor can be thermocouple type temperature sensor, article two, during thermocouple wire is placed in polytetrafluoroethylene PTFE or perfluoroalkoxy resin PFA capillary tube, PTFE or PFA capillary tube is placed in a stay tube, propping up stay tube to be placed in original acid liquor container, PTFE or PFA capillary tube is extended to outside original acid liquor container by the connecting hole on the wall of original acid liquor container.
Acid an example is steamed in washer, described stay tube lower end can connect tube wrapping device, PTFE or PFA capillary tube in described stay tube is through supporting pipe orifice out, and again through a hole entrance stay tube for a stay tube after winding with one circuit on tube wrapping device, upwardly extend then along a stay tube, finally the hole from a stay tube is stretched out and extends to outside original acid liquor container by the connecting hole the wall of original acid liquor container, in wherein thermocouple head is partially in one week that described PTFE or PFA capillary tube is wound, and thermocouple head part and PTFE or PFA capillary contact.
Acid an example is steamed in washer, and described two thermocouple wires can become thermocouple head to seeming a wire to making contact to to contact portion.
Acid an example is steamed in washer, described acid liquor temperature sensor can be thermocouple type temperature sensor, surface parcel PTFE or the PFA integument of thermocouple wire, the position of thermocouple probe uses hot-press method that thermocouple probe is combined closely with PTFE or PFA integument.
Acid an example is steamed in washer, can there is one or more seal point on thermocouple wire, uses hot-press method that thermocouple wire is combined closely with PTFE or PFA integument at seal point.
Acid an example is steamed in washer, and described controller can arrange temperature threshold with seriality.
nullThe acid of one example is steamed washer and can also be included: bilayer sleeve,It is installed in cleaning cavity segment,There are inner and outer tubes,Inner and outer tubes are in close contact,When tubular type vessel being carried out acid and steaming cleaning,Vessel are enclosed in outside bilayer sleeve,Wherein the surrounding of inner and outer tubes and/or top have the acid vapor tap of connection,Acid vapor tap connects with the center of inner tube,The outer surface of inner tube has axial groove,Outer pipe bottom has the water/gas access aperture that water supply/air enters,And water/gas tap that water supply/air discharge on outer tube, is distributed,Groove in said inner tube connects with water/gas access aperture and connects with the water/gas tap on outer tube,Under the control of the controller,Carry out acid vapor cleaning step,Heater heats the acid solution in original acid liquor container part,The acid vapor obtained enters the interior tube hub in described bilayer sleeve,And flow out through vapor peracids tap,It is sprayed onto the inner surface of tubular type vessel;Water spray step, after acid vapor cleaning step, water enters into the groove on said inner tube outer surface, and the water/gas tap ejection from outer tube via pressure effect through the water/gas access aperture of described outer pipe bottom, is ejected into the inner surface of vessel;And hot-air dry step, after water rinsing step, heated air water/gas access aperture through described outer pipe bottom under pressure enters into the groove on said inner tube outer surface, and the water/gas tap ejection from outer tube, is ejected into the inner surface of vessel.
The acid of one example is steamed washer and can also be included: being installed on the water/air spraying head type jet pipe cleaned in cavity segment, its top is gondola water faucet form, and multiple pore is distributed, and sprays from pore for the water/air entering water/air spraying head type jet pipe.
Acid an example is steamed in washer, can have waste discharge mouth bottom described cleaning cavity wall, discharges from waste discharge mouth for any one cleaned in the spent acid of vessel, waste water, waste gas.
Washer is steamed in the acid of one example can also include upper and lower two-layer casing rack, is used for securing the cannula to clean in chamber.
Acid an example is steamed in washer, under the control of the controller, can carry out: acid vapor cleaning step, heater heats the acid solution in original acid liquor container part, the acid vapor obtained enters the interior tube hub in described bilayer sleeve, and flow out through vapor peracids tap, it is sprayed onto the inner surface of tubular type vessel;Water spray step, after acid vapor cleaning step, water enters into the groove on said inner tube outer surface via pressure effect through the water/gas access aperture of described outer pipe bottom, and the water/gas tap ejection from outer tube, it is ejected into the inner surface of vessel, and hot-air dry step, after water rinsing step, heated air water/gas access aperture through described outer pipe bottom under pressure enters into the groove on said inner tube outer surface, and the water/gas tap ejection from outer tube, it is ejected into the inner surface of vessel.
Washer is steamed in the acid of one example can also include acid Liquid level parts original with the integrated form that original acid liquor container part is connected, it is configured to liquid level tube, addition funnel and removal waste fluid gauge valve integrated, original acid solution enters inside original acid liquor container by addition funnel, the liquid level of liquid level tube reflects the liquid level of original acid liquor container, can discharge the acid solution in original acid liquor container when removal waste fluid valve is opened.
Washer is steamed in the acid of one example can also include non-contact type ultrasonic liquid level sensor, it is arranged on the outer surface of original acid liquor container, and do not contact with original acid liquor container surface, for the liquid level automatically measuring the original acid in original acid liquor container, and the signal of the instruction liquid level measured is sent to controller, controller receives the signal of this instruction liquid level, when the signal of this instruction liquid level is less than predetermined threshold, controls to stop acid and steams cleaning.
Acid an example is steamed in washer, and described heater can be ptc heater.
Washer is steamed in the acid of one example can also include liquid waste containment device, for receiving from the spent acid of waste discharge mouth discharge, waste water, waste gas;And waste liquid leve monitor, for monitoring the waste liquid liquid level in liquid waste containment device, and spent acid liquid level is sent to controller, when liquid level exceedes predetermined threshold, controller controls to stop waste-liquid cleaning technique.
Acid an example is steamed in washer, and waste liquid leve monitor can be resistive pressure sensor, for automatically sensing the weight of liquid waste containment device, and sends the signal of instruction weight to controller;Controller receives the signal of this instruction weight, when the signal of this instruction weight exceedes predetermined threshold, sends control signal, to control to stop acid steaming cleaning.
Acid an example is steamed in washer, and liquid waste containment device can be positioned on pallet, and pallet uses flange design, prevents waste liquid from dripping to pressure sensor inside;And described pressure sensor design has leakage outlet, thus in the case of sensor internal has waste liquid to enter, it is possible to discharge this leakage.
Acid an example is steamed in washer, and described pressure transducer can carry out PTFE or PFA surface spraying.
Acid an example is steamed in washer, and described hot acid steam can obtain to evaporate original acid solution in Asia boiling mode.
Accompanying drawing explanation
From detailed description to this utility model embodiment below in conjunction with the accompanying drawings, these and/or other side of the present utility model and advantage will become clearer from and are easier to understand, wherein:
Fig. 1 shows the structure composition schematic block diagram steaming washer 1000 for tubular type vessel carry out the acid of acid vapor cleaning automatically according to this utility model embodiment.
Fig. 2 (a) shows the schematic perspective view of the inner tube 200 according to one embodiment of this utility model;Fig. 2 (b) shows the top view of the inner tube 200 according to one embodiment of this utility model.
Fig. 3 (a) shows the schematic perspective view of the outer tube 300 according to one embodiment of this utility model;Fig. 3 (b) shows the axial section of the outer tube 300 according to one embodiment of this utility model.
Fig. 4 (a) shows the front view of the sleeve pipe that inner and outer tubes form;Fig. 4 (b) shows the profile cut vertically;Fig. 4 (c) shows the profile axially cutting relative to Fig. 4 (b) 90-degree rotation tailing edge;Fig. 4 (d) shows the cross-sectional view that the horizontal plane along acid vapor tap place is cut open;Fig. 4 (e) shows the cross-sectional view that the horizontal plane along water/gas tap place is cut open.
Fig. 5 shows that the structural representation of washer 2000 is steamed in the acid according to another embodiment of this utility model.
Fig. 6 (a) shows the axonometric chart of the water according to one embodiment of this utility model/air spraying head type jet pipe;Fig. 6 (b) shows water/air spraying head type jet pipe profile in the axial direction;Fig. 6 (c) shows the part sectioned view that water/air spraying head type jet pipe amplifies.
Fig. 7 shows that the schematic diagram of the more specifically structure of washer 3000 is steamed in the acid according to one embodiment of this utility model.
Fig. 8 (a)-Fig. 8 (d) shows the structural representation of the upper bracket in the casing support according to one embodiment of this utility model, and wherein Fig. 8 (a) is the axonometric chart of upper bracket;Fig. 8 (b) is the sectional axonometric drawing of upper bracket;Fig. 8 (c) is the left view of upper bracket;Fig. 8 (d) is that upper bracket exports the profile cut open along spent acid.
Fig. 9 (a)-Fig. 9 (d) shows the structural representation of the lower carriage in the casing support according to one embodiment of this utility model, and wherein Fig. 9 (a) is the axonometric chart of lower carriage;Fig. 9 (b) is the sectional axonometric drawing of lower carriage;Fig. 9 (c) is the left view of lower carriage;Fig. 9 (d) is the profile that lower carriage is cut open along water inlet/air-flow road.
Figure 10 shows profile sleeve pipe, water/air spraying head type jet pipe, carrier parts being grouped together.
Figure 11 shows that the overall procedure of cleaning method 4000 is steamed in the acid being automatically carried out vessel in cleaning chamber under the control of the controller according to this utility model embodiment.
Figure 12 show clean acid solution at a temperature of less than boiling point, slow evaporation, acid vapor is risen by the acid vapor path of sleeve pipe inner tube, and is ejected on the inner surface of vessel the schematic diagram carrying out acid cleaning from the acid vapor tap at surrounding and/or top.
Figure 13 shows that cleaned sour vapour is condensed into acid solution and discharges the schematic diagram of system through waste discharge mouth.
Figure 14 illustrates that ultra-pure water enters acid and steams the schematic diagram of washer.
Figure 15 is that ultra-pure water cleans schematic diagram, it is shown that the water/gas path that ultra-pure water is partly between inner and outer pipes, the water/gas tap from outer tube is ejected into vessel surface, superincumbent for residual acid solution is rinsed out;Another part enters water/air spraying head type jet pipe, and the gondola water faucet ejection from jet pipe top, the acid solution that vessel outer surface remains is rinsed out, water/air spraying head type jet pipe, and the gondola water faucet ejection from jet pipe top, the acid solution that vessel outer surface remains is rinsed out, and " filthy water " entrainment of acid solution is discharged from waste discharge mouth.
Figure 16 illustrates that hot-air enters acid and steams the schematic diagram of washer.
Figure 17 is hot-air dry schematic diagram, show the whole space that hot-air is full of between carrier parts, then a part is under pressure, water/gas access aperture on outer tube enters the water/gas path between inner and outer pipes, water/gas tap from outer tube is ejected into vessel interior surface, is dried by inwall;Being partly into water/air spraying head type jet pipe, and the gondola water faucet ejection from jet pipe top, be dried by vessel outer surface, these are entrainment of " humid air " of moisture, also discharge from waste discharge mouth.
Figure 18 (a) and Figure 18 (b) respectively illustrates three-dimensional view and the profile of the original acid Liquid level parts 800 of the integrated form according to this utility model embodiment.
Figure 19 (a) and Figure 19 (b) respectively illustrates axonometric chart and the profile of the thermocouple type temp sensor device 400 according to one embodiment of this utility model.
Figure 20 shows the schematic perspective view of the thermocouple type temperature sensor 500 according to another embodiment of this utility model.
Figure 21 (a) and Figure 21 (b) shows that axonometric chart and the profile of washer are steamed in the acid being configured with ultrasonic liquid level sensor 13 according to this utility model embodiment.
Figure 22 (a) shows that Figure 22 (b) shows according to this utility model embodiment pressure transducer and the profile of relevant portion according to the schematic perspective view of relative position relation between pressure transducer and the relevant portion of the liquid level for sensing spent acid bottle of this utility model embodiment.
Figure 23 (a) and Figure 23 (b) shows axonometric chart and the front view of the structure of the heater 700 according to one embodiment of this utility model.
Detailed description of the invention
In order to make those skilled in the art be more fully understood that this utility model, with detailed description of the invention, this utility model is described in further detail below in conjunction with the accompanying drawings.
One, embodiment 1: washer is steamed in acid
Fig. 1 shows the structure composition schematic block diagram steaming washer 1000 for tubular type vessel carry out the acid of acid vapor cleaning automatically according to this utility model embodiment.
Include original acid liquor container 1, heater 2 as it is shown in figure 1, washer 1000 is steamed in acid, clean chamber 3, multiple acid vapor, water, gas ejection part 4, base 5.
Original acid liquor container 1 accommodates original acid solution.Heater 2 heats original acid liquor container part, to obtain hot acid steam.Clean in chamber 3 and multiple acid vapor, water, gas ejection part 4 are installed, when vessel are carried out, vessel can be enclosed within acid vapor, water, gas ejection part 4.Each acid vapor, water, gas ejection part 4 have and enter for acid vapor and the acid vapor path of ejection, enter for water/gas and the water/gas path of ejection, follow-up acid vapor, water, the structure of gas ejection part 4 and acid vapor path and water/gas path will be carried out exemplary description.
Acid is steamed washer 100 and is also included controller (not shown), steams cleaning for controlling the operation of all parts to carry out acid.In one example, controller includes host computer and slave computer two parts, and host computer can be general-purpose computer such as desktop computer, notebook computer, mobile terminal etc., is wherein provided with the software being adapted for carrying out controlling;Slave computer for example, single-chip microcomputer or Special Programmable Logic Controller etc.; each sensor during wherein washer is steamed in acid can send signal to slave computer; coherent signal is sent to host computer with wired or wireless mode after processing by slave computer; host computer calculates accordingly, processes, judges command signal is sent to slave computer; slave computer is issued an order to all parts again, such as shut down, start, report to the police, time setting, threshold value setting etc..The most this mode is merely illustrative, can be adjusted as required or change.
For ease of describing, host computer is called " computer " sometimes below, and slave computer is called " single-chip microcomputer ".
Slave computer in controller, supply socket etc. can be placed in base 5.
Acid is steamed the overall process of cleaning and is summarized as follows: after vessel are enclosed on acid vapor, water, gas ejection part, starts acid and steams washed journey, and heater heats original acid liquor container part, and original acid solution evaporates moral Austria acid vapor;Acid vapor enters acid vapor, water, gas ejection part 4, is ejected on vessel through vapor peracids path, vessel are carried out acid vapor cleaning;After acid vapor cleans, water enters acid vapor, water, the water/gas path of gas ejection part 4, is ejected on vessel, vessel are carried out water flushing;After water rinses, the air after heating enters acid vapor, water, the water/gas path of gas ejection part 4, is ejected on vessel, carries out hot-air dry.Follow-up by combine accompanying drawing to acid steam clean each step carry out exemplary description.
Utilize the acid vapor purging system according to this utility model embodiment and method, as long as being enclosed within sleeve pipe by vessel, by running control program, it is possible to fully automatically carry out acid vapor cleaning, Water spray, air dried a complete set of flow process.
Below in conjunction with Fig. 2,3,4, the acid vapor according to one embodiment of this utility model, water, the structure of gas ejection part 200 are described.
In one example, acid vapor, water, gas ejection part are bilayer sleeve, have inner and outer tubes, and inner and outer tubes are in close contact.
Fig. 2 (a) shows the schematic perspective view of the inner tube 200 according to one embodiment of this utility model;Fig. 2 (b) shows the top view of the inner tube 200 according to one embodiment of this utility model.
Fig. 3 (a) shows the schematic perspective view of the outer tube 300 according to one embodiment of this utility model;Fig. 3 (b) shows the axial section of the outer tube 300 according to one embodiment of this utility model.
The center 220 of inner tube enters passage with acid vapor and is connected.Here it is implication widely that acid vapor enters passage, can be any form, if the center 220 of the entrance inner tube of acid vapor energy mat.Such as, in one example, acid vapor enters passage and i.e. refers to original acid liquor container, and a part for inner tube is placed in original acid liquor container.In another example, acid vapor enters passage can refer to connect the pipeline of original acid liquor container and inner tube.
On inner tubal wall, (surrounding and/or the inner tubal wall at top) has acid vapor tap 230, and acid vapor tap 230 connects with the center 220 of inner tube.Also there is on the wall of outer tube 300 acid vapor tap 330, acid vapor tap 330 on outer tube wall is connected with the relative acid steam discharge hole 230 on inner tubal wall, acid vapor hence into interior tube hub 220 can be discharged from sleeve pipe, it is ejected on the vessel being enclosed within sleeve pipe, thus clean the inner surface of vessel, after acid vapor contact inner surface, a part can condense, become spent acid, other uncooled acid vapors, can flow out below vessel, and spread in whole cleaning intracavity, and then clean the outer surface of vessel.
The outer surface of inner tube 200 has the groove 210 axially extended, the bottom of outer tube 300 has the water/gas access aperture 310 that water supply/air enters, and water/gas tap 320 that water supply/air discharge on outer tube 300, is distributed, groove 210 in said inner tube 200 connects with the water/gas access aperture 310 of outer tube 300 and connects with the water/gas tap 320 on outer tube 300, water/gas access aperture enters pipeline with water/gas and is connected, and is consequently formed water/gas path.
Fig. 4 (a) shows the front view of the sleeve pipe that inner and outer tubes form;Fig. 4 (b) shows the profile cut vertically;Fig. 4 (c) shows the profile axially cutting relative to Fig. 4 (b) 90-degree rotation tailing edge;Fig. 4 (d) shows the cross-sectional view that the horizontal plane along acid vapor tap place is cut open;Fig. 4 (e) shows the cross-sectional view that the horizontal plane along water/gas tap place is cut open.Wherein, acid vapor flows into from the centre bore 220 of inner tube 200, is then ejected into the inner surface of vessel from the acid vapor tap 230 of inner tube 200 connected and the acid vapor tap 330 of outer tube 300;Water/gas enters into the groove 210 of inner tube 200 from the water/gas access aperture 310 of outer tube 300, and then the water/gas tap 320 from the outer tube connected with groove 210 is ejected into the inner surface of vessel, thus carries out water shower or hot-air dry.
In one example, the groove of inner tube 200 is four, and the outer surface circle spacing 90 degree along inner tube is uniformly distributed.But being only for example, the groove of inner tube 200 can be less or more.
In one example, the diameter of acid vapor tap 230 or 330 is more than the diameter of water/gas tap 320, to accelerate acid vapor discharge, it is to avoid just condensation of also not portalling.
In one example, acid vapor tap 330 arranges in 45 degree of interleaved in outer tube circumference with water/gas tap 320, and is axially being not on a horizontal plane, avoids the water of ejection to flow to acid vapor tap as far as possible.
Inner and outer tubes should select the material being suitable to punching of acid corrosion-resistant, fluoroplastics or the high purity glass such as such as PTFE, PFA.
In example above, sleeve pipe is illustrated as including the double-decker of inner and outer tubes, but this is preferred exemplary, as an alternative, it would however also be possible to employ mono-layer tube, is provided with acid vapor path, water passage and air flue in pipe.
In example above, water passage and air flue are shared, but as required, water passage and air flue can also be provided separately.
In example above, in sleeve pipe, acid vapor path is centrally disposed, and water/gas path is arranged on periphery, but this is preferred exemplary, as required, it is also possible to being set to water/gas path at center, acid vapor path is in periphery.
In example above it is, acid vapor path is set to one, water/gas path is set to multiple, but this is preferred exemplary, as required, acid vapor path could be arranged to multiple, and water/gas path is set to one, or acid vapor path and water/gas path are disposed as one, or acid vapor path acid vapor path and water/gas path both of which are set to multiple.
Two, embodiment 2: washer is steamed in acid
Fig. 5 shows that the structural representation of washer 2000 is steamed in the acid according to another embodiment of this utility model, acid shown in Fig. 5 is steamed washer 2000 and has been water/air spraying head type jet pipe 6 many with the different of acid steaming washer 1000 shown in Fig. 1, as its name suggests, this water/air spraying head type jet pipe 6 top is gondola water faucet form, multiple pore is distributed, sprays from pore for the water/air entering water/air spraying head type jet pipe.
Fig. 6 (a) shows the axonometric chart of the water according to one embodiment of this utility model/air spraying head type jet pipe;Fig. 6 (b) shows water/air spraying head type jet pipe profile in the axial direction;Fig. 6 (c) shows the part sectioned view that water/air spraying head type jet pipe amplifies, and illustrated therein is the schematic diagram that water sprays from pore, and specifically, gondola water faucet distributed multiple row pore at an angle, it is ensured that wider spray area.Water or air enter arrival top, tube center hole gondola water faucet and eject from bottom, rinse or dry vessel outer surface.
Three, embodiment 3: washer is steamed in acid
Fig. 7 shows that the schematic diagram of the more specifically structure of washer 3000 is steamed in the acid according to one embodiment of this utility model.
As shown in Figure 7, acid is steamed washer 3000 and is included original acid liquor container 1, heater 2, cleans chamber 3, multiple acid vapor, water, gas ejection part 4, base 5, water/air spraying head type jet pipe 6, also includes temperature sensor 7, integrated form original acid Liquid level parts 8, upper casing rack 9, pipe support 11 of trapping, inlet port 12.
Acid liquor temperature sensor 7 is placed in the inside of original acid solution, for measuring the temperature of original acid solution body.Controller (not shown) arranges temperature threshold, receives the temperature that acid liquor temperature sensor 7 is measured, by this temperature compared with temperature threshold, and correspondingly control heater, such as, when temperature has arrived at temperature threshold, control heater 2 and quit work.Follow-up will be described in detail acid liquor temperature sensor 7 implement embodiment.
Integrated form original acid Liquid level parts 8 are configured to liquid level tube 820, addition funnel 810 (having funnel lid 840) and removal waste fluid valve 830 integration, it is internal that original acid solution enters original acid liquor container 1 by addition funnel 810, the liquid level of liquid level tube 820 reflects the liquid level of original acid liquor container 1, can discharge the acid solution in original acid liquor container 1 when removal waste fluid valve 830 is opened.Follow-up will be described in detail with reference to the attached drawings.
Heater 2 can be ptc heater, follow-up will describe the form of heater in detail.
Acid is steamed washer 3000 and is also included liquid level sensor 13, liquid level sensor 13 for example, non-contact type ultrasonic liquid level sensor, it is arranged on the outer surface of original acid liquor container, and do not contact with original acid liquor container surface, for the liquid level automatically measuring the original acid in original acid liquor container, and the signal of the instruction liquid level measured is sent to controller.Controller receives the signal of this instruction liquid level, when the signal of this instruction liquid level is less than predetermined threshold, controls to stop acid and steams cleaning.
Acid is steamed washer 3000 and is also included casing support, including upper bracket 9 and lower carriage 10, is used for securing the cannula to clean in chamber.Fixed screw 11, for through the screw hole on support, secures the stand in original acid liquor container 1.
Fig. 8 (a)-Fig. 8 (d) shows the structural representation of the upper bracket in the casing support according to one embodiment of this utility model, and wherein Fig. 8 (a) is the axonometric chart of upper bracket;Fig. 8 (b) is the sectional axonometric drawing of upper bracket;Fig. 8 (c) is the left view of upper bracket;Fig. 8 (d) is that upper bracket exports the profile cut open along spent acid, circular hole 901 the most therein is the waste discharge mouth flowed out for the spent acid after having cleaned vessel, waste water, waste gas, label 902 instruction is for inserting the jack of water/air spraying head type jet pipe, the jack that label 903 instruction is inserted for sleeve pipe, label 904 instruction is used for being screwed into the screw hole of screw (the such as screw 11 shown in Fig. 7), in one example, a part for screw hole is for connecting the screw of upper bracket and lower carriage, and another part for being connected to the screw of original acid liquor container by upper bracket.
Fig. 9 (a)-Fig. 9 (d) shows the structural representation of the lower carriage in the casing support according to one embodiment of this utility model, and wherein Fig. 9 (a) is the axonometric chart of lower carriage;Fig. 9 (b) is the sectional axonometric drawing of lower carriage;Fig. 9 (c) is the left view of lower carriage;Fig. 9 (d) is the profile that lower carriage is cut open along water inlet/air-flow road, label 1001 the most therein indicates screw hole, a part for screw hole is for connecting the screw of upper bracket and lower carriage, and another part for being connected to the screw of original acid liquor container by upper bracket;Label 1002 indicates sleeve pipe to insert hole;Water inlet/QI KOU that label 1003 instruction enters for water/gas, water inlet/air-flow road that label 1004 instruction water supply/gas flows into, label 1003 instruction flows into the hole of the vertical direction of confined space in-between for water/gas from lower carriage, the confined space that small hole at bottom part 310 (as shown in Figure 3) on outer tube is between carrier parts, the confined space that the bottom of water/air spraying head type jet pipe is also between carrier parts, thus water/gas from water inlet/QI KOU 1003 through water inlet/air-flow road 1004, vertical core 1005 enters confined space in-between, water/gas access aperture 310 on outer tube enters the water/gas path 210 between inner and outer pipes (such as Fig. 2, shown in Fig. 4), water/gas tap 320 from outer tube is ejected into vessel surface;Additionally water/gas is also into water/air spraying head type jet pipe, sprays from pore, with gondola water faucet form, the outer surface of each vessel is carried out pure water shower and hot-air dry.
Figure 10 shows profile sleeve pipe, water/air spraying head type jet pipe, carrier parts being grouped together, wherein 9 instruction upper brackets, 10 instruction lower carriages, 4 instruction sleeve pipes, 6 instruction water/air spraying head type jet pipes, carrier parts is fixed to the screw of original acid liquor container by 11-1 instruction together, lower carriage is fixed to the screw of original acid liquor container by 11-2 instruction, the waste discharge mouth that 901 instructions are flowed out for the spent acid after having cleaned vessel, waste water, waste gas, water inlet/QI KOU that 1003 instruction instructions enter for water/gas.
Washer is steamed in the acid of above-described embodiment, is automatically performed the flow process of the cleaning of complete set, rinsing, drying.Whole flow process is full-automatic, it is not necessary to manual intervention.
The acid of above-described embodiment is steamed spent acid produced by washer and is expelled directly out cleaning chamber, enters in waste liquid bottle, is not back in " totally acid " continue to participate in evaporation, does not pollute clean acid, it is possible to increase cleaning performance.
The acid of above-described embodiment is steamed washer and temperature sensor is directly built in original acid solution, and temperature sensor measurement is exactly directly acid solution actual temperature, it is ensured that the accuracy of measured temperature.
In one example, acid steaming washer can also include spent acid container, waste water container and flue gas leading, spent acid leve monitor, waste water leve monitor, pure water leve monitor (not shown).Wherein spent acid enters waste pipe through waste discharge mouth, then the three-way solenoid valve controlled by controller is automatically imported spent acid container;Waste water enters waste pipe through waste discharge mouth, then the three-way solenoid valve controlled by controller is automatically imported waste water container;Waste gas enters waste pipe through waste discharge mouth, the three-way solenoid valve controlled by controller again is automatically imported waste water container, after making its steam taken out of tentatively be condensed, the waste gas air vent through waste water container top enters flue gas leading, then from the other end safety dumping being placed in ventilated chamber of flue gas leading.Spent acid leve monitor is for monitoring the waste liquid liquid level in waste fluid container, and spent acid liquid level is sent to controller, when liquid level exceedes predetermined threshold, controller controls to stop acid and steams cleaning, waste water leve monitor is for monitoring the waste water liquid level in waste water container, and waste water liquid level is sent to controller, when liquid level exceedes predetermined threshold, controller controls to stop acid and steams cleaning, and pure water leve monitor is for monitoring the pure water liquid level in pure water container, and pure water liquid level is sent to controller, when liquid level is less than predetermined threshold, controller controls to stop acid and steams cleaning.
Utilize spent acid leve monitor, waste water leve monitor, pure water leve monitor senses spent acid liquid level, waste water liquid level and pure water liquid level automatically, and send controller to, thus once do not meet setting threshold value, controller i.e. takes measures, such as, carry out reporting to the police, controlling automatic shutdown etc. such that it is able to avoid personnel to neglect and great chemical attack hidden danger.
Four, embodiment 4: cleaning method is steamed in acid
Illustrate that cleaning method is steamed in the acid that vessel carry out in washer is steamed in acid acid steaming cleaning according to this utility model embodiment below in conjunction with the accompanying drawings.Acid is steamed washer and is had cleaning chamber and controller, and controller is used for controlling acid and steams cleaning.
Figure 11 shows that the overall procedure of cleaning method 4000 is steamed in the acid being automatically carried out vessel in cleaning chamber under the control of the controller according to this utility model embodiment.
In step S4100, carry out acid and steam cleaning, clean vessel surfaces externally and internally with acid vapor.
In one example, concrete sub-step is as follows:
A) vessel to be cleaned are covered on acid vapour/water/casing air.
B) add original acid solution from addition funnel, and observe liquid level change, to suitable liquid level.
C) opening computer software, set heating-up temperature (not higher than boiling point) and time, after clicking on " beginning " key, heater (such as ptc heater) begins to warm up.
D) temperature sensor (being such as built in the temperature sensor in original acid solution) constantly gathers the temperature signal of acid solution, and send computer to, software is according to setting value and actual value, and whether automatic decision continues heating or stop, thus keeps acid liquor temperature stable in setting value.
E) clean acid solution is at a temperature of less than boiling point, slow evaporation, acid vapor is by the acid vapor path of sleeve pipe inner tube (such as, acid vapor path as indicated by the label 220 of Fig. 2 and Fig. 4) rise, and from the acid vapor tap at surrounding and/or top (such as, acid vapor tap as indicated by the label 230 and 330 of Fig. 4) in be ejected on the inner surface of vessel, carry out acid cleaning, as shown in the schematic diagram of Figure 12.
F) cleaned sour vapour is condensed into acid solution, discharges system, as shown in the schematic diagram of Figure 13 through waste discharge mouth (such as, the waste discharge mouth of label 901 instruction of Fig. 8).
G) in program operation process, original acid solution level sensor (contactless liquid level sensor 13 the most as shown in Figure 7) constantly gathers the liquid level change of the most original acid solution of clean acid solution, and send computer to, when reaching minimum set in advance, whether terminator automatically, regardless of whether arrive heat time heating time.
H) in program operation process, acid pickle level controller constantly collects spent acid container, and sends computer to, and when reaching peak set in advance, the automatic terminator of meeting, no matter whether heat time heating time arrives.
I) when heated between when reaching preset value, system stops heating, i.e. stops acid and cleans, and the sour cleaning step of step S4100 completes, i.e. system proceeds in the pure water rinsing stage, i.e. proceed to step S4200 automatically.
In step S4200, carry out pure water spray, with pure water spray vessel surfaces externally and internally after acid vapour cleans.
Specifically, such as, ultra-pure water is extracted out from ultrapure water bottle by water pump, enter acid and steam purging system, the most such as it is full of the confined space between carrier parts, the most under pressure, part water/gas access aperture (as shown in the label 310 of Fig. 3) on outer tube enters the water/gas path (as shown in the 210 of Fig. 2, Fig. 4) between inner and outer pipes, water/gas tap (shown in 320 as shown in Figure 2, Figure 4 shows) from outer tube is ejected into vessel surface, superincumbent for residual acid solution is rinsed out;Being partly into water/air spraying head type jet pipe, and the gondola water faucet ejection from jet pipe top, the acid solution that vessel outer surface remains rinsed out, these are also discharged to waste water bottle from waste discharge mouth, as shown in FIG. 14 and 15 entrainment of " filthy water " of acid solution.
In program operation process, pure water liquid level controller constantly gathers the liquid level change of clean water, and sends computer to, and when reaching minimum set in advance, the automatic terminator of meeting, no matter whether heat time heating time arrives.
In program operation process, exhausted water level controller constantly gathers the change of waste water bottle weight, and sends computer to, and when reaching peak set in advance, the automatic terminator of meeting, no matter whether heat time heating time arrives.
When the pure water rinsing time reaches preset value, system stops rinsing, and step S4200 completes.System proceeds to the hot-air dry stage automatically, proceeds to step S4300.
In step S4300, carry out hot-air dry, the vessel surfaces externally and internally sprayed with hot-air dry through pure water.
Specifically, such as air is pumped into pipeline by air compressor machine, and after heating, enter filter, filter out the pollutant such as the granule more than such as 0.1um and pathogenic bacteria, washer is steamed subsequently into acid, it is similar to the flow process of pure water rinsing, the whole confined space being first full of between carrier parts, the most under pressure, water/gas access aperture (as shown in the label 310 of Fig. 3) on outer tube enters the water/gas path between inner and outer pipes (such as Fig. 2, shown in the 210 of Fig. 4), water/gas tap from outer tube is (such as Fig. 2, shown in shown in Fig. 4 320) it is ejected into vessel interior surface, inwall is dried;Being partly into water/air spraying head type jet pipe, and the gondola water faucet ejection from jet pipe top, be dried by vessel outer surface, these are entrainment of " humid air " of moisture, also discharge from waste discharge mouth, as shown in Figure 16 and Figure 17.
When reaching preset value between when drying, system stops air compressor machine and air heater.Whole flow process all terminates.
Five, embodiment 5: integrated form original acid Liquid level parts
According to an embodiment of the present utility model, acid is steamed washer and is configured with integrated form original acid Liquid level parts.
Figure 18 (a) and Figure 18 (b) respectively illustrates three-dimensional view and the profile of original acid Liquid level parts 800 of the integrated form according to this utility model embodiment (such as, can be used as the parts 8 shown in Fig. 7).Integrated form original acid Liquid level parts 800 are configured to addition funnel 810, liquid level tube 820 and removal waste fluid valve 830 integration, original acid enters inside original acid liquor container by addition funnel 810, the liquid level of liquid level tube 820 reflects the liquid level of original acid liquor container, can discharge waste liquid when removal waste fluid valve 830 is opened.
Lid 840 covers on addition funnel 810, and original for integrated form acid Liquid level parts 800 are fixed in original acid liquor container 1 as shown in Figure 1 by fixed screw holes 850 and 860 for use by screw.
870 and 880 indicate respectively interface section and lower interface part, UNICOM internal with original acid liquor container.890 instruction removal waste fluid mouths, when opening a removal waste fluid valve 830, the solution in original acid liquor container 1 is discharged from removal waste fluid mouth 890 via lower interface part 880.
The integrated form original acid Liquid level parts 800 of the present embodiment can be concentrated and realize liquid feeding, discharge opeing and level monitoring function, specifically:
Liquid feeding: open lid 840, pours original acid solution into addition funnel 810, and liquid can enter original acid liquor container body interior by two paths up and down of upper interface section 870 and lower interface part 880 UNICOM.
Discharge opeing: rotary rowed waist valve 90 °, waste liquid will be discharged from removal waste fluid mouth 890.
Liquid level: by observing liquid level tube 820, current level situation can be estimated.
Liquid level tube, addition funnel, removal waste fluid valve are integrated by the integrated form original acid Liquid level parts 800 of the present embodiment, both can observe liquid level change, can carry out liquid feeding as funnel again, it is also possible to removal waste fluid;Avoid traditional funnel, liquid level tube and removal waste fluid valve scheme disconnected from each other to add funnel before and after acid solution and need the trouble of installing/dismounting, thus avoid the pollution during funnel is deposited.
Six, embodiment 6: built-in temperature sensor device
As previously mentioned, steam in washer in traditional acid, for the temperature sensor for measuring original acid temperature, for avoiding temperature sensor to be corroded easily by high-temperature strong acid, temperature sensor is installed in container exterior, it is to avoid contact with strong acid, but what such mounting means was measured is the temperature of container outer wall, cannot reflect the true temperature of acid solution, 10-30 DEG C to be differed with the temperature of container outer wall of usual solution temperature, the measurement error of temperature is the biggest;And in prior art, typical temperature controller is many gears type rather than continuously adjustabe type, can only probably set a temperature value, it is impossible to carry out temperature accurately and set.
According to embodiment of the present utility model, it is provided that a kind of built-in temperature sensor device, temperature sensor is directly placed in acid solution.Controller arranges temperature threshold, receives the temperature of acid liquor temperature sensor measurement, by this temperature compared with temperature threshold, and correspondingly controls heater.
In one example, thermocouple type temperature sensor and matching component are used.The temp sensor device of this embodiment needs to solve two problems: 1, thermocouple wire directly can not contact with acid solution with thermocouple head;The temperature of the medium temperature acid solution to be equal or substantially equal to that 2, thermocouple head is contacted.
In one example, use capillary thermocouple call wire (such as, external diameter about 0.8mm), this thermocouple is penetrated in PTFE (politef) capillary tube of internal diameter e.g., from about 1mm, then PTFE capillary is through supporting pipe orifice, and after winding with one circuit on tube wrapping device, enter again a stay tube, then two PTFE capillary are extended outside bucket by the connecting hole on original acid liquor container wall again.
In one example, article two, during thermocouple wire can be placed in polytetrafluoroethylene PTFE capillary tube, PTFE capillary is placed in a stay tube, and a stay tube is placed in original acid liquor container, and PTFE capillary is extended to outside original acid liquor container by the connecting hole on the wall of original acid liquor container.
In one example, described stay tube lower end connects tube wrapping device, PTFE capillary in described stay tube is through supporting pipe orifice out, and again through a hole entrance stay tube for a stay tube after winding with one circuit on tube wrapping device, upwardly extend then along a stay tube, finally the hole from a stay tube is stretched out and extends to outside original acid liquor container by the connecting hole the wall of original acid liquor container, in wherein thermocouple head is partially in one week that described PTFE capillary is wound, and thermocouple head part contacts with PTFE capillary.
In one example, described two thermocouple wires can become thermocouple head to seeming a wire to making contact to to contact portion.
Figure 19 (a) and Figure 19 (b) respectively illustrates axonometric chart and the profile of the thermocouple type temp sensor device 400 according to one embodiment of this utility model.
Label 441 indicates the thermocouple leads line part such as entering a stay tube 410, is cased with PTFE (politef) capillary tube outside it.PTFE material can tolerate 250 degree of high temperature and strong acid and strong base corrosion, is equivalent to put on layer protecting film to thermocouple, serves etch-proof effect.PTFE material can replace by high temperature resistant by other and strong acid and strong base corrosion material herein, such as PFA (Perfluoroalkoxy alkane, perfluoroalkoxy resin) material.
Then thermocouple leads line downwardly extends along a stay tube 410, stretch out from the outlet (not shown) at around tube wall 420 on a stay tube 410, then after winding with one circuit on tube wrapping device 420, the entrance (not shown) on a stay tube 410 enters a stay tube 410 again, then upwardly extend along a stay tube 410, finally stretching out from a stay tube 420 upper outlet (not shown), the part 442 then stretched out from a stay tube 420 is stretched out outside original acid liquor container by the connecting hole original acid liquor container wall.Thermocouple induction 450 is positioned at described PTFE capillary and is wrapped in a week around tube wall 420, such as, be shown at the underface of tube wall 420, to contact with acid solution.By the revolution mode that tube wrapping device is circular, it is possible to the crackly problem of PTFE capillary avoiding direct doubling to cause.
So that the temperature that temperature is acid solution of thermocouple induction head sensing, carry out the diameter design of thermocouple wire and PTFE capillary, thermocouple wire is in close contact with PTFE capillary, such as, diameter difference between PTFE capillary and thermocouple wire is less than 2mm, preferably smaller than 1mm, even more preferably less than 0.5mm.
Figure 20 shows the schematic perspective view of the thermocouple type temperature sensor 500 according to another embodiment of this utility model.
As shown in figure 20, PTFE integument 520 in thermocouple wire (two) 510 outer wrapping.The thermocouple induction head medium temperature that i.e. thermocouple probe 530 directly contacts should equal to or the temperature of substantially equal to acid solution, for this, thermocouple induction head should be made to be in close contact PTFE integument, PTFE integument directly contacts acid solution, it is believed that the temperature of PTFE integument is equal to the temperature of acid solution.For ensureing this thermocouple induction head and the close contact of PTFE integument, in the example depicted in fig. 5, hot-press method is used to make probe and PTFE wall perfect adaptation in the position that thermocouple induction head is i.e. popped one's head in.Further, interfere for stopping cool ambient air entrance, wire devises multiple seal point 540, is also adopted by hot-press method and seals.Replacement as hot-press method, it would however also be possible to employ welding method reaches the purpose being in close contact.
Thermocouple leads line is such as capillary thermocouple call wire, such as external diameter about 0.8mm, and thermocouple gauge bread wraps up in the PTFE integument of wall thickness the most such as 0.5mm.PTFE material can tolerate 250 degree of high temperature and strong acid and strong base corrosion, is equivalent to put on layer protecting film to thermocouple, serves etch-proof effect.And probe positions is fully combined with thin-walled by hot-press method or welding method, and thermometric is more accurate, more rapid.
Seven, embodiment 7: original acid contactless liquid level sensor, spent acid leve monitor and waste water leve monitor
As previously mentioned, in the original acid liquor container of prior art, there is no liquid level sensor, work at high temperature (in the case of higher than 100 DEG C) for a long time in view of original acid liquor container, if liquid level sensor is close to container outer wall and is installed, can easily cause that to be close to the liquid level sensor of container outer wall overheated and lost efficacy or damaged.According to an embodiment of the present utility model, the original acid solution level sensor of original acid liquor container uses non-contact type ultrasonic liquid level sensor, automatically induction level change, once liquid level is less than arranging value, i.e. send voltage signal to software, software i.e. automatic shutdown, it is to avoid personnel's carelessness and fire disaster hidden danger;And according to the special liquid level sensor of this utility model embodiment, it is measured surface and is not directly contacted with container outer wall, keep certain, space of such as 2mm, the problem avoiding the Rapid Accumulation of heat and easily lost efficacy or damaged, turn avoid measurement surface and solution away from too far away and lose due sensitivity problem.
Figure 21 (a) and Figure 21 (b) shows that axonometric chart and the profile of washer are steamed in the acid being configured with ultrasonic liquid level sensor 13 according to this utility model embodiment.
As shown in Figure 21 (b), ultrasonic liquid level sensor 13 is arranged on the outer surface of original acid liquor container 1, and and the wall of original acid liquor container 1 between there is distance d, d is more than zero.
Original acid liquor container according to this utility model embodiment uses contactless specially designed ultrasonic liquid level sensor, it is arranged on the outer surface of container, and not with container surfaces contact, both avoid sensor and directly contacted the problem being corroded with acid solution, turn avoid the problem that sensor directly contacts with the container of high temperature and the circuit that causes damages.
Spent acid level monitoring device according to this utility model embodiment and waste water level monitoring device are described below in conjunction with the accompanying drawings.
In one example, spent acid level monitoring device and waste water level monitoring device use pressure transducer, spent acid container or waste water container are positioned on pressure transducer, are sensed the level condition of spent acid or waste water by the weight change of sensing spent acid container or waste water container.Described spent acid container or waste water container such as ampuliform form, hereinafter referred to as spent acid bottle or waste water bottle.
Figure 22 (a) shows that Figure 22 (b) shows according to this utility model embodiment pressure transducer and the profile of relevant portion according to the schematic perspective view of relative position relation between pressure transducer and the relevant portion of the liquid level for sensing spent acid bottle of this utility model embodiment.
According to one embodiment of this utility model, pressure transducer uses weight resistance strain type pressure sensor, compression weight sensor constantly gathers the change of the pressure that spent acid bottle weight causes, and send computer to, when reaching peak set in advance, can automatically terminate acid and steam cleaning procedure, it is to avoid personnel's carelessness and great chemical attack hidden danger.
In one example, placement tray 1020 under spent acid bottle, preferably receiving flask pallet 1020 use flange to design, and can accommodate the acid solution of the water clock of about 20mL, it is to avoid these acid solution sinuous flows, prevent acid solution from dripping to sensor internal.In one example, sensor 1010 devises leakage outlet 1030 at such as its support, thus just in case sensor internal has acid solution to enter, can discharge in time.
Described pressure transducer 1010 and/or other parts, such as pallet, sensor fixed screw holes 1040, data string holes 1050 can carry out PTFE surface spraying or itself i.e. use PTFE material to make, it is possible to anti-acid liquid corrosion.
It should be noted that spent acid leve monitor or waste water leve monitor can also use non-contact ultrasonic liquid level sensor or infrared ray liquid level sensor.
According to an embodiment of the present utility model, the instruction that the data of all the sensors collection and computer software send all can be transmitted by bluetooth or wifi mode, controller (host computer and slave computer) can be placed on outside fume hood, avoid acid gas corrosion, also a saving fume hood space, user of service is the most remote controlled.
Eight, embodiment 8:PTC heater
The heater for heating original acid solution according to this utility model embodiment is described below.
As it was previously stated, the original acid liquor container of prior art uses infrared lamp or resistance wire to be used as thermal source, it is naked light, the inflammable gas of surrounding of easily igniting;And once temperature controller lost efficacy, continuation is heated by infrared lamp or resistance wire, causes instrument to burn the great risk of even laboratory fire.
Original acid liquor container according to one embodiment of this utility model uses ptc heater, due to PTC (Positive Temperature Coefficient), i.e. positive temperature coefficient effect, electric current causes temperature to raise by after element, the i.e. temperature of heater rises, and once exceed certain temperature (Curie temperature), its resistance value raises almost increasing in phase step type along with temperature, thus limit electric current and increase, then the decline of electric current causes component temperature to reduce.And the reduction of temperature can make the reduction of resistance value, thus circuital current increases, and component temperature raises.Go round and begin again, keep the temperature at particular range.Ptc heater adstante febre is the most rubescent, and the flames of anger is nonflammable.Even if temperature controller lost efficacy, ptc heater also will not continue to be heated beyond Curie temperature, will not produce danger of combustion.
According to this utility model preferred embodiment, working for a long time for original acid liquor container under highly corrosive environments, ptc heater is easy to by the problem of acid gas corrosion, heater has been carried out special design, any one of following, but it is not limited to these, can carry out other design:
(1) ptc heater self has done PTFE surface spraying, is effective against acid solution acid gas corrosion;
(2) main body and the base of original acid liquor container uses nested type to connect design, form a space closed between, whole ptc heater is arranged on this space closed so that whole PTC heater is wrapped up by main body and base, has stopped and the contacting of extraneous acid gas;
(3) additionally, uniformity in view of heating, specialized designs area is much larger than the heat conducting disk that ptc heater heating surface, thinner thickness such as thickness is 3mm, this heat conducting disk fits tightly with the bottom of original acid liquor container, carry out heat conduction, the problem that the heat transfer caused because ptc heater can not fit the whole bottom of original acid liquor container main body completely is uneven can be effectively improved.Heat conducting disk can be heat conductivility extraordinary fine aluminium material, and can also carry out PTFE surface spraying.
Figure 23 (a) and Figure 23 (b) shows axonometric chart and the front view of the structure of the heater 700 according to one embodiment of this utility model.
As shown in Figure 23 (a) and Figure 23 (b), heater 700 includes ptc heater main body 710 and heat conducting disk 720.The area of heat conducting disk 720 is much larger than the area of ptc heater main body 710, it is preferable that the former is equal to or more than 1.5 times of the latter, and the area of heat conducting disk 720 can design according to the bottom area of original acid liquor container main body, and such as the two area is suitable;Additionally the end face of heat conducting disk 720 bottom surface and ptc heater main body 710 fits tightly, and carries out heat conduction, can be effectively improved the problem that the heat transfer caused because ptc heater can not fit the whole bottom of original acid liquor container main body completely is uneven.
Combine this utility model preferred embodiment above with reference to accompanying drawing and describe preferred implementation of the present utility model, but these are only exemplary, not being exhaustive, the parts in embodiment can be changed, change, replace, add by those skilled in the art as required, combination etc..
Such as, in one example, purging system is steamed in acid can also include display, such as, can be touch LCD screen, for showing temperature of current present wash phase, the liquid level of clean acid solution, the liquid level of spent acid acid solution, the liquid level of waste water, clean acid solution etc..
In one example, purging system is steamed in acid can also include alarm, when the such as clean liquid level of acid solution, the liquid level of spent acid acid solution, the liquid level of waste water, the temperature of clean acid solution are more than predetermined threshold, in every way, the mode such as such as buzzing, message pop-up, vibration, warning lamp provides warning to operation employee.Described warning message can also be sent to operate on employee, gerentocratic mobile phone.
The acid of this utility model embodiment is steamed washer and can be used for cleaning tubular type vessel, and the shape for vessel does not has particular/special requirement, as long as vessel can be enclosed within bilayer sleeve.The acid of this utility model embodiment is steamed washer and is particularly suitable for cleaning for cleaning, sterilizing, is dried the tubular type vessel that requirement is higher, is particularly suitable for vestige extra high to cleaning requirement or the tubular type vessel of super mark analysis experiment.
In description above, acid solution is evaporated in Asia boiling mode, to obtain high purity acid steam, utilizes such high purity acid steam to clean vessel.But being only for example, this utility model is also suitably for sharp such as boiling mode of evaporating in other ways and evaporates the method that the acid vapor obtained carries out vessel cleaning.
Being described above each embodiment of the present utility model, described above is exemplary, and non-exclusive, and it is also not necessarily limited to disclosed each embodiment.In the case of the scope and spirit without departing from illustrated each embodiment, many modifications and changes will be apparent from for those skilled in the art.Therefore, protection domain of the present utility model should be as the criterion with scope of the claims.

Claims (10)

1. a washer is steamed in the acid that temperature sensor is built-in, including:
Original acid liquor container, is used for accommodating original acid solution;
Heater, is used for heating original acid liquor container part so that original acid solution is evaporated to hot acid steam, and hot acid steam enters and cleans chamber;
Cleaning chamber, vessel are placed in cleaning chamber, wherein utilize the described hot acid steam entering cleaning chamber that described vessel are carried out acid vapor cleaning;
Controller, steams cleaning for controlling the operation of all parts to carry out acid;
Acid liquor temperature sensor, is placed in the inside of original acid solution, for measuring the temperature of original acid solution body;
Its middle controller arranges temperature threshold, receives the temperature of acid liquor temperature sensor measurement, by this temperature compared with temperature threshold, and correspondingly controls heater.
Washer is steamed in acid the most according to claim 1,
Described acid liquor temperature sensor is thermocouple type temperature sensor, article two, during thermocouple wire is placed in polytetrafluoroethylene PTFE or perfluoroalkoxy resin PFA capillary tube, PTFE or PFA capillary tube is placed in a stay tube, propping up stay tube to be placed in original acid liquor container, PTFE or PFA capillary tube is extended to outside original acid liquor container by the connecting hole on the wall of original acid liquor container.
Washer is steamed in acid the most according to claim 2,
Described stay tube lower end connects tube wrapping device, PTFE or PFA capillary tube in described stay tube is through supporting pipe orifice out, and again through a hole entrance stay tube for a stay tube after winding with one circuit on tube wrapping device, upwardly extend then along a stay tube, finally the hole from a stay tube is stretched out and is extended to outside original acid liquor container by the connecting hole the wall of original acid liquor container
In wherein thermocouple head is partially in one week that described PTFE or PFA capillary tube is wound, and thermocouple head part and PTFE or PFA capillary contact.
Washer is steamed in acid the most according to claim 3,
Described two thermocouple wires, to seeming a wire to making contact to, become thermocouple head to contact portion.
Washer is steamed in acid the most according to claim 1,
Described acid liquor temperature sensor is thermocouple type temperature sensor, and surface parcel PTFE or the PFA integument of thermocouple wire, the position of thermocouple probe uses hot-press method that thermocouple probe is combined closely with PTFE or PFA integument.
Washer is steamed in acid the most according to claim 5,
Thermocouple wire exists one or more seal point, uses hot-press method that thermocouple wire is combined closely with PTFE or PFA integument at seal point.
Washer is steamed in acid the most according to claim 1, also includes:
Bilayer sleeve, is installed in cleaning cavity segment, has inner and outer tubes, and inner and outer tubes are in close contact, and when tubular type vessel carrying out acid and steaming cleaning, vessel are enclosed in outside bilayer sleeve,
Wherein the surrounding of inner and outer tubes and/or top have the acid vapor tap of connection, and acid vapor tap connects with the center of inner tube,
The outer surface of inner tube has axial groove, outer pipe bottom has the water/gas access aperture that water supply/air enters, and water/gas tap that water supply/air discharge on outer tube, is distributed, the groove in said inner tube connects with water/gas access aperture and connects with the water/gas tap on outer tube.
Washer is steamed in acid the most according to claim 7, also includes:
Being installed on the water/air spraying head type jet pipe cleaned in cavity segment, its top is gondola water faucet form, and multiple pore is distributed.
Washer is steamed in acid the most according to claim 7, has waste discharge mouth bottom described cleaning cavity wall, discharges from waste discharge mouth for any one cleaned in the spent acid of vessel, waste water, waste gas.
Washer is steamed in acid the most according to claim 7, also includes upper and lower two-layer casing rack, is used for securing the cannula to clean in chamber.
CN201521018426.6U 2015-12-09 2015-12-09 Purger is evaporated in built -in acid of temperature sensor Expired - Fee Related CN205496221U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105436166A (en) * 2015-12-09 2016-03-30 郝东辉 Acid steaming cleaning device internally provided with temperature sensor
US10864560B2 (en) 2015-12-09 2020-12-15 Amerlab Scientific Llc Acid steam cleaning apparatus and acid steam cleaning method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105436166A (en) * 2015-12-09 2016-03-30 郝东辉 Acid steaming cleaning device internally provided with temperature sensor
US10864560B2 (en) 2015-12-09 2020-12-15 Amerlab Scientific Llc Acid steam cleaning apparatus and acid steam cleaning method

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Termination date: 20211209