CN205463777U - Hydraulic pressure bending press - Google Patents
Hydraulic pressure bending press Download PDFInfo
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- CN205463777U CN205463777U CN201620089693.0U CN201620089693U CN205463777U CN 205463777 U CN205463777 U CN 205463777U CN 201620089693 U CN201620089693 U CN 201620089693U CN 205463777 U CN205463777 U CN 205463777U
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Abstract
本实用新型公开了管件加工设备领域中的液压压弯机,包括:机架,机架下部向前延伸出工作台面,工作台面上设置有下模,机架顶部设置有向前伸出的挑梁臂,在挑梁臂与工作台面之间的机架上设置有一对导轨,并且二条竖向设置的导轨的导向槽口左右相对设置;挑梁臂上固定有压弯油缸,压弯油缸的活塞杆向下伸出挑梁臂后与大拖板相连接,大拖板的底部设置有上模,大拖板的两侧分别活动嵌入二条导轨的导向槽中,在压弯油缸的驱动作用下,大拖板能在二条导轨中上下移动,从而使上模与下模相互合模或分离。本实用新型具有结构简单、生产成本低、能通过调节导轨位置以消除导轨与大拖板之间的间隙从而提高弯管质量等优点。
The utility model discloses a hydraulic pressure bending machine in the field of pipe fitting processing equipment, which comprises: a frame, the lower part of the frame extends forward from the work table, a lower die is arranged on the work table, and a pick protruding forward is arranged on the top of the frame. Beam arm, a pair of guide rails are arranged on the frame between the beam arm and the worktable, and the guide slots of the two vertical guide rails are arranged opposite to each other; the bending cylinder is fixed on the beam arm, and the bending cylinder The piston rod protrudes downwards from the beam arm and connects with the large carriage. The bottom of the large carriage is provided with an upper mold. The two sides of the large carriage are respectively embedded in the guide grooves of the two guide rails. , the large carriage can move up and down in the two guide rails, so that the upper mold and the lower mold can be closed or separated from each other. The utility model has the advantages of simple structure, low production cost, and can eliminate the gap between the guide rail and the large carriage by adjusting the position of the guide rail so as to improve the quality of the bent pipe.
Description
技术领域 technical field
本实用新型涉及管件加工设备领域,尤其涉及一种液压压弯机。 The utility model relates to the field of pipe fitting processing equipment, in particular to a hydraulic pressure bending machine.
背景技术 Background technique
压弯机的功能主要是对管件进行弯曲成型加工,目前行业常用的压弯机包括:机架,机架上设置有工作台板,工作台板上固定安装有下模,工作台板的四个角上均竖直安装有立柱,四根立柱的最上方固定安装有一块顶板,在顶板与工作台板之间还设置有一块活动板,活动板活动套设在四根立柱上,活动板底部固定安装有上模,顶板上固定安装有一个压弯油缸,压弯油缸的活塞杆向下穿过顶板后与活动板相连接,压弯油缸的活塞杆上下运动能带动活动板沿着四根立柱上下滑动。工作时,将待压弯管件放置在下模的模腔槽里,然后启动压弯油缸,压弯油缸的活塞杆驱动活动板沿着立柱向下移动,直至上模与下模相互合模,将管件压弯成型。 The function of the bending machine is mainly to bend and form the pipe fittings. At present, the commonly used bending machines in the industry include: a frame, a worktable is installed on the frame, a lower mold is fixedly installed on the worktable, and four parts of the worktable Columns are vertically installed on each corner, and a top plate is fixedly installed on the top of the four columns. A movable plate is also arranged between the top plate and the worktable. The movable plate is movably set on the four columns. The upper die is fixedly installed on the bottom, and a bending cylinder is fixedly installed on the top plate. The piston rod of the bending cylinder passes through the top plate and is connected with the movable plate. The upright slides up and down. When working, place the pipe to be bent in the cavity groove of the lower die, and then start the bending cylinder, the piston rod of the bending cylinder drives the movable plate to move down along the column until the upper die and the lower die are closed. Bending the pipe into shape.
上述结构的压弯机存在以下缺点:一、压弯成型的工作空间由顶板、工作台板和四根立柱围成,工作空间过于局限,往往会造成上、下模之间的开档距离过小而无法放置管件。这样就得相应地增长立柱的长度,使上、下模的开档距离加大从而满足压弯需求,这无疑增加了制造成本。另外,有些管件需要经历多次的压弯成型,当进行后续的压弯过程时,管件先前的弯折部分会受到四根立柱的干扰而可能无法摆正;二、上模是跟随活动板一起运动的,活动板与四根立柱的滑动配合必须加工精确,若配合太紧的话,滑动阻力变大,会导致压弯速度变慢、效率降低、压弯油缸的能耗变大等问题;若配合太松的话,又容易导致上、下模不在一个中心面上,从而使管件挤压变形,影响产品质量。 The press brake with the above structure has the following disadvantages: 1. The work space for press bending is surrounded by the top plate, the work table and four columns. The work space is too limited, which often causes the opening distance between the upper and lower dies to be too Too small to place fittings. In this way, the length of the column must be increased accordingly, so that the opening distance of the upper and lower molds is increased to meet the bending requirements, which undoubtedly increases the manufacturing cost. In addition, some pipe fittings need to undergo multiple bending and forming. When the subsequent bending process is performed, the previous bending part of the pipe fitting will be interfered by the four columns and may not be able to be straightened; 2. The upper mold follows the movable plate together For sports, the sliding fit between the movable plate and the four columns must be processed precisely. If the fit is too tight, the sliding resistance will increase, which will lead to problems such as slower bending speed, lower efficiency, and greater energy consumption of the bending cylinder; If the fit is too loose, it is easy to cause the upper and lower dies to not be on the same center plane, which will cause the pipe fittings to be squeezed and deformed, which will affect the product quality.
实用新型内容 Utility model content
本实用新型所需解决的技术问题是:提供一种结构简单、工作空间大、加工成本低的液压压弯机。 The technical problem to be solved by the utility model is to provide a hydraulic press brake with simple structure, large working space and low processing cost.
为解决上述问题,本实用新型采用的技术方案是:液压压弯机,包括:机架,机架的下部设置有向前延伸的工作台面,工作台面上设置有下模,机架顶部设置有向前伸出的挑梁臂,挑梁臂位于工作台面上方并且与工作台面上下相对设置,在挑梁臂与工作台面之间的机架上设置有一对导轨,二条导轨分别竖向设置于机架两侧,并且二条导轨的导向槽口左右相对设置;挑梁臂上固定有压弯油缸,压弯油缸的活塞杆向下伸出挑梁臂后与大拖板相连接,大拖板的底部设置有上模,大拖板的两侧分别活动嵌入二条导轨的导向槽中,在压弯油缸的驱动作用下,大拖板能在二条导轨中上下移动,从而使上模与下模相互合模或分离。 In order to solve the above problems, the technical solution adopted by the utility model is: a hydraulic press brake, including: a frame, the lower part of the frame is provided with a work table extending forward, the work table is provided with a lower die, and the top of the frame is provided with a The cantilever arm protruding forward, the cantilever arm is located above the work surface and is set opposite to the work surface. A pair of guide rails are arranged on the frame between the cantilever arm and the work surface, and the two guide rails are vertically arranged on the machine. On both sides of the frame, and the guide slots of the two guide rails are set opposite to each other; a bending cylinder is fixed on the beam arm, and the piston rod of the bending cylinder extends downwards from the beam arm and is connected with the large pallet. The bottom of the large pallet There is an upper die, and the two sides of the large carriage are movable and embedded in the guide grooves of the two guide rails respectively. Under the driving action of the bending cylinder, the large carriage can move up and down in the two guide rails, so that the upper die and the lower die are combined. Die or separate.
进一步地,前述的液压压弯机,其中:所述二条导轨与机架的具体连接结构为:位于挑梁臂与工作台面之间的机架的两侧分别向内延伸地设置有安装块,二条安装块上分别设置有若干螺纹安装孔,在二条导轨上相应地设置有若干前后贯通的安装通孔,并且安装通孔的孔径略大于螺纹安装孔的孔径,在安装通孔中设置有与螺纹安装孔相配合的紧固螺栓,通过将紧固螺栓穿过安装通孔旋紧在螺纹安装孔中能够将导轨固定在安装块上;在二条导轨外侧的机架上分别设置有若干调节螺纹孔,调节螺纹孔中设置有相配合的调节螺栓,拧紧调节螺栓能将二条导轨分别顶靠在大拖板两侧。 Further, the aforementioned hydraulic press brake, wherein: the specific connection structure between the two guide rails and the frame is: the two sides of the frame between the cantilever arm and the worktable are respectively provided with mounting blocks extending inwardly, The two mounting blocks are respectively provided with a number of threaded mounting holes, and the two guide rails are correspondingly provided with a number of mounting through holes through the front and back, and the diameter of the mounting through holes is slightly larger than that of the threaded mounting holes. The fastening bolts matched with the threaded mounting holes can fix the guide rail on the mounting block by screwing the fastening bolts through the mounting through holes in the threaded mounting holes; there are several adjusting threads on the frame outside the two guide rails There are matching adjusting bolts in the adjusting threaded holes, and the two guide rails can be respectively supported against the two sides of the large pallet by tightening the adjusting bolts.
进一步地,前述的液压压弯机,其中:所述二条导轨均为V型导轨。 Further, the aforementioned hydraulic press brake, wherein: the two guide rails are both V-shaped guide rails.
进一步地,前述的液压压弯机,其中:所述工作台面与下模的具体连接结构为:在工作台面上设置有工作台板,工作台板通过螺栓固定于工作台面上,工作台板上设置有T型槽,通过设置于T型槽中的T型螺栓将下模固定在工作台板上。 Further, the aforementioned hydraulic press brake, wherein: the specific connection structure between the worktable and the lower die is: a worktable is arranged on the worktable, the worktable is fixed on the worktable by bolts, and the worktable is A T-shaped slot is provided, and the lower die is fixed on the worktable through T-shaped bolts arranged in the T-shaped slot.
进一步地,前述的液压压弯机,其中:在压弯油缸的缸体顶部设置有用以限制活塞杆回缩的最大行程的限位螺母。 Furthermore, in the aforementioned hydraulic press brake machine, a limit nut for limiting the maximum stroke of retraction of the piston rod is provided on the top of the cylinder of the press brake cylinder.
本实用新型的有益效果是:结构简单,对于精加工的要求相对较低,有效降低了生产成本,还能通过调节导轨位置以消除导轨与大拖板之间的间隙,不仅能提高弯管质量,还能延长设备的使用寿命。 The beneficial effects of the utility model are: the structure is simple, the requirements for finishing are relatively low, the production cost is effectively reduced, and the gap between the guide rail and the large carriage can be eliminated by adjusting the position of the guide rail, which can not only improve the quality of the bent pipe , but also prolong the service life of the equipment.
附图说明 Description of drawings
图1为本实用新型所述的液压压弯机的结构示意图。 Fig. 1 is a schematic structural view of the hydraulic press brake described in the present invention.
图2为图1右视方向的结构示意图。 Fig. 2 is a schematic diagram of the structure in the right direction of Fig. 1 .
图3为图1中M-M剖视结构示意图。 FIG. 3 is a schematic diagram of the M-M cross-sectional structure in FIG. 1 .
具体实施方式 detailed description
下面结合附图及优选实施例对本实用新型所述的技术方案作进一步详细的说明。 The technical scheme described in the utility model will be further described in detail below in conjunction with the accompanying drawings and preferred embodiments.
如图1、图2所示,液压压弯机,包括:机架1,机架1的下部设置有向前延伸的平整的工作台面11,在工作台面11上设置有下模6。在本实施例中,所述工作台面11与下模6的具体连接结构为:在工作台面11上设置有工作台板2,工作台板2通过螺栓紧固安装于工作台面11上,工作台板2上设置有T型槽21,通过设置在T型槽21中的T型螺栓61将下模6紧固安装在工作台板2上,下模6和工作台面11之间采用上述连接结构,可以很方便地根据实际加工需要沿着T型槽21左右调整下模2的位置或是更换相应规格的下模2。在机架1顶部设置有向前伸出的挑梁臂12,挑梁臂12位于工作台面11的上方并且与工作台面11上下相对设置,在挑梁臂12与工作台面11之间的机架上设置有一对导轨13,二条导轨13分别竖向设置于机架1两侧,并且二条导轨13的导向槽口相对设置。在本实施例中,所述二条导轨13均为V型导轨。在挑梁臂12的上表面固定有压弯油缸3,压弯油缸3的活塞杆31向下伸出挑梁臂12后与大拖板4相连接,大拖板4的底部设置有上模5,大拖板4的两侧分别活动嵌入二条导轨13的V型导向槽中,在压弯油缸3的驱动作用下,大拖板4能在二条导轨13中上下移动,从而使上模5与下模6相互合模或分离。 如图1、图2、图3所示,在本实施例中,所述二条导轨13与机架1的具体连接结构为:位于挑梁臂12与工作台面11之间的机架1的两侧分别向内延伸地设置有安装块14,二条安装块14上分别设置有若干螺纹安装孔141,在二条导轨13上相应地设置有若干前后贯通的安装通孔131,并且安装通孔131的孔径略大于螺纹安装孔141的孔径,在安装通孔131中设置有与螺纹安装孔141相配合的紧固螺栓132,通过将紧固螺栓132穿过安装通孔131后旋紧在螺纹安装孔141中就能够将导轨13固定在安装块14上;在二条导轨13外侧的机架1上分别设置有若干调节螺纹孔15,调节螺纹孔15中设置有相配合的调节螺栓151,拧紧调节螺栓151能将二条导轨13分别顶靠在大拖板4两侧,从而尽可能地消除大拖板4与导轨13之间的间隙。在本实施例中,在压弯油缸3的缸体顶部设置有限位螺母32,限位螺母32能够限制活塞杆31往回缩的最大形成,从而能避免大拖板4向上抬起过高而损坏机架。 As shown in Fig. 1 and Fig. 2, the hydraulic press brake includes: a frame 1, the lower part of the frame 1 is provided with a flat work surface 11 extending forward, and a lower die 6 is provided on the work surface 11. In this embodiment, the specific connection structure between the worktable 11 and the lower mold 6 is as follows: a worktable 2 is arranged on the worktable 11, and the worktable 2 is fastened and installed on the worktable 11 by bolts. The plate 2 is provided with a T-shaped slot 21, and the lower mold 6 is fastened and installed on the worktable 2 through the T-shaped bolt 61 arranged in the T-shaped groove 21, and the above-mentioned connection structure is adopted between the lower mold 6 and the worktable 11 , can easily adjust the position of the lower die 2 along the T-shaped groove 21 or replace the lower die 2 of corresponding specifications according to actual processing needs. The top of the frame 1 is provided with a protruding beam arm 12, the beam arm 12 is located above the work surface 11 and is set up and down opposite to the work surface 11, the frame between the beam arm 12 and the work surface 11 A pair of guide rails 13 are arranged on it, and the two guide rails 13 are vertically arranged on both sides of the frame 1 respectively, and the guide notches of the two guide rails 13 are arranged opposite to each other. In this embodiment, the two guide rails 13 are V-shaped guide rails. A bending oil cylinder 3 is fixed on the upper surface of the lifting beam arm 12, and the piston rod 31 of the bending oil cylinder 3 protrudes downward from the lifting beam arm 12 and is connected with the large carriage 4. The bottom of the large carriage 4 is provided with an upper mold 5 , the two sides of the large carriage 4 are respectively movable and embedded in the V-shaped guide grooves of the two guide rails 13, driven by the bending cylinder 3, the large carriage 4 can move up and down in the two guide rails 13, so that the upper mold 5 and the The lower dies 6 are mold-closed or separated from each other. As shown in Fig. 1, Fig. 2 and Fig. 3, in this embodiment, the specific connection structure between the two guide rails 13 and the frame 1 is as follows: Two mounting blocks 14 are respectively provided with several threaded mounting holes 141, and two guide rails 13 are correspondingly provided with several mounting through holes 131 which pass through front and back, and the mounting through holes 131 The aperture is slightly larger than the aperture of the threaded mounting hole 141, and the fastening bolt 132 matched with the threaded mounting hole 141 is arranged in the mounting through hole 131. After the fastening bolt 132 passes through the mounting through hole 131, it is tightened in the threaded mounting hole. 141, the guide rail 13 can be fixed on the mounting block 14; on the frame 1 outside the two guide rails 13, a number of adjusting threaded holes 15 are respectively arranged, and matching adjusting bolts 151 are arranged in the adjusting threaded holes 15, and the adjusting bolts are tightened. 151 can lean against two guide rails 13 respectively on both sides of the large carriage 4, thereby eliminating the gap between the large carriage 4 and the guide rails 13 as much as possible. In this embodiment, a limit nut 32 is provided on the top of the cylinder body of the bending cylinder 3, and the limit nut 32 can limit the maximum retraction of the piston rod 31, thereby preventing the large carriage 4 from being raised too high and Damage to rack.
本实用新型所述的液压压弯机的使用方法如下:将待压弯的管材放入下模6的模腔槽中,启动压弯油缸3,压弯油缸3的活塞杆31向下顶推大拖板4,大拖板4沿着二条V型导轨13向下移动并带着上模5逐渐向下模6靠近,直至将上模5与下模6合模,从而将管材压弯。 另外,当大拖板4或二条V型导轨13的表面被磨损、导致大拖板4与二条V型导轨13之间的间隙增大时,可通过调节紧固螺栓132和调节螺栓151进行补偿,以消除大拖板4与V型导轨13之间的间隙,保证大拖板4与V型导轨13紧密接触,提高弯管质量。 The usage method of the hydraulic press brake described in the utility model is as follows: put the pipe to be bent into the mold cavity groove of the lower mold 6, start the bending cylinder 3, and push the piston rod 31 of the bending cylinder 3 downward The large carriage 4 moves downward along the two V-shaped guide rails 13 and gradually approaches the lower mold 6 with the upper mold 5 until the upper mold 5 and the lower mold 6 are molded together, thereby bending the pipe. In addition, when the surface of the large carriage 4 or the two V-shaped guide rails 13 is worn, causing the gap between the large carriage 4 and the two V-shaped guide rails 13 to increase, it can be compensated by adjusting the fastening bolt 132 and the adjusting bolt 151 , to eliminate the gap between the large carriage 4 and the V-shaped guide rail 13, ensure that the large carriage 4 is in close contact with the V-shaped guide rail 13, and improve the quality of the pipe bend.
本实用新型所述的液压压弯机具有以下优点:一、大拖板与V型导轨的结构简单,加工精度要求相对较低,能有效降低机械本身的生产成本及维护成本;二、如果大拖板或者V型导轨在长时间使用后发生磨损时,能够通过V型导轨在前、后、左、右四个方向上的调节,消除大拖板与V型导轨之间的间隙,保证大拖板与V型导轨紧密接触,延长了设备的使用寿命;三、V型导轨取代了原来的四根立柱,增大了工作空间,能够满足压弯需求。 The hydraulic press brake described in the utility model has the following advantages: 1. The structure of the large carriage and the V-shaped guide rail is simple, and the processing accuracy requirements are relatively low, which can effectively reduce the production cost and maintenance cost of the machine itself; 2. If the large When the carriage or the V-shaped guide rail is worn out after long-term use, the gap between the large carriage and the V-shaped guide rail can be eliminated by adjusting the V-shaped guide rail in the four directions of front, rear, left and right, ensuring a large The carriage is in close contact with the V-shaped guide rail, which prolongs the service life of the equipment; 3. The V-shaped guide rail replaces the original four columns, which increases the working space and can meet the bending requirements.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620089693.0U CN205463777U (en) | 2016-01-29 | 2016-01-29 | Hydraulic pressure bending press |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620089693.0U CN205463777U (en) | 2016-01-29 | 2016-01-29 | Hydraulic pressure bending press |
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| CN205463777U true CN205463777U (en) | 2016-08-17 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105522024A (en) * | 2016-01-29 | 2016-04-27 | 张家港兴宇机械制造有限公司 | Hydraulic bending machine |
| CN109877197A (en) * | 2019-02-28 | 2019-06-14 | 宁波嘉鹏机械设备制造有限公司 | A kind of New Type Bending Pipe Unit |
-
2016
- 2016-01-29 CN CN201620089693.0U patent/CN205463777U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105522024A (en) * | 2016-01-29 | 2016-04-27 | 张家港兴宇机械制造有限公司 | Hydraulic bending machine |
| CN109877197A (en) * | 2019-02-28 | 2019-06-14 | 宁波嘉鹏机械设备制造有限公司 | A kind of New Type Bending Pipe Unit |
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Granted publication date: 20160817 |
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