SAGD circulates pre-hot production fluid oil removing settling pot
Technical field
This utility model relates to oil field mining liquid oily-water seperating equipment technical field, is a kind of
SAGD
Circulate pre-hot production fluid oil removing settling pot.
Background technology
SAGD
(SAGD)
, it is the cutting edge technology developing super-viscous oil both at home and abroad, uses
SAGD
Technology heavy crude producing or super-viscous oil, can increase substantially recovery ratio.
SAGD
Production cycle includes that circulation preheating produces two stages with normal,
SAGD
Circulation warm-up phase typically lasts for
3-6
Individual month, after the connection of vapour chamber, proceed to the normal production phase.
Circulation warm-up phase Produced Liquid and
SAGD
All there is larger difference in the aspects such as normal production phase Produced Liquid basic physical properties, oil-water emulsion characteristic, dehydration mechanism, and this stage Produced Liquid is easy and float, silt particle etc. form greasy filth, crude oil recovery intractability is big, relies on existing Technology and equipment cannot meet the process of this stage Produced Liquid.
Circulation warm-up phase Produced Liquid has the following characteristics that
(
1
)
SAGD
Circulation warm-up phase Produced Liquid is alkalescence, and water type is bicarbonate sodium form, and suspension content is high, in crude oil gum level high (>=
20%
),
50
DEG C degassed crude viscosity exists
50000 mPa.s
Above;
(
2
) this stage need to inject a large amount of superheated steam accelerate vapour chamber grow, during the not yet maturation of vapour chamber, stratum heat absorption capacity is limited, it is impossible to the waste heat of absorption can in the form of saturated steam with Produced Liquid from well head extraction.Therefore, it is more serious that this stage well head Produced Liquid takes vapour amount ratio, takes vapour amount and generally exists
40%
Above, reach as high as
80%
, Produced Liquid temperature height (
160
DEG C extremely
180
DEG C, can reach
220
DEG C), oil content relatively low (
1%
Extremely
20%
);
(
3
) circulation warm-up phase Produced Liquid silt carrying capacity big (
1%
Extremely
5%
), predominantly quartz sand class, the footpath containing sand grains is mainly distributed on≤
1
μ
m
Neighbouring interval, under circulation fluid treatment agent effect, the mixture of oil, water, mud, sand and float can be enriched with on oil-water interfaces, and a large amount of clay components serve as emulsifying agent effect, increases crude oil recovery difficulty;
(
4
) this stage Produced Liquid is after long-time standing, Produced Liquid is stable
W/O
Type,
O/W
Type mixing and emulsifying state, under this state, positive, reverse-phase emulsifier and the predrainage medicament of routine all can not reach intended purpose, and oil-water separation difficulty is the biggest;
(
5
) this stage Produced Liquid oil bead diameter is distributed in
80
μ
m
Extremely
100
μ
m
、
10
μ
m
Extremely
40
μ
m
The two scope, oil droplet size distribution is significantly less than exploitation Produced Liquid of handling up.
Simultaneously as this stage Produced Liquid profit density contrast is less, causes Produced Liquid oil-water emulsion stability preferable, be difficult to Gravity Separation.Therefore,
SAGD
Circulation warm-up phase Produced Liquid between
W/O
Type,
O/W
Between type water-oil phase mixed type emulsion, as sewage disposal, oil content, float are too high;As crude oil processed, demulsifier type selecting difficulty, and current oily water separating equipment all can not meet
SAGD
The oil-water separation condition of circulation warm-up phase Produced Liquid, for example with common vertical oil removing tank, it can not meet the requirement of Produced Liquid oil removing, float, it mainly shows as Produced Liquid and enters oil removing pot oil-containing and suspension content far above common oil removing pot design objective, the most a large amount of silt particles and float are enriched with at tank deck, i.e. influence whether the normal work of oil removing pot in short time, cause processing system to paralyse.
Summary of the invention
This utility model provides one
SAGD
Circulating pre-hot production fluid oil removing settling pot, overcome the deficiency of above-mentioned prior art, it can effectively solve current oily water separating equipment and all can not meet
SAGD
The problem of the oil-water separation of circulation warm-up phase Produced Liquid.
The technical solution of the utility model is realized by following measures: a kind of
SAGD
Circulate pre-hot production fluid oil removing settling pot, including tank body, liquid distributor, central tube, oil-scraping device, captation and water-level regulator;nullTank body is vertical tank body,Upper outside at tank body is installed with water-level regulator,Top in tank body is provided with liquid distributor,Fixedly mount on liquid distributor and be communicated with feed tube,The other end of feed tube is positioned at the outside of tank body,Tank body is erect and has central tube,The upper end of central tube is installed with up big and down small trumpet-shaped receipts oil bowl,Receive oil bowl to be positioned at above liquid distributor,It is provided with oil-scraping device in receiving the tank body above oil bowl,Rotary shaft it is installed with on oil-scraping device,The upper end of rotary shaft is positioned at the top outer of tank body,It is provided with in the bottom of central tube and central tube is separated into upper-part centralized oil pocket and the blind plate of bottom collect cavity,The bottom of collection chamber fixedly mounts and is communicated with flowline,The other end of flowline is positioned at outside tank body,Bottom in tank body is provided with captation,Captation is connected with collect cavity,It is communicated with drain pipe on the top of collect cavity,One end of drain pipe is connected with water-level regulator,Water-level regulator also fixedly mounts and is communicated with outlet pipe,The bottom of tank body is provided with negative pressure mud discharging device,Fixedly mount on negative pressure mud discharging device and be communicated with discharge pipeline,The other end of discharge pipeline is positioned at outside tank body.
Be presented herein below to above-mentioned utility model technical scheme optimize further or
/
And improvement:
Above-mentioned liquid distributor
Including cloth liquid case, cloth liquid house steward, cloth liquid arm and baffle cloth liquid bowl, outer side seal on central tube top is installed with cloth liquid case, fixedly mount on cloth liquid case and be communicated with feed tube, on cloth liquid case, circumferentially horizontal radiation type fixedly mounts and is communicated with the cloth liquid house steward of at least two, the liquid outlet of every cloth liquid house steward's other end is down, on the liquid outlet of every cloth liquid house steward, circumferentially horizontal radiation type fixedly mounts and is communicated with the cloth liquid arm of at least two, the liquid outlet of the every cloth liquid arm other end is down, the liquid outlet of every cloth liquid arm is installed with up-small and down-big baffle cloth liquid bowl.
Above-mentioned captation includes that water header, collection branch pipe and loudspeaker catchment bowl, upper circumferentially horizontal radiation type at collect cavity fixedly mounts and is communicated with the water header of at least two, the liquid outlet of the every water header other end is down, on the liquid outlet of every water header, circumferentially horizontal radiation type fixedly mounts and is communicated with the collection branch pipe of at least two, the liquid outlet of the every collection branch pipe other end down, is installed with up-small and down-big loudspeaker on the liquid outlet of every collection branch pipe and catchments bowl.
Above-mentioned water-level regulator includes water tank, gripper shoe, leading screw and valve plate, water tank is the water tank that upper end is uncovered, being provided with in water tank can be with the valve plate of water tank sidewall formation slipper seal, it is installed with leading screw on the upper surface of valve plate, being installed with gripper shoe in the top of water tank, be provided with the threaded adjusting bore matched with leading screw on the supporting plate, leading screw is arranged in threaded adjusting bore, one end of drain pipe is connected with water tank, also fixedly mounts and be communicated with outlet pipe on water tank.
Above-mentioned below oil-scraping device, in tank body, it is provided with heating coil;Or
/
With, low drain pipe is fixedly mounted and is communicated with in the bottom of collect cavity, the other end of low drain pipe is positioned at the outside of tank body.
Above-mentioned in tank body, it is provided with balance vertical tube, the upper end of balance vertical tube is positioned at the top of tank body, transverse tube is balanced on the top of balance vertical tube fixedly mounts and is communicated with, the other end of upper balance transverse tube is connected with cloth liquid case, fixedly mounting and be communicated with lower balance transverse tube in the lower end of balance vertical tube, the other end of lower balance transverse tube is connected with collect cavity.
This utility model reasonable and compact in structure, easy to use, achieve oil slick and most little granule silt particle, float floating in Produced Liquid, the silt particle of big particle diameter sinks, ensure that the rapidly and effectively initial gross separation of oil, water, mud, effectively reduce oil-containing and suspension content in recovered water, thus realize
SAGD
Circulate pre-hot production fluid to process.
Accompanying drawing explanation
Accompanying drawing
1
Master for this utility model most preferred embodiment regards perspective structure schematic diagram.
Coding in accompanying drawing is respectively as follows:
1
For tank body,
2
For feed tube,
3
Centered by cylinder,
4
For receiving oil bowl,
5
For oil-scraping device,
6
For rotary shaft,
7
For collection chamber,
8
For collect cavity,
9
For blind plate,
10
For flowline,
11
For drain pipe,
12
For outlet pipe,
13
For negative pressure mud discharging device,
14
For discharge pipeline,
15
For cloth liquid case,
16
For cloth liquid house steward
,
17
For cloth liquid arm
,
18
For baffle cloth liquid bowl,
19
For water header,
20
For collection branch pipe,
21
Catchment bowl for loudspeaker,
22
For water tank,
23
For balancing vertical tube,
24
For upper balance transverse tube,
25
For lower balance transverse tube,
26
For low drain pipe.
Detailed description of the invention
This utility model is not limited by following embodiment, can determine specific embodiment according to the technical solution of the utility model and practical situation.
In this utility model, for the ease of describing, the description of the relative position relation of each parts is all according to Figure of description
1
Butut mode be described, such as: the position relationship of upper and lower, left and right etc. is based on what the Butut direction of Figure of description determined.
Below in conjunction with embodiment and accompanying drawing, this utility model is further described:
Such as accompanying drawing
1
Shown in, should
SAGD
Circulate pre-hot production fluid oil removing settling pot and include tank body
1
, liquid distributor, central tube
3
, oil-scraping device
5
, captation and water-level regulator;Tank body
1
For vertical tank body, at tank body
1
Upper outside be installed with water-level regulator, at tank body
1
Interior top is provided with liquid distributor, liquid distributor fixedly mounts and is communicated with feed tube
2
, feed tube
2
The other end be positioned at tank body
1
Outside, at tank body
1
Middle setting has central tube
3
, central tube
3
Upper end be installed with up big and down small trumpet-shaped receive oil bowl
4
, receive oil bowl
4
It is positioned at liquid distributor
Top, is receiving oil bowl
4
The tank body of top
1
Inside it is provided with oil-scraping device
5
, oil-scraping device
5
On be installed with rotary shaft
6
, rotary shaft
6
Upper end be positioned at tank body
1
Top outer, at central tube
3
Bottom in be provided with central tube
3
It is separated into upper-part centralized oil pocket
7
With bottom collect cavity
8
Blind plate
9
, collection chamber
7
Bottom fixedly mount and be communicated with flowline
10
, flowline
10
The other end be positioned at tank body
1
Outside, at tank body
1
Interior bottom is provided with captation, captation and collect cavity
8
It is connected, at collect cavity
8
Top be communicated with drain pipe
11
, drain pipe
11
One end be connected with water-level regulator, water-level regulator also fixedly mounts and is communicated with outlet pipe
12
, at tank body
1
Bottom be provided with negative pressure mud discharging device
13
, negative pressure mud discharging device
13
Upper fixed installation is also communicated with discharge pipeline
14
, discharge pipeline
14
The other end be positioned at tank body
1
Outside.
This utility model use upper cloth liquid, under the mode catchmented, it is simple to the coalescence of short grained oil slick pearl becomes big;Tank body
1
The oil-scraping device that top is arranged
5
Can realize mechanical assistance and receive oil continuously, it is to avoid when temperature is low or processes dielectric viscosity height, oil reservoir condenses, and forms one layer of hardcoat on oil reservoir top, affects receipts oil process of the present utility model;Up big and down small trumpet-shaped receipts oil bowl
4
Expand receipts pasta to amass, it is possible to ensure the entrance collection chamber that oil reservoir is the mildest
7
, central tube
3
Outer layer recovered water plays central tube
3
Internal viscous crude plays insulation effect, it is possible to ensure the mobility of viscous crude, and central tube
3
There are enough surge volumes, save the fuel-displaced surge tank of flow process rear end, shorten processing technological flow, can effectively ensure that rear end elevator pump even running simultaneously;Tank body
1
Upper outside be provided with water-level regulator, utilize the close difference of profit and
U
Type pipe principle
Regulate the thickness of oil reservoir, and then reach to regulate the purpose of oil-water interfaces height, at utmost to utilize device volume, it is ensured that equipment high efficiency runs, be conducive to ensureing that fuel-displaced aqueous and water outlet contains oil index simultaneously;Tank body
1
Interior bottom is provided with negative pressure mud discharging device
13
, under conditions of not stopping production, it is achieved tank body
1
The online waterpower of interior mud is got rid of.
Oil-scraping device is the mud scraper in existing known technology, and negative pressure mud discharging device is the negative pressure sludge discharging machine in existing known technology.
Can according to actual needs, to above-mentioned
SAGD
Circulate pre-hot production fluid oil removing settling pot make to optimize further or
/
And improvement:
Such as accompanying drawing
1
Shown in, liquid distributor includes cloth liquid case
15
, cloth liquid house steward
16
, cloth liquid arm
17
With baffle cloth liquid bowl
18
, at central tube
3
The outer side seal on top is installed with cloth liquid case
15
, cloth liquid case
15
Upper fixed installation is also communicated with feed tube
2
, cloth liquid case
15
On circumferentially horizontal radiation type fixedly mount and be communicated with the cloth liquid house steward of at least two
16
, every cloth liquid house steward
16
The liquid outlet of the other end down, every cloth liquid house steward
16
Liquid outlet on circumferentially horizontal radiation type fixedly mount and be communicated with the cloth liquid arm of at least two
17
, every cloth liquid arm
17
The liquid outlet of the other end down, at every cloth liquid arm
17
Liquid outlet on be installed with up-small and down-big baffle cloth liquid bowl
18
.Carry out liquid through feed tube
2
Enter cloth liquid case
15
, subsequently into cloth liquid house steward
16
, enter back into each cloth liquid arm
17
, finally by baffle cloth liquid bowl
18
Discharge, baffle cloth liquid bowl
18
Ensure that the uniformity of cloth liquid, there is simple in construction, easy for installation, the advantage that is not easily blocked, operates steadily.
Such as accompanying drawing
1
Shown in, captation includes water header
19
, collection branch pipe
20
Catchment bowl with loudspeaker
21
, at collect cavity
8
Upper circumferentially horizontal radiation type fixedly mount and be communicated with the water header of at least two
19
, every water header
19
The liquid outlet of the other end down, at every water header
19
Liquid outlet on circumferentially horizontal radiation type fixedly mount and be communicated with the collection branch pipe of at least two
20
, every collection branch pipe
20
The liquid outlet of the other end down, every collection branch pipe
20
Liquid outlet on be installed with up-small and down-big loudspeaker and catchment bowl
21
.Tank body
1
Interior water layer is through each collection branch pipe
20
Enter water header
19
, enter back into collect cavity
8
In, finally by drain pipe
11
, water-level regulator and outlet pipe
12
Discharging, loudspeaker catchment bowl
21
Ensure that the uniformity catchmented, there is simple in construction, easy for installation, the advantage that is not easily blocked, operates steadily.
Such as accompanying drawing
1
Shown in, water-level regulator includes water tank
22
, gripper shoe, leading screw and valve plate, water tank
22
For the water tank that upper end is uncovered, water tank
22
Inside it is provided with energy and water tank
22
Sidewall forms the valve plate of slipper seal, and the upper surface of valve plate is installed with leading screw, water tank
22
Top in be installed with gripper shoe, be provided with the threaded adjusting bore matched with leading screw on the supporting plate, leading screw is arranged in threaded adjusting bore, drain pipe
11
One end and water tank
22
It is connected, at water tank
22
On also fixedly mount and be communicated with outlet pipe
12
.When needs regulating tank
22
During the height of interior liquid level, rotating threaded shaft, and then drive valve plate to move up and down, because valve plate and water tank
22
Sidewall seals, when valve plate moves up and down, and water tank under the effect of the pressure
22
Interior page height also increases or reduces, and then reaches regulating tank
22
The purpose of interior liquid level.
Such as accompanying drawing
1
Shown in, at oil-scraping device
5
It is provided with heating coil in the tank body of lower section;Or
/
With, at collect cavity
8
Bottom fixedly mount and be communicated with low drain pipe
26
, low drain pipe
26
The other end be positioned at tank body
1
Outside.Heating coil keeps crude oil to separate at relatively high temperatures, it is ensured that crude oil has preferable mobility, it is to avoid oil reservoir condenses, and oil effect is received in impact;Low drain pipe
26
Conveniently work as tank body
1
When needs overhaul or safeguard, it is simple to drain the liquid within device.
Such as accompanying drawing
1
Shown in, at tank body
1
Inside it is provided with balance vertical tube
23
, balance vertical tube
23
Upper end be positioned at tank body
1
Interior top, at balance vertical tube
23
Top fixedly mount and be communicated with balance transverse tube
24
, upper balance transverse tube
24
The other end and cloth liquid case
15
It is connected, at balance vertical tube
23
Lower end fixedly mount and be communicated with lower balance transverse tube
25
, lower balance transverse tube
25
The other end and collect cavity
8
It is connected.At balance vertical tube
23
, upper balance transverse tube
24
With lower balance transverse tube
25
Common effect under prevent central tube
3
Building the pressure, oil effect is received in impact.
Captation and liquid distributor use loudspeaker to catchment bowl
21
With baffle cloth liquid bowl
18
, it is possible to ensure to catchment, the uniformity of cloth liquid, and there is simple in construction, easy for installation, the advantage that is not easily blocked, operates steadily.
This utility model conduct
SAGD
Circulate the key core equipment of pre-hot production fluid pretreatment, by the research and development of this device, achieve oil slick and most little granule silt particle, float floating in Produced Liquid, the silt particle of big particle diameter sinks, ensure that the rapidly and effectively initial gross separation of oil, water, mud, effectively reduce oil-containing and suspension content in recovered water, thus realize
SAGD
Circulate pre-hot production fluid to process.
Work process of the present utility model: Produced Liquid is by feed tube
2
Inside entrance this utility model, through liquid distributor uniform cloth liquid, carry out profit settlement separate, first the oil droplet that in water, particle diameter is bigger floats up to oil reservoir, and the oil droplet that particle diameter is less flows downward with water, in the process, a part of little oil droplet is due to the different and promotion of water velocity gradient from ascent rate in hydrostatic, constantly collision coalescence becomes big oil droplet to float, and the little oil droplet of part of supreme i enters captation with water, through drain pipe
11
, water-level regulator and outlet pipe
12
Flow out this utility model;Oil slick in oil reservoir is concentrated on central tube by oil-scraping device
3
In, pass through flowline
10
Enter rear end and receive oil pump, at tank body
1
Interior bottom is provided with negative pressure mud discharging device
13
, mud passes through discharge pipeline
14
Go interior drainage of standing;Tank body
1
Outer upper is provided with water-level regulator, is regulated the thickness of oil reservoir by the height of regulation water-level regulator liquid level, and then reaches to regulate the purpose of oil-water interfaces height.
This utility model conduct
SAGD
Circulate the key core equipment of pre-hot production fluid pretreatment, achieve oil slick and most little granule silt particle, float floating in Produced Liquid, the silt particle of big particle diameter sinks, ensure that the rapidly and effectively initial gross separation of oil, water, mud, effectively reduce oil-containing and suspension content in recovered water, thus realize
SAGD
Circulate pre-hot production fluid to process.
Above technical characteristic constitutes most preferred embodiment of the present utility model, and it has stronger adaptability and optimal implementation result, can increase and decrease non-essential technical characteristic according to actual needs, meet the demand of different situations.