CN205467445U - Full -automatic inner tube of a tyre forming machine - Google Patents
Full -automatic inner tube of a tyre forming machine Download PDFInfo
- Publication number
- CN205467445U CN205467445U CN201620310656.8U CN201620310656U CN205467445U CN 205467445 U CN205467445 U CN 205467445U CN 201620310656 U CN201620310656 U CN 201620310656U CN 205467445 U CN205467445 U CN 205467445U
- Authority
- CN
- China
- Prior art keywords
- inner tube
- cross beam
- tyre
- mould
- moved cross
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004513 sizing Methods 0.000 claims description 50
- 238000009434 installation Methods 0.000 claims description 16
- 230000006698 induction Effects 0.000 claims description 12
- 230000033228 biological regulation Effects 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 210000003437 trachea Anatomy 0.000 claims 1
- 238000005273 aeration Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
Landscapes
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The utility model relates to a full -automatic inner tube of a tyre forming machine, frame, positioner, aerating device and controlling means including base, perpendicular to base, positioner includes the portable beam who follows the frame and reciprocate, positioner is still including setting up the safety lock in frame upper portion both sides, it is when the safety lock reachs upper portion extreme position at portable beam, fixed portable beam, aerating device includes that the air current provides device, the system of aerifing and inner tube of a tyre stock mould, the air current provides the device and passes through gas tube and inner tube of a tyre stock mould intercommunication, inner tube of a tyre stock mould by to be much of the mould, the lower mould is formed, inner tube of a tyre stock mould lower mould passes through the support to be fixed on the base, the mould passes through the support and fixes in portable beam bottom on the inner tube of a tyre stock mould. The utility model provides a full -automatic inner tube of a tyre forming machine, the aeration quantity is even, and convenient to use has improved product quality and stability, the security.
Description
Technical field
This utility model relates to field of tire production equipment, particularly to a kind of Full automatic inner tube shaper.
Background technology
In the production process of tube, tire tube air-inflating sizing is an important process procedure.The purpose of inner tube sizing is to make inner tube of a tyre roundness and size uniformity, avoid the recessed bulging phenomenon of inner tyre surface, these those drums recessed or those recessed not rounding phenomenons of this drum occur i.e. to prevent the inner tube of a tyre from occurring, to avoid the inner tube of a tyre to be crushed by inner tube mold when vulcanizing in inserting inner tube mold, or on inner tyre surface, leave over catcher mark and affect the quality of the inner tube of a tyre, cause flaw to even result in the inner tube of a tyre and scrap.The size of aeration quantity, the sizing speed of speed, the roundness of the inner tube of a tyre are directly connected to the quality of tire tube product.
In traditional tyre tube vulcanizer technique, much do not use special tire tube shaping device, or use easy inner tube sizing dish to shape, this inner tube sizing dish is for the most incomplete from the point of view of inner tube sizing, can shape in the inner tube of a tyre position i.e. contacted with sizing dish, do not shape in inner tube of a tyre position discontiguous with sizing dish, and the cross section causing the sizing inner tube of a tyre is presented irregularly shaped by this, the roundness of the sizing inner tube of a tyre is inconsistent, does not reaches the prescription of qualified products.
In traditional inner tube sizing technique, operation is mainly completed by operator's manual operations, and labor intensity is big, and the operating time is long, and production efficiency is low, and conforming product rate is low.Particularly not having safety guard, operator are in the operating mode of a kind of danger, and safety can not get ensureing reliably.
Summary of the invention
In order to overcome the deficiencies in the prior art, this utility model provides a kind of Full automatic inner tube shaper, and labor intensity is little, and production efficiency is high, and inner tube of a tyre upper die and lower die matched moulds centering is good, inner tube of a tyre roundness uniformity of shaping, simple operation.
The technical solution of the utility model is:
A kind of Full automatic inner tube shaper, including base, is perpendicular to the frame of base, positioner, aerating device and control device；Described positioner includes the moved cross beam moved up and down along frame；Described aerating device includes that air-flow provides device, gas charging system and inner tube sizing mould, described air-flow provides device to be connected with inner tube sizing mould by gas tube, described inner tube sizing mould is made up of symmetrical upper die and lower die, inner tube sizing mould lower mold is fixed on base by support, and ensureing that inner tube sizing mould lower mold level reference is horizontal, described inner tube sizing mould upper mold is fixed on bottom moved cross beam by support.Gas charging system includes air filtration pressure regulator valve, electromagnetic valve of gas circuit, controlling valve of voltage regulation, check valve, inflation bag and gas tube, and inflation bag is arranged on inside inner tube sizing mould lower mold, and gas tube connects said elements composition gas charging system.
Preferably: in described frame, lateral symmetry arranges linear guide, left and right linear guide uses adjustable fixing seat to be fixed in frame, left and right linear guide is perpendicular to floor installation datum level, and central axis is parallel to each other, described moved cross beam two ends are symmetrical arranged the guide pin bushing coordinated with linear guide, it is ensured that moved cross beam the most linearly guide rod moves.
Preferably: described control device include being arranged on inner tube sizing mould at least side motion bar, at least one be arranged on bottom moved cross beam and frame between induction installation, the lift cylinder being arranged between base and moved cross beam and control electronic box, described motion bar is laterally connected with inner tube sizing mould, and described motion bar i.e. reaches the limit of position with the touching of described induction installation.
Preferably: described control device also includes inflating amount detecting device, subminiature programmable controller, relay, control switch etc., inflation amount detecting device are had to include that aeration quantity detects bar, photoelectric proximity switch in controlling electronic box；Described electromagnetic valve of gas circuit is connected with the relay of control system.
Preferably: after moved cross beam rises to extreme higher position, top; photoelectric proximity switch sends signal; the safety air cylinder motion of Controlled by Programmable Controller safety guard, it is possible to drive safety lock to pin moved cross beam and be allowed to decline, reliably ensure the personal safety of operator.
Preferably: on described at least one lift cylinder, arrange induction installation, described induction installation is arranged on the extension line in motion bar transverse shifting direction.
Preferably: described control electronic box is arranged on the side vertical pillar of frame, positioner, aerating device and control device are connected with controlling electronic box.
Preferably: described lift cylinder piston rod uses hinge to be connected with moved cross beam, and cylinder is fixed on floor installation datum level.
Preferably: described positioner also includes the safety lock being arranged on upper rack both sides, described safety lock, when moved cross beam arrives extreme upper position, fixes described moved cross beam.
Preferably: described inner tube sizing mould internal structure is to accommodate the annular of the inner tube of a tyre.
Preferably: the die joint position of the upper die and lower die of described inner tube sizing mould is machined with matched moulds spigot surface, it is ensured that inner tube of a tyre upper mold and the central axes of inner tube of a tyre lower mold after matched moulds.
The beneficial effects of the utility model are: inner tube sizing mould upper die and lower die matched moulds rear center dead in line, it is ensured that top half and the open circles ring body of lower half one complete symmetry of composition after inner tube sizing.Symmetrical straight-line guidance bar and straight line guide pin bushing, can control lift cylinder piston rod by electromagnetic valve and drive the vertically upper and lower easy motion of inner tube sizing mould upper mold, uniform force and frictional resistance little.Ensure that operator when mounting and dismounting the inner tube of a tyre, even if occurring power-off to die situation, safety lock pins moved cross beam all the time and is allowed to decline, it is ensured that operator are under safe operating mode.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Shown in figure, 1 is frame, and 2 is safety lock, and 3 is linear guide, and 4 is moved cross beam, and 5 is inner tube sizing mould, and 6 is motion bar, and 7 is lift cylinder, and 8 for controlling electronic box.
Detailed description of the invention
A kind of Full automatic inner tube shaper, including base, is perpendicular to the frame 1 of base, positioner, aerating device and control device；Described positioner includes the moved cross beam 4 moved up and down along frame 1；Described aerating device includes that air-flow provides device, gas charging system and inner tube sizing mould 5, described air-flow provides device to be connected with inner tube sizing mould 5 by gas tube, described inner tube sizing mould 5 is made up of symmetrical upper die and lower die, inner tube sizing mould 5 lower mold is fixed on base by support, and described inner tube sizing mould 5 upper mold is fixed on bottom moved cross beam 4 by support.Gas charging system includes air filtration pressure regulator valve, electromagnetic valve of gas circuit, controlling valve of voltage regulation, check valve, inflation bag and gas tube, and inflation bag is arranged on inside inner tube sizing mould 5 lower mold, and gas tube connects said elements composition gas charging system.
In described frame 1, lateral symmetry arranges linear guide 3, left and right linear guide uses adjustable fixing seat to be fixed in frame 1, left and right linear guide is perpendicular to floor installation datum level, and central axis is parallel to each other, described moved cross beam 4 two ends are symmetrical arranged the guide pin bushing coordinated with linear guide 3, it is ensured that moved cross beam the most linearly guide rod 3 moves.
Described control device include being arranged on inner tube sizing mould at least side motion bar 6, at least one be arranged on bottom moved cross beam 4 and frame 1 between induction installation 7, the lift cylinder 7 being arranged between base and moved cross beam 4 and control electronic box 8, described motion bar 6 is laterally connected with inner tube sizing mould 5, and described motion bar 6 i.e. reaches the limit of position with the touching of described induction installation.
Described control device also includes inflating amount detecting device, has subminiature programmable controller, relay, control switch etc., inflation amount detecting device to include that aeration quantity detects bar, photoelectric proximity switch in controlling electronic box 8；Described electromagnetic valve of gas circuit is connected with the relay of control system.
Arranging induction installation on described at least one lift cylinder 7, described induction installation is arranged on the extension line in motion bar 6 transverse shifting direction.
Described control electronic box 8 is arranged on the side vertical pillar of frame 1, and positioner, aerating device and control device are connected with controlling electronic box 8.
Described lift cylinder 7 piston rod uses hinge to be connected with moved cross beam 4, and cylinder is fixed on floor installation datum level.
Described positioner also includes the safety lock 2 being arranged on upper rack both sides, and described safety lock 2, when moved cross beam 4 arrives extreme upper position, fixes described moved cross beam 4.After moved cross beam 4 rises to extreme higher position, top; photoelectric proximity switch sends signal; the safety air cylinder motion of Controlled by Programmable Controller safety guard, it is possible to drive safety lock 2 to pin moved cross beam and be allowed to decline, reliably ensure the personal safety of operator.
Described inner tube sizing mould 5 internal structure is to accommodate the annular of the inner tube of a tyre.
The die joint position of the upper die and lower die of described inner tube sizing mould 5 is machined with matched moulds spigot surface, it is ensured that inner tube of a tyre upper mold and the central axes of inner tube of a tyre lower mold after matched moulds.
Work process of the present utility model is:
Starting and control electronic box 8, press control moved cross beam 4 upwards button, moved cross beam 4 moves upward, and sizing cylinder 5 upper mold separates with lower mold, during until moved cross beam 4 rises to the highest point of frame, is fixed by moved cross beam 4 with safety lock 2；
Being put into by the inner tube of a tyre in inner tube sizing mould 5 lower mold, unclamp safety lock 2, press control moved cross beam 4 down button, moved cross beam 4 moves downward, and inner tube sizing mould 5 upper mold is combined with lower mold；
Pressing inflation button, tire, during inflation, promotes motion bar 6 to move right, and when tire tube air-inflating is saturated, the induction installation touching on motion bar 6 and the right, aerating device quits work.
Then, pressing control moved cross beam 4 upwards button, moved cross beam 4 moves upward, inner tube sizing mould 5 upper mold separates with lower mold, during until moved cross beam 4 rises to the highest point of frame 1, moved cross beam 4 is fixed by safety lock 2, is taken out by the inner tube of a tyre from inner tube sizing mould 5 lower mold.
Unclamping safety lock 2, moved cross beam 4 moves downward, and inner tube sizing mould 5 upper mold is combined with lower mold, closes power supply.
It is asymmetric that this utility model solves device in above-mentioned prior art, inflates the problems such as uneven, it is achieved that Automatic Control, reduces labor intensity big, substantially increases production efficiency, product quality, stability and safety.
Claims (10)
1. a Full automatic inner tube shaper, it is characterised in that: include base, be perpendicular to the frame of base, positioner, inflation dress
Put and control device；Described positioner includes the moved cross beam moved up and down along frame；Described aerating device includes that air-flow provides
Device, gas charging system and inner tube sizing mould, described air-flow provides device to be connected with inner tube sizing mould by gas tube, the described inner tube of a tyre
Stock mould is made up of symmetrical upper die and lower die, and inner tube sizing mould lower mold is fixed on base by support, described inner tube sizing mould
Upper mold is fixed on bottom moved cross beam by support.
2. as claimed in claim 1 a kind of Full automatic inner tube shaper, it is characterised in that: in described frame, lateral symmetry arranges straight line and leads
Bar, described moved cross beam two ends are symmetrical arranged the guide pin bushing coordinated with linear guide.
3. a kind of Full automatic inner tube shaper, it is characterised in that: it is fixed that described control device includes being arranged on the inner tube of a tyre
The motion bar of pattern at least side, at least one be arranged on bottom moved cross beam and frame between induction installation, be arranged on base
And the lift cylinder between moved cross beam and control electronic box, described motion bar is laterally connected with inner tube sizing mould, described motion bar
Position is i.e. reached the limit of with the touching of described induction installation.
4. a kind of Full automatic inner tube shaper, it is characterised in that: on described at least one lift cylinder, sensing is set
Device, described induction installation is arranged on the extension line in motion bar transverse shifting direction.
5. a kind of Full automatic inner tube shaper, it is characterised in that: described control electronic box is arranged at the side of frame
On vertical pillar, positioner, aerating device and control device are connected with controlling electronic box.
6. as claimed in claim 3 a kind of Full automatic inner tube shaper, it is characterised in that: described lift cylinder piston rod use hinge with
Moved cross beam is connected, and cylinder is fixed on base.
7. a kind of Full automatic inner tube shaper, it is characterised in that: described positioner also includes being arranged on frame
The safety lock of both sides, top, described safety lock, when moved cross beam arrives extreme upper position, fixes described moved cross beam.
8. a kind of Full automatic inner tube shaper, it is characterised in that: described inner tube sizing mould internal structure is for accommodating
The annular of the inner tube of a tyre.
9. a kind of Full automatic inner tube shaper, it is characterised in that: the upper die and lower die of described inner tube sizing mould
Die joint position is machined with matched moulds spigot surface.
10. a kind of Full automatic inner tube shaper, it is characterised in that: described gas charging system includes that air filtration is adjusted
Pressure valve, electromagnetic valve of gas circuit, controlling valve of voltage regulation, check valve, inflation bag, inflation bag is arranged on inside inner tube sizing mould lower mold, fills
Trachea connects said elements composition gas charging system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620310656.8U CN205467445U (en) | 2016-04-14 | 2016-04-14 | Full -automatic inner tube of a tyre forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620310656.8U CN205467445U (en) | 2016-04-14 | 2016-04-14 | Full -automatic inner tube of a tyre forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205467445U true CN205467445U (en) | 2016-08-17 |
Family
ID=56640440
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620310656.8U Expired - Fee Related CN205467445U (en) | 2016-04-14 | 2016-04-14 | Full -automatic inner tube of a tyre forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205467445U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107498900A (en) * | 2017-08-31 | 2017-12-22 | 四川远星橡胶有限责任公司 | Green tire flat board automatic sizing device and green tire automatic sizing method |
-
2016
- 2016-04-14 CN CN201620310656.8U patent/CN205467445U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107498900A (en) * | 2017-08-31 | 2017-12-22 | 四川远星橡胶有限责任公司 | Green tire flat board automatic sizing device and green tire automatic sizing method |
| CN107498900B (en) * | 2017-08-31 | 2019-09-10 | 四川远星橡胶有限责任公司 | Green tire plate automatic sizing device and green tire automatic sizing method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160817 Termination date: 20190414 |