CN205464004U - Pipe fitting flaring processingequipment - Google Patents

Pipe fitting flaring processingequipment Download PDF

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Publication number
CN205464004U
CN205464004U CN201620088204.XU CN201620088204U CN205464004U CN 205464004 U CN205464004 U CN 205464004U CN 201620088204 U CN201620088204 U CN 201620088204U CN 205464004 U CN205464004 U CN 205464004U
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positioning
cavity
oil pipe
punch
flaring
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马健
马小鹏
曹瑞
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SCHMITTER AUTO STEEL TUBE (ANHUI) Co Ltd
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SCHMITTER AUTO STEEL TUBE (ANHUI) Co Ltd
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Abstract

本实用新型公开了一种管件扩口加工装置,加工时,油管竖直安装在定位座的定位通腔内,其待加工一端位于定型块内,冲头位于油管上方,其在驱动机构的带动下向下对油管上端进行扩口成型,扩口后,夹紧机构夹紧油管,驱动机构带动冲头向上退回从而与油管分离,完成冲头退回动作,冲头上行至初始位置后,夹紧机构松开油管,同时卸料块沿定位通腔向上移动将油管顶出,即完成油管的扩口加工。本实用新型提出的管件扩口加工装置,结构简单设计合理,扩口时第一定位通腔对油管下部进行定位支撑,防止油管在受压过程中变形,并且夹紧机构辅助油管与冲头分离,并且顶料块将油管顶出,机构可靠性高,便于油管卸料。

The utility model discloses a pipe fitting flaring processing device. During processing, the oil pipe is vertically installed in the positioning through cavity of the positioning seat, the end to be processed is located in the shaping block, the punch is located above the oil pipe, and the punch is driven by the driving mechanism. Flare the upper end of the tubing from bottom to bottom. After flaring, the clamping mechanism clamps the tubing, and the driving mechanism drives the punch back upwards to separate from the tubing. The retraction of the punch is completed. After the punch goes up to the initial position, it is clamped. The mechanism releases the oil pipe, and at the same time, the unloading block moves upward along the positioning cavity to push out the oil pipe, that is, the flaring process of the oil pipe is completed. The pipe fitting flaring processing device proposed by the utility model has a simple structure and a reasonable design. When flaring, the first positioning cavity provides positioning support for the lower part of the oil pipe to prevent the oil pipe from being deformed during the pressure process, and the clamping mechanism assists the separation of the oil pipe and the punch. , and the jacking block pushes out the oil pipe, the mechanism has high reliability and is convenient for oil pipe unloading.

Description

一种管件扩口加工装置A pipe fitting flaring processing device

技术领域technical field

本实用新型涉及管件加工技术领域,尤其涉及一种管件扩口加工装置。The utility model relates to the technical field of pipe fitting processing, in particular to a pipe fitting flaring processing device.

背景技术Background technique

国内目前此类钢管的扩口加工均在冲床上完成,其典型结构见图1。其工作原理为:随着冲床的下行,带动上模下行,随着卸料板4与分体定位夹紧套6接触,钢管逐渐被夹紧并扩口成型,滑块上行凸模离开时,顶料块7使钢管与夹紧套6分离,然后将钢管取出。该结构在一般情况下扩口效果比较理想,但对于深扩口钢管,在使用过程中发现如下问题:一、由于顶料块7顶出力不够,导致不能100%顶出;二、由于卸料板4的卸料力度不够,导致不能100%有效卸料;三、对于较长的钢管,取出不便。At present, the flaring processing of such steel pipes in China is completed on a punching machine, and its typical structure is shown in Figure 1. Its working principle is: as the punch press goes down, the upper mold is driven down, and as the unloading plate 4 contacts with the split positioning clamping sleeve 6, the steel pipe is gradually clamped and expanded to form, and when the slider goes up and the punch leaves, The jacking block 7 separates the steel pipe from the clamping sleeve 6, and then the steel pipe is taken out. In general, the flaring effect of this structure is relatively ideal, but for deep flared steel pipes, the following problems were found during use: 1. Due to insufficient ejection force of the ejector block 7, 100% cannot be ejected; 2. Due to unloading The unloading strength of the plate 4 is not enough, resulting in 100% effective unloading; three, for the longer steel pipe, it is inconvenient to take out.

实用新型内容Utility model content

为解决背景技术中存在的技术问题,本实用新型提出一种管件扩口加工装置。In order to solve the technical problems existing in the background technology, the utility model proposes a pipe fitting flaring processing device.

本实用新型提出的一种管件扩口加工装置,包括:扩口组件、定位组件、卸料组件;A pipe fitting flaring processing device proposed by the utility model includes: a flaring assembly, a positioning assembly, and a discharge assembly;

定位组件包括定位座、定型块,定位座中部设有贯穿其竖直设置的第一定位通腔,定型块位于定位座上方,定型块中部设有沿所述定位通腔延伸方向设置的第二定位通腔,第二定位通腔与第一定位通腔连通,第二定位通腔内壁设有夹紧机构;The positioning assembly includes a positioning seat and a shaping block. The middle part of the positioning seat is provided with a first positioning through cavity vertically arranged through it. The shaping block is located above the positioning seat. The positioning cavity, the second positioning cavity communicates with the first positioning cavity, and the inner wall of the second positioning cavity is provided with a clamping mechanism;

扩口组件包括第一驱动机构和冲头,冲头位于定型块上方且位于第二定位通腔的延伸方向上,第一驱动机构驱动冲头沿第二定位通腔延伸方向移动;The flaring assembly includes a first drive mechanism and a punch, the punch is located above the shaping block and in the extension direction of the second positioning through cavity, and the first drive mechanism drives the punch to move along the extension direction of the second positioning through cavity;

卸料组件包括第二驱动机构和卸料块,卸料块位于第一定位通腔内,第二驱动机构驱动卸料块沿第一定位通腔移动。The discharge assembly includes a second drive mechanism and a discharge block, the discharge block is located in the first positioning cavity, and the second drive mechanism drives the discharge block to move along the first positioning cavity.

优选地,第二定位通腔内周设有可拆卸安装的定型模件。Preferably, a detachably installed shaping module is provided on the inner periphery of the second positioning through cavity.

优选地,定位模件位于所述夹紧机构下方。Preferably, the positioning module is located below the clamping mechanism.

优选地,夹紧机构包括多个液压缸和多个夹紧件,第二定位通腔侧壁设有多个通孔,每个夹紧件位于一个所述通孔内,每个液压缸的输出端与夹紧件连接驱动夹紧件沿所述通孔移动。Preferably, the clamping mechanism includes a plurality of hydraulic cylinders and a plurality of clamping pieces, the side wall of the second positioning cavity is provided with a plurality of through holes, each clamping piece is located in one of the through holes, and each hydraulic cylinder The output end is connected with the clamping part to drive the clamping part to move along the through hole.

优选地,多个所述通孔位于第二定位通腔的同一横截面上,且沿第二定位通腔侧壁均匀分布。Preferably, the plurality of through holes are located on the same cross section of the second positioning through cavity, and are evenly distributed along the side wall of the second positioning through cavity.

优选地,第二定位通腔内径从靠近定位座一端向远离定位座一端逐渐增大。Preferably, the inner diameter of the second positioning through cavity gradually increases from the end close to the positioning seat to the end away from the positioning seat.

优选地,第一驱动机构采用气缸。Preferably, the first driving mechanism adopts an air cylinder.

优选地,第二驱动机构采用液压缸。Preferably, the second driving mechanism adopts a hydraulic cylinder.

本实用新型中,所提出的管件扩口加工装置,加工时,油管竖直安装在定位座的定位通腔内,其待加工一端位于定型块内,冲头位于油管上方,其在驱动机构的带动下向下对油管上端进行扩口成型,扩口后,夹紧机构夹紧油管,驱动机构带动冲头向上退回从而与油管分离,完成冲头退回动作,冲头上行至初始位置后,夹紧机构松开油管,同时卸料块沿定位通腔向上移动将油管顶出,即完成油管的扩口加工。通过上述优化设计的管件扩口加工装置,结构简单设计合理,扩口时第一定位通腔对油管下部进行定位支撑,防止油管在受压过程中变形,并且夹紧机构辅助油管与冲头分离,并且顶料块将油管顶出,机构可靠性高,便于油管卸料。In the utility model, in the pipe fitting flaring processing device proposed, during processing, the oil pipe is vertically installed in the positioning through cavity of the positioning seat, the end to be processed is located in the shaping block, the punch is located above the oil pipe, and its Driven downward to flaring the upper end of the tubing. After flaring, the clamping mechanism clamps the tubing, and the driving mechanism drives the punch back upwards to separate from the tubing. The retraction action of the punch is completed. After the punch moves up to the initial position, clamp The tightening mechanism releases the oil pipe, and at the same time, the unloading block moves upward along the positioning cavity to push out the oil pipe, that is, the flaring process of the oil pipe is completed. Through the above optimized design of the pipe fitting flaring processing device, the structure is simple and the design is reasonable. When the flaring is performed, the first positioning cavity provides positioning support for the lower part of the oil pipe, preventing the oil pipe from being deformed during the compression process, and the clamping mechanism assists the separation of the oil pipe and the punch. , and the jacking block pushes out the oil pipe, the mechanism has high reliability and is convenient for oil pipe unloading.

附图说明Description of drawings

图1为现有技术扩口模具的结构示意图。Fig. 1 is a structural schematic diagram of a flaring die in the prior art.

图2为本实用新型提出的一种管件扩口加工装置的结构示意图。Fig. 2 is a structural schematic diagram of a pipe fitting flaring processing device proposed by the utility model.

具体实施方式detailed description

如图2所示,图2为本实用新型提出的一种管件扩口加工装置的结构示意图。As shown in Fig. 2, Fig. 2 is a structural schematic diagram of a pipe fitting flaring processing device proposed by the utility model.

参照图2,本实用新型提出的一种管件扩口加工装置,包括:扩口组件、定位组件、卸料组件;Referring to Fig. 2, a pipe fitting flaring processing device proposed by the utility model includes: a flaring assembly, a positioning assembly, and a discharge assembly;

定位组件包括定位座1、定型块2,定位座1中部设有贯穿其竖直设置的第一定位通腔,定型块2位于定位座1上方,定型块2中部设有沿所述定位通腔延伸方向设置的第二定位通腔,第二定位通腔与第一定位通腔连通,第二定位通腔内径从靠近定位座1一端向远离定位座1一端逐渐增大,第二定位通腔内壁设有夹紧机构3和定型模件8,夹紧机构3包括多个液压缸和多个夹紧件,第二定位通腔侧壁设有多个通孔,多个所述通孔位于第二定位通腔的同一横截面上,且沿第二定位通腔侧壁均匀分布,每个夹紧件位于一个所述通孔内,每个液压缸的输出端与夹紧件连接驱动夹紧件沿所述通孔移动,定型模件8位于夹紧机构3下方且可拆卸安装在第二定位通腔内周;The positioning assembly includes a positioning seat 1 and a shaping block 2. The middle part of the positioning seat 1 is provided with a first positioning through cavity vertically arranged through it. The shaping block 2 is located above the positioning seat 1. The middle part of the shaping block 2 is provided with The second positioning through cavity provided in the extending direction, the second positioning through cavity communicates with the first positioning through cavity, the inner diameter of the second positioning through cavity gradually increases from the end close to the positioning seat 1 to the end away from the positioning seat 1, the second positioning through cavity The inner wall is provided with a clamping mechanism 3 and a shaping module 8, the clamping mechanism 3 includes a plurality of hydraulic cylinders and a plurality of clamping parts, and the side wall of the second positioning through cavity is provided with a plurality of through holes, and a plurality of said through holes are located at On the same cross section of the second positioning through cavity, and evenly distributed along the side wall of the second positioning through cavity, each clamping part is located in one of the through holes, and the output end of each hydraulic cylinder is connected with the clamping part to drive the clip The fastener moves along the through hole, and the shaping module 8 is located under the clamping mechanism 3 and is detachably mounted on the inner periphery of the second positioning through cavity;

扩口组件包括第一驱动机构4和冲头5,冲头5位于定型块2上方且位于第二定位通腔的延伸方向上,第一驱动机构4驱动冲头5沿第二定位通腔延伸方向移动;The flaring assembly includes a first driving mechanism 4 and a punch 5, the punch 5 is located above the shaping block 2 and in the extension direction of the second positioning through cavity, the first driving mechanism 4 drives the punch 5 to extend along the second positioning through cavity direction movement;

卸料组件包括第二驱动机构6和卸料块7,卸料块7位于第一定位通腔内,第二驱动机构6驱动卸料块7沿第一定位通腔移动。The discharge assembly includes a second drive mechanism 6 and a discharge block 7, the discharge block 7 is located in the first positioning cavity, and the second drive mechanism 6 drives the discharge block 7 to move along the first positioning cavity.

本实施例的管件扩口加工装置的具体工作过程中,油管竖直安装在定位座的定位通腔内,其待加工一端位于定型块内,冲头位于油管上方,加工时,冲头在驱动机构的带动下向下对油管上端进行扩口成型,扩口后,夹紧机构夹紧油管,驱动机构带动冲头向上退回从而与油管分离,完成冲头退回动作,冲头上行至初始位置后,夹紧机构松开油管,同时卸料块沿定位通腔向上移动将油管顶出,即完成油管的扩口加工。In the specific working process of the pipe fitting flaring processing device of this embodiment, the oil pipe is installed vertically in the positioning through cavity of the positioning seat, the end to be processed is located in the shaping block, and the punch is located above the oil pipe. During processing, the punch is driven Driven by the mechanism, the upper end of the oil pipe is flaring and formed downward. After the flaring, the clamping mechanism clamps the oil pipe, and the driving mechanism drives the punch back upwards to separate from the oil pipe. After the punch is retracted, the punch moves up to the initial position. , the clamping mechanism loosens the oil pipe, and at the same time, the unloading block moves upward along the positioning cavity to eject the oil pipe, that is, the flaring process of the oil pipe is completed.

在本实施例中,所提出的管件扩口加工装置,结构简单设计合理,扩口时第一定位通腔对油管下部进行定位支撑,防止油管在受压过程中变形,并且夹紧机构辅助油管与冲头分离,并且顶料块将油管顶出,机构可靠性高,便于油管卸料。In this embodiment, the pipe fitting flaring processing device proposed has a simple structure and a reasonable design. When flaring, the first positioning through cavity provides positioning support for the lower part of the oil pipe to prevent the oil pipe from being deformed during the pressure process, and the clamping mechanism assists the oil pipe It is separated from the punch, and the oil pipe is pushed out by the ejector block, the mechanism has high reliability, and it is convenient for the oil pipe to unload.

在具体实施方式中,第二定位通腔内周设有可拆卸安装的定型模件8,便于定型模件磨损后及时更换,从而保证加工装置的使用寿命和加工精度。In a specific embodiment, a detachable shaping mold 8 is provided on the inner periphery of the second positioning through cavity, which facilitates timely replacement of the shaping mold after wear and tear, thereby ensuring the service life and machining accuracy of the processing device.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.

Claims (8)

1.一种管件扩口加工装置,其特征在于,包括:扩口组件、定位组件、卸料组件;1. A pipe fitting flaring processing device, characterized in that it comprises: a flaring assembly, a positioning assembly, and a discharge assembly; 定位组件包括定位座(1)、定型块(2),定位座(1)中部设有贯穿其竖直设置的第一定位通腔,定型块(2)位于定位座(1)上方,定型块(2)中部设有沿所述定位通腔延伸方向设置的第二定位通腔,第二定位通腔与第一定位通腔连通,第二定位通腔内壁设有夹紧机构(3);The positioning assembly includes a positioning seat (1) and a shaping block (2). The middle part of the positioning seat (1) is provided with a first positioning through cavity vertically arranged through it. The shaping block (2) is located above the positioning seat (1), and the shaping block (2) The middle part is provided with a second positioning through cavity arranged along the extending direction of the positioning through cavity, the second positioning through cavity communicates with the first positioning through cavity, and the inner wall of the second positioning through cavity is provided with a clamping mechanism (3); 扩口组件包括第一驱动机构(4)和冲头(5),冲头(5)位于定型块(2)上方且位于第二定位通腔的延伸方向上,第一驱动机构(4)驱动冲头(5)沿第二定位通腔延伸方向移动;The flaring assembly includes a first drive mechanism (4) and a punch (5), the punch (5) is located above the shaping block (2) and in the extension direction of the second positioning through cavity, and the first drive mechanism (4) drives The punch (5) moves along the extending direction of the second positioning through cavity; 卸料组件包括第二驱动机构(6)和卸料块(7),卸料块(7)位于第一定位通腔内,第二驱动机构(6)驱动卸料块(7)沿第一定位通腔移动。The discharge assembly includes a second drive mechanism (6) and a discharge block (7), the discharge block (7) is located in the first positioning through cavity, and the second drive mechanism (6) drives the discharge block (7) along the first Locate lumen movement. 2.根据权利要求1所述的管件扩口加工装置,其特征在于,第二定位通腔内周设有可拆卸安装的定型模件(8)。2. The pipe fitting flaring device according to claim 1, characterized in that, a detachably installed shaping mold (8) is provided on the inner periphery of the second positioning through cavity. 3.根据权利要求2所述的管件扩口加工装置,其特征在于,定位模件(8)位于所述夹紧机构(3)下方。3. The pipe fitting flaring device according to claim 2, characterized in that the positioning module (8) is located below the clamping mechanism (3). 4.根据权利要求1所述的管件扩口加工装置,其特征在于,夹紧机构(3)包括多个液压缸和多个夹紧件,第二定位通腔侧壁设有多个通孔,每个夹紧件位于一个所述通孔内,每个液压缸的输出端与夹紧件连接驱动夹紧件沿所述通孔移动。4. The pipe fitting flaring device according to claim 1, characterized in that the clamping mechanism (3) includes multiple hydraulic cylinders and multiple clamping pieces, and the side wall of the second positioning through cavity is provided with multiple through holes Each clamping piece is located in one of the through holes, and the output end of each hydraulic cylinder is connected with the clamping piece to drive the clamping piece to move along the through hole. 5.根据权利要求4所述的管件扩口加工装置,其特征在于,多个所述通孔位于第二定位通腔的同一横截面上,且沿第二定位通腔侧壁均匀分布。5 . The pipe fitting flaring device according to claim 4 , wherein the plurality of through holes are located on the same cross section of the second positioning through cavity, and are evenly distributed along the side wall of the second positioning through cavity. 6 . 6.根据权利要求1所述的管件扩口加工装置,其特征在于,第二定位通腔内径从靠近定位座(1)一端向远离定位座(1)一端逐渐增大。6. The pipe fitting flaring device according to claim 1, characterized in that the inner diameter of the second positioning through cavity gradually increases from the end close to the positioning seat (1) to the end away from the positioning seat (1). 7.根据权利要求1所述的管件扩口加工装置,其特征在于,第一驱动机构(4)采用气缸。7. The pipe fitting flaring device according to claim 1, characterized in that the first driving mechanism (4) adopts an air cylinder. 8.根据权利要求1所述的管件扩口加工装置,其特征在于,第二驱动机构(6)采用液压缸。8. The device for expanding pipe fittings according to claim 1, characterized in that the second driving mechanism (6) adopts a hydraulic cylinder.
CN201620088204.XU 2016-01-27 2016-01-27 Pipe fitting flaring processingequipment Expired - Lifetime CN205464004U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105583311A (en) * 2016-01-27 2016-05-18 施密特汽车管件(安徽)有限公司 Pipe flaring machining device
CN106216537A (en) * 2016-09-29 2016-12-14 大连海事大学 A shape memory alloy reducing pipe joint diameter expanding device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105583311A (en) * 2016-01-27 2016-05-18 施密特汽车管件(安徽)有限公司 Pipe flaring machining device
CN106216537A (en) * 2016-09-29 2016-12-14 大连海事大学 A shape memory alloy reducing pipe joint diameter expanding device
CN106216537B (en) * 2016-09-29 2018-05-08 大连海事大学 A shape memory alloy reducing pipe joint diameter expanding device

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