CN205482383U - Copper water jacket - Google Patents
Copper water jacket Download PDFInfo
- Publication number
- CN205482383U CN205482383U CN201521036487.5U CN201521036487U CN205482383U CN 205482383 U CN205482383 U CN 205482383U CN 201521036487 U CN201521036487 U CN 201521036487U CN 205482383 U CN205482383 U CN 205482383U
- Authority
- CN
- China
- Prior art keywords
- water jacket
- foundry goods
- goods body
- copper
- copper water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- PTVDYARBVCBHSL-UHFFFAOYSA-N copper;hydrate Chemical compound O.[Cu] PTVDYARBVCBHSL-UHFFFAOYSA-N 0.000 title claims abstract description 47
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 36
- 229910052802 copper Inorganic materials 0.000 claims abstract description 36
- 239000010949 copper Substances 0.000 claims abstract description 36
- 238000001816 cooling Methods 0.000 claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000010030 laminating Methods 0.000 claims abstract description 8
- 239000011449 brick Substances 0.000 claims description 11
- 238000012544 monitoring process Methods 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 230000036760 body temperature Effects 0.000 claims description 3
- 238000005266 casting Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 244000035744 Hura crepitans Species 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Landscapes
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The utility model discloses a copper water jacket, include by foundry goods body (1) and locate the arc water jacket piece of cooling copper pipe (2) the constitution in foundry goods body (1), this copper water jacket is by the multistage the concatenation of water jacket piece constitutes, foundry goods body (1) is the arc structure, in the laminating foundry goods body (1) inner wall is equipped with resistant firebrick (4), resistant (4) one lateral walls of firebrick with foundry goods body (1) laminating, another lateral wall be the arcwall face of laminating with oven cooperation, foundry goods body (1) both sides are faying face (4) of concatenation each other. The utility model discloses copper water jacket, simple structure, long service life, effect of thermal conductivity is good, and casting process exhaust is good, and practicality maneuverability is strong, and the manufacturability is good, satisfies the customer to the demand of product, creates new profit growth point for the enterprise.
Description
Technical field
This utility model belongs to smelting furnace technical field, more particularly, it relates to a kind of Copper Water Jacket on smelting furnace.
Background technology
The structure of top blow smelting stove is made up of furnace shell, furnace lining, furnace bottom, furnace wall, furnace roof, spray gun, spray gun holding frame and lowering or hoisting gear, feeding device, uptake flue and discharge port etc..Wherein the Copper Water Jacket between furnace shell and furnace lining is important cooling-part, plays protection furnace shell, extends the effect in body of heater service life.Copper Water Jacket of the prior art has and is difficult to be formed, and size is big, Heavy Weight, heat conduction poor cooling performance, it is difficult to the defect of processing and fabricating.
Utility model content
The purpose of this utility model is to solve the problem that prior art exists, it is provided that a kind of simple and stable structure, heat conduction good cooling results, and the Copper Water Jacket being easy to processing and fabricating and preparation method thereof.
To achieve these goals, the technical scheme that this utility model is taked is this Copper Water Jacket that provided, including by foundry goods body and be located at the arc water jacket block that the intrinsic cooling copper tube of described foundry goods is constituted, this Copper Water Jacket is spliced to form by water jacket block described in multistage, described foundry goods body is arcuate structure, fitting, described foundry goods inner body wall is provided with refractory brick, described refractory brick one sidewall is fitted with described foundry goods body, another sidewall is the arcwall face coordinating laminating with furnace wall, and described foundry goods body both sides are the faying face of mutually splicing.
For making technique scheme more detailed and concrete, this utility model also provides for optimal technical scheme further below, to obtain satisfied practical function:
Described foundry goods inner body wall is provided with draw-in groove, and described refractory brick is provided with and coordinates the fixture block being connected in described draw-in groove.
This internal arrangement of described foundry goods is provided with multiple loop formed by described cooling copper tube bending.
The end of described cooling copper tube is provided with the copper pipe mouth of a river connecting and stretching out described foundry goods body with described cooling copper tube.
Described foundry goods body is provided with the thermometer hole of body temperature when monitoring Copper Water Jacket uses.
Described thermometer hole is provided with two be distributed up and down.
Male and female groove is used to coordinate at the adjacent faying face of described Copper Water Jacket.
This utility model compared with prior art, has the advantage that this Copper Water Jacket of this utility model and manufacture method thereof, and casting process aerofluxus is good, practicality is workable, good manufacturability, it is possible to solve the problems referred to above, meet client's demand to product, create new profit growth point for enterprise.
Accompanying drawing explanation
Below the content expressed by the accompanying drawing of this specification and the labelling in figure are briefly described:
Fig. 1 is this utility model Copper Water Jacket front view；
Fig. 2 is this utility model Copper Water Jacket top view；
Fig. 3 is this utility model Copper Water Jacket left view；
Fig. 4 is this utility model Copper Water Jacket faying face connection diagram.
Figure is labeled as: 1, foundry goods body, 2, cooling copper tube, 21, the copper pipe mouth of a river, 3, draw-in groove, 4, refractory brick, 5, thermometer hole, 6, faying face.
Detailed description of the invention
Below against accompanying drawing, by the description to embodiment, detailed description of the invention of the present utility model is described in further detail.
This Copper Water Jacket of this utility model, as shown in Figure 1, 2, 3, including the arc water jacket block being made up of foundry goods body 1 and the cooling copper tube 2 be located in foundry goods body 1, this Copper Water Jacket is spliced to form by multistage water jacket block, foundry goods body 1 is arcuate structure, is provided with refractory brick 4 at laminating foundry goods body 1 inwall, and refractory brick 4 one sidewall is fitted with foundry goods body 1, another sidewall is the arcwall face coordinating laminating with furnace wall, and foundry goods body 1 both sides are the faying face 4 of mutually splicing.The Copper Water Jacket of the sliceable formation of this utility model is easy to processing and fabricating, simplifies processing technology, arranges refractory brick 4 at foundry goods body 1 inwall, protects body, can accordingly increase the service life of Copper Water Jacket.In actual production process, can once manufacture the water jacket block of 32 pieces of arcuate structures, then be spliced to form the complete Copper Water Jacket around furnace wall.
In this utility model, it is preferred that be provided with draw-in groove 3 at foundry goods body 1 inwall, refractory brick 4 is provided with and coordinates the fixture block being connected in draw-in groove 3.As shown in Figure 3, clamping convenience quick for installation is good with furnace wall laminating rear stability.Draw-in groove 3 is preferably oat tail groove structure, and draw-in groove uses forming graphite, and advantage is good forming effect, surfacing pore-free, and after cast is good, cooling is fast, and feeding is good, it is to avoid produce pore in Copper Water Jacket dovetail groove.Foundry goods body 1 inwall is provided with many clamp bar slots 3, uses forming graphite, numerical control machining center processing to ensure accurate size.
In this utility model, in foundry goods body 1, arrangement is provided with multiple loop formed by cooling copper tube 2 bending.Cooling effect can be increased, it is achieved lower the temperature evenly and rapidly.In the present embodiment, cooling copper tube 2 is embedded in foundry goods body 1, is three loops, pours into overall structure with Copper Water Jacket body 1.The end of cooling copper tube 2 is provided with the copper pipe mouth of a river 21 connecting and stretching out foundry goods body 1 with cooling copper tube 2, and each loop has a pair copper pipe mouth of a river 21, and 21 1, the copper pipe mouth of a river is water inlet, and one is outlet.In this utility model, body is stretched out at the copper pipe mouth of a river 21, with body the most in the same horizontal line, and arranges for vertical foundry goods body 1, it is simple to disposed outside connects.
This Copper Water Jacket of this utility model, it is preferred that be provided with the thermometer hole 5 of body temperature when monitoring Copper Water Jacket uses on foundry goods body 1.Further preferably, thermometer hole 5 is provided with two be distributed up and down.Copper Water Jacket in use, inside every piece of upper and lower two thermometer holes 5 of water jacket insert thermocouple, effect be the moment monitoring Copper Water Jacket body in use temperature, if temperature reach 200 DEG C the highest it is necessary to stop using, carry out dismounting maintenance, it is to avoid temperature is too high.
In this utility model, as shown in Figure 4, male and female groove is used to coordinate at the adjacent faying face of Copper Water Jacket 6.I.e. one piece Copper Water Jacket is public groove, and adjacent one piece of Copper Water Jacket is female groove, needs to meet fit dimension requirement by machining after casting.Male and female groove coordinates, and facilitates spicing forming type, and makes simple, it is simple to integrally casting molding.
This utility model also provides for the manufacture method of this Copper Water Jacket, comprises the steps:
1), wooden model: make wood mould after putting processing capacity and shrinkage factor by figure paper size；Corner joint reserves constringency cleft by copper casting shrinkage factor so that it is having space contraction, and then ensure that Copper Water Jacket has preferable structural strength, service life is long.
2), moulding: wood mould is placed on moulding board, sandbox is placed on it, make die cavity；Draw-in groove 3 uses forming graphite；
3), bend pipe: cooling copper tube 2 is bent into setting shape；The copper pipe that buying is returned is straight tube, on request forming elbow；
4), preheating: sandbox is put in drying room and fires, be incubated 6～7 hours at temperature 360 DEG C, until sandbox is dried without moisture；
5), pre-buried: the cooling copper tube 2 bent to be placed in the die cavity fired, and fixes cooling copper tube 2 with special mould clamp, prevent displacement, cover top box, and fixation, prevent from running case；
6), fusing: copper plate is put in electric furnace by the weight of technological requirement, is melted to temperature 1145 DEG C～1155 DEG C and comes out of the stove, be poured onto (casting ladle is without moisture) in preheated casting ladle；
7), cast: pouring in die cavity by red copper liquid, casting process is the most steady；
8), unpack: wait and unpack after pouring 10～15 minutes, take out spray.Lifting process is the most steady, it is to avoid encounter copper pipe；
9), saw rising head: blank dead head is amputated；
10), machining: draw machining line at foundry goods, be machined out by line；
Draw-in groove uses digital control processing；
11), polishing, finished product applies for checking and examination.
Preferably, in step 3) before cooling copper tube 2 is polished, place in die cavity.For ensureing heat-conducting effect, need polishing light before cooling copper tube 2 is pre-buried, it is ensured that after cast, cooling copper tube fuses with Copper Water Jacket body, it is to avoid between cooling copper tube 2 Copper Water Jacket body 1, form interlayer.
In this utility model, when moulding, need to be reserved with on foundry goods body 1 and vertically pass hole, the copper pipe mouth of a river 21, it is ensured that the copper pipe mouth of a river 21 extended foundry goods body 1.
This Copper Water Jacket of this utility model, simple in construction, service life is long, good heat conduction effect, and casting process aerofluxus is good, and practicality is workable, good manufacturability, meets client's demand to product, creates new profit growth point for enterprise.
Above in conjunction with accompanying drawing, this utility model is exemplarily described; but this utility model is not limited to aforesaid way; as long as using improving or directly applying to other occasion of the various unsubstantialities that method of the present utility model is conceived and technical scheme is carried out, all fall within protection domain of the present utility model.
Claims (7)
1. a Copper Water Jacket, it is characterized in that: include the arc water jacket block being made up of foundry goods body (1) and the cooling copper tube (2) of being located in described foundry goods body (1), this Copper Water Jacket is spliced to form by water jacket block described in multistage, described foundry goods body (1) is arcuate structure, fitting, described foundry goods body (1) inwall is provided with refractory brick (4), described refractory brick (4) one sidewall is fitted with described foundry goods body (1), another sidewall is the arcwall face coordinating laminating with furnace wall, described foundry goods body (1) both sides are the faying face (6) of mutually splicing.
2. according to the Copper Water Jacket described in claim 1, it is characterised in that: described foundry goods body (1) inwall is provided with draw-in groove (3), and described refractory brick (4) is provided with the fixture block that cooperation is connected in described draw-in groove (3).
3. according to the Copper Water Jacket described in claim 1, it is characterised in that: in described foundry goods body (1), arrangement is provided with multiple loop formed by described cooling copper tube (2) bending.
4. according to the Copper Water Jacket described in claim 3, it is characterised in that: the end of described cooling copper tube (2) is provided with the copper pipe mouth of a river (21) connecting and stretching out described foundry goods body (1) with described cooling copper tube (2).
5. according to the Copper Water Jacket described in claim 1, it is characterised in that: on described foundry goods body (1), it is provided with the thermometer hole (5) of body temperature when monitoring Copper Water Jacket uses.
6. according to the Copper Water Jacket described in claim 5, it is characterised in that: described thermometer hole (5) is provided with two be distributed up and down.
7. according to the Copper Water Jacket described in claim 1, it is characterised in that: described Copper Water Jacket adjacent faying face (6) place uses male and female groove to coordinate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521036487.5U CN205482383U (en) | 2015-12-11 | 2015-12-11 | Copper water jacket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521036487.5U CN205482383U (en) | 2015-12-11 | 2015-12-11 | Copper water jacket |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205482383U true CN205482383U (en) | 2016-08-17 |
Family
ID=56660224
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521036487.5U Active CN205482383U (en) | 2015-12-11 | 2015-12-11 | Copper water jacket |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205482383U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105423763A (en) * | 2015-12-11 | 2016-03-23 | 芜湖福记恒机械有限公司 | Copper water jacket and production method thereof |
| CN113048486A (en) * | 2021-03-23 | 2021-06-29 | 中国恩菲工程技术有限公司 | Industrial waste comprehensive treatment furnace |
| CN113048785A (en) * | 2021-03-22 | 2021-06-29 | 中国恩菲工程技术有限公司 | Electric stove |
-
2015
- 2015-12-11 CN CN201521036487.5U patent/CN205482383U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105423763A (en) * | 2015-12-11 | 2016-03-23 | 芜湖福记恒机械有限公司 | Copper water jacket and production method thereof |
| CN113048785A (en) * | 2021-03-22 | 2021-06-29 | 中国恩菲工程技术有限公司 | Electric stove |
| CN113048486A (en) * | 2021-03-23 | 2021-06-29 | 中国恩菲工程技术有限公司 | Industrial waste comprehensive treatment furnace |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |