CN205449608U - Online cotton sample compressing mechanism - Google Patents
Online cotton sample compressing mechanism Download PDFInfo
- Publication number
- CN205449608U CN205449608U CN201620011241.0U CN201620011241U CN205449608U CN 205449608 U CN205449608 U CN 205449608U CN 201620011241 U CN201620011241 U CN 201620011241U CN 205449608 U CN205449608 U CN 205449608U
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- cotton
- sampling
- compression plate
- plate
- delivery pipe
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 108
- 230000007246 mechanism Effects 0.000 title claims abstract description 43
- 238000005070 sampling Methods 0.000 claims abstract description 78
- 230000006835 compression Effects 0.000 claims abstract description 64
- 238000007906 compression Methods 0.000 claims abstract description 64
- 238000001514 detection method Methods 0.000 claims description 22
- 238000007599 discharging Methods 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 239000012535 impurity Substances 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 3
- 230000009471 action Effects 0.000 abstract description 2
- 230000000903 blocking effect Effects 0.000 abstract description 2
- 238000012545 processing Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- Sampling And Sample Adjustment (AREA)
Abstract
The utility model discloses an online cotton sample compressing mechanism, including the apron of setting in cotton conveying pipeline sample connection top, the apron lower surface is provided with the pick -up plate, and apron below parallel arrangement has the axis of rotation, and the axis of rotation is driven by actuating mechanism, and the axial of axis of rotation is mutually perpendicular with the interior cotton flow direction of cotton conveying pipeline, has the stiff end of sample compression board in the axis of rotation along axial fixity, and the expansion end that the board is compressed in the sample is rotated by the within range of actuating mechanism drive at cotton conveying pipeline inside 0 to 180. The utility model discloses can satisfy the installation requirement of production line cotton conveying pipeline high flow rate environment and multi -process position, can accomplish the high -speed cotton automatic sampling that flows, compression and release action, and can not produce phenomenons such as blocking up the cotton, realize the incessant on -line measuring of regain, impurity, ginning outturn and the quality isoparametric of cotton, have simple structure, low in cost's advantage.
Description
Technical field
This utility model relates to Cotton Gossypii regain in a kind of cotton processing, detection device containing miscellaneous and quality inspection etc., particularly relates to a kind of online Cotton Gossypii sampling compression mechanism.
Background technology
Along with the large-scale popularization of machine cotton picking is applied, Cotton Gossypii regain is big, percentage of impurity is big, Ginning Quality is poor etc. affects Cotton Gossypii processed goods qualitative factor and increasingly highlights, relatively low Cotton Gossypii crudy can not meet the current textile enterprise demand to high-quality Cotton Gossypii, improves machine cotton picking crudy and becomes a new problem.At present, cotton processing equipment automaticity is relatively low is one of principal element affecting Cotton Gossypii crudy, and the research of the online detection technique that cotton quality is relevant is developed into improving the technical bottleneck of cotton processing equipment automaticity with equipment.
Online detection technique includes the design of Cotton Gossypii on-line period pressure texture and the exploitation of detection module.Cotton Gossypii generally uses high velocity air to carry, and Cotton Gossypii flowing velocity is at about 20m/s, and Cotton Gossypii conveying capacity is at 15t/h, and these factors cause Cotton Gossypii sampling difficulty in the course of processing relatively big, may result in the generation of the situations such as Cotton Gossypii blocking in sampling process.To this end, this patent proposes in cotton processing a kind of online Cotton Gossypii sampling compression mechanism, solve in cotton delivery pipe at a high speed, problem that big flow Cotton Gossypii sampling difficulty is big, and the stifled phenomenon affecting processing such as cotton will not be produced.
At present, the online cotton sampler structure being installed on production line or device are the most few, open source information shows, the most close with this patent, Chinese patent ZL201320136049.0 describes one and grows cotton regain on-line checking mechanism, this mechanism uses the double plant feed rollers rotated as surveying electrode detection Cotton Gossypii regain, as Chinese patent ZL200420026642.0 describes moisture content tester on a kind of cotton press etc., but the test device described by these patents is typically all installed on particular device, certain action utilizing this equipment itself realizes taking cotton, the operations such as compression.Itself do not have and complete take cotton, compress, discharge the function of sample, it is confined to particular device, be not suitable for production line multi-point to install, particularly dry, the installation of the inter process such as cotton ginning, it is impossible to realize the dynamic realtime that Cotton Gossypii in cotton processing is online is accurately sampled.
Utility model content
The purpose of this utility model is to provide the sampling of a kind of online Cotton Gossypii and compresses mechanism, production line cotton delivery pipe high flow rate environment and the installation requirement of Alternative position can be met, flow at high speed Cotton Gossypii automatic sampling, compression and release movement can be completed, the phenomenons such as stifled cotton will not be produced, realize the uninterrupted on-line checking that the regain of Cotton Gossypii, impurity, ginning outturn and quality are isoparametric, there is simple in construction, cheap advantage.
This utility model employing following technical proposals:
Mechanism is compressed in a kind of online Cotton Gossypii sampling, including the cover plate being arranged on above cotton delivery pipe sample tap, cover plate lower surface is provided with detection module installing plate, cover plate parallel beneath is provided with rotary shaft, rotary shaft is driven by drive mechanism, rotary shaft axially the most perpendicular with Cotton Gossypii flow direction in cotton delivery pipe, rotary shaft is axially fixed the fixing end of sampling compression plate, and the movable end of sampling compression plate is driven rotation in the range of internal 0 ° to 180 ° of cotton delivery pipe by drive mechanism;When the movable end of sampling compression plate is positioned at the position of 0 °, parallel with cover plate and the close cotton delivery pipe charging aperture side of sampling compression plate, and sampling compression plate is positioned at the lower section of detection module installing plate, when the movable end of sampling compression plate is positioned at the position of 180 °, parallel with cover plate and the close cotton delivery pipe discharging opening side of sampling compression plate.
Being provided with bracing frame outside cotton delivery pipe sample tap on tube wall, cover plate is arranged on bracing frame upper surface, and two inner surfacies that bracing frame is relative are respectively arranged with bearing block, are provided with bearing in two bearing blocks, and the two ends of rotary shaft are respectively arranged in two bearings.
Bracing frame is divided into upper support frame and lower bracing frame, cover plate is arranged on the upper surface of upper support frame, bearing block is arranged on the inner surface of lower bracing frame, and lower bracing frame is arranged on outside cotton delivery pipe sample tap on tube wall, and one end of upper support frame is hinged with the corresponding end of lower bracing frame.
The end of the output shaft of drive mechanism is connected with one end of rotary shaft by shaft coupling.
Drive mechanism uses motorized motions equipment or the pneumatic actuation equipment with braking function.
Drive mechanism is fixed on cotton delivery pipe outer wall by drive mechanism installing plate.
The outer surface of rotary shaft offers sampling compression plate vertically and fixes groove, and the fixing end of sampling compression plate is fixed by screws in sampling compression plate and fixes in groove.
Sampling compression plate uses the metallic plate being provided with several through holes.
Sampling compression plate is rectangular slab.
This utility model is possible not only to be arranged on horizontal cotton delivery pipe use, it is possible to be installed on vertical pipe or tilted tube use, it is possible to be applicable to various different Cotton Gossypii flow direction.This utility model simple in construction, cheap, can be flexibly installed in Cotton Gossypii machining production line, it is achieved the uninterrupted on-line checking that the regain of Cotton Gossypii, impurity, ginning outturn and quality are isoparametric, there is simple in construction, cheap advantage.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is that the A-A of Fig. 1 is to sectional view;
Fig. 3 is use view of the present utility model.
Detailed description of the invention
Below in conjunction with drawings and Examples, this utility model is made with detailed description:
As shown in Figure 1 to Figure 3, mechanism is compressed in online Cotton Gossypii described in the utility model sampling, including the bracing frame being arranged on outside cotton delivery pipe 5 sample tap on tube wall, bracing frame can be square tube shape, cover plate 10 is arranged on bracing frame upper surface and is positioned at above cotton delivery pipe 5 sample tap, the lower surface of cover plate 10 is provided with detection module installing plate 9, and detection module installing plate 9 is used for installing fixed test module, and detection module can select existing detection equipment according to concrete testing requirement.
Cover plate 10 parallel beneath is provided with rotary shaft 8, and rotary shaft 8 is the most perpendicular with Cotton Gossypii flow direction in cotton delivery pipe 5.In the present embodiment, bracing frame is divided into upper support frame 3 and lower bracing frame 7, and cover plate 10 is arranged on the upper surface of upper support frame 3, and one end of upper support frame 3 is hinged with the corresponding end of lower bracing frame 7, to realize the Unscrew of upper support frame 3, in working order under upper support frame 3 can be locked with lower bracing frame 7.Lower bracing frame 7 is fixed on outside cotton delivery pipe 5 sample tap on tube wall.Two bearing block 4-A with 4-B are separately positioned on two inner surfacies that lower bracing frame 7 is relative, are provided with bearing in two bearing block 4-A and 4-B, and the two ends of rotary shaft 8 are respectively arranged in two bearings.
Rotary shaft 8 is driven by drive mechanism 1, and drive mechanism 1 is fixed on cotton delivery pipe 5 outer wall by drive mechanism installing plate 2.The end of the output shaft of drive mechanism 1 is connected with one end of rotary shaft 8 by shaft coupling, in the present embodiment, drive mechanism 1 can use motorized motions equipment or the pneumatic actuation equipment with braking function, as there is the motor of braking function or there is the air motor of braking function, when using motor, may select and determine the motor with braking function that moment of torsion exports and representative value is 100N.m.
Being axially fixed the fixing end of sampling compression plate 6 in rotary shaft 8, in the present embodiment, the outer surface of rotary shaft 8 offers sampling compression plate vertically and fixes groove, and the fixing end of sampling compression plate 6 is fixed by screws in sampling compression plate and fixes in groove.Under the driving of drive mechanism 1, the movable end of sampling compression plate 6 can rotate in the range of internal 0 ° to 180 ° of cotton delivery pipe 5, and stops under any one angle in the range of 0 ° to 180 °.When the movable end of sampling compression plate 6 is positioned at the position of 0 °, parallel with the cover plate 10 and close cotton delivery pipe 5 charging aperture side of sampling compression plate 6, and sampling compression plate 6 is positioned at the lower section of detection module installing plate 9, the space between sampling compression plate 6 and detection module installing plate 9 is for placing the sample collected.When the movable end of sampling compression plate 6 is positioned at the position of 180 °, parallel with the cover plate 10 and close cotton delivery pipe 5 discharging opening side of sampling compression plate 6.
Sampling compression plate 6 can use the rectangular metal plate being provided with several through holes, and its big I is 20cm × 21cm, and material can be ferrum or other material, and preferred scheme is to use No. 45 steel of 5mm, and surface hardening processes.
This utility model is in use, control system first passes through drive mechanism 1 control sampling compression plate 6 and is in initial position, make parallel with the cover plate 10 and close cotton delivery pipe 5 discharging opening side of sampling compression plate 6, i.e. the movable end of sampling compression plate 6 is positioned at the position of 180 °;Then the movable end that control system controls sampling compression plate 6 by drive mechanism 1 again rotates, the movable end of sampling compression plate 6 is rotated near cotton delivery pipe 5 charging aperture side, making the angle between sampling compression plate 6 and detection module installing plate 9 between 30 ° to 60 °, optimal angle is 45 °.Now, in cotton delivery pipe 5, the Cotton Gossypii of flowing rests in the space between sampling compression plate 6 and detection module installing plate 9 due to the stop of sampling compression plate 6, it is achieved the sampling of Cotton Gossypii.After collecting a certain amount of Cotton Gossypii in space between sampling compression plate 6 and detection module installing plate 9, control system controls sampling compression plate 6 by drive mechanism 1 and continues to rotate near cotton delivery pipe 5 charging aperture side, when parallel with the cover plate 10 and close cotton delivery pipe 5 charging aperture side of sampling compression plate 6, and sampling compression plate 6 is when being positioned at the lower section of detection module installing plate 9, when i.e. the movable end of sampling compression plate 6 is positioned at the position of 0 °, the Cotton Gossypii of certain density will be formed in space between sampling compression plate 6 and detection module installing plate 9, Cotton Gossypii regain can be detected by detection module installing plate 9.Detecting after data to be tested are stable and terminate, the movable end that control system controls sampling compression plate 6 by drive mechanism 1 rotates near the side of cotton delivery pipe 5 discharging opening, until the movable end of sampling compression plate 6 is positioned at the position of 180 °.In rotation process, the Cotton Gossypii that sampling compression plate 6 is saved bit by bit departs under the effect of high velocity air and flowing Cotton Gossypii in the space between sampling compression plate 6 and detection module installing plate 9, reaches to discharge the purpose of cotton sample.When parallel with the cover plate 10 and close cotton delivery pipe 5 discharging opening side of sampling compression plate 6, the i.e. movable end of sampling compression plate 6 are positioned at the position of 180 °, sampling compression plate 6 returns to initial position, completes a measurement cycle.
This utility model may be provided on horizontal cotton delivery pipe, but is not limited on horizontal cotton delivery pipe using, it is possible to is installed on vertical pipe or tilted tube.Above-described embodiment is only the detailed description of the invention of the present invention; protection scope of the present invention is not limited thereto; any those familiar with the art in the technical scope that the invention discloses, the change that can readily occur in or replacement, all should contain within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claim is defined.
Claims (9)
1. mechanism is compressed in an online Cotton Gossypii sampling, it is characterized in that: include being arranged on the cover plate above cotton delivery pipe sample tap, cover plate lower surface is provided with detection module installing plate, cover plate parallel beneath is provided with rotary shaft, rotary shaft is driven by drive mechanism, rotary shaft axially the most perpendicular with Cotton Gossypii flow direction in cotton delivery pipe, being axially fixed the fixing end of sampling compression plate in rotary shaft, the movable end of sampling compression plate is driven by drive mechanism and rotates in the range of internal 0 ° to 180 ° of cotton delivery pipe;When the movable end of sampling compression plate is positioned at the position of 0 °, parallel with cover plate and the close cotton delivery pipe charging aperture side of sampling compression plate, and sampling compression plate is positioned at the lower section of detection module installing plate, when the movable end of sampling compression plate is positioned at the position of 180 °, parallel with cover plate and the close cotton delivery pipe discharging opening side of sampling compression plate.
Mechanism is compressed in online Cotton Gossypii the most according to claim 1 sampling, it is characterized in that: outside cotton delivery pipe sample tap, on tube wall, be provided with bracing frame, cover plate is arranged on bracing frame upper surface, two inner surfacies that bracing frame is relative are respectively arranged with bearing block, being provided with bearing in two bearing blocks, the two ends of rotary shaft are respectively arranged in two bearings.
Mechanism is compressed in online Cotton Gossypii the most according to claim 2 sampling, it is characterized in that: bracing frame is divided into upper support frame and lower bracing frame, cover plate is arranged on the upper surface of upper support frame, bearing block is arranged on the inner surface of lower bracing frame, lower bracing frame is arranged on outside cotton delivery pipe sample tap on tube wall, and one end of upper support frame is hinged with the corresponding end of lower bracing frame.
Mechanism is compressed in online Cotton Gossypii the most according to claim 1 sampling, it is characterised in that: the end of the output shaft of drive mechanism is connected with one end of rotary shaft by shaft coupling.
Mechanism is compressed in online Cotton Gossypii the most according to claim 1 sampling, it is characterised in that: drive mechanism uses motorized motions equipment or the pneumatic actuation equipment with braking function.
Mechanism is compressed in online Cotton Gossypii the most according to claim 1 sampling, it is characterised in that: drive mechanism is fixed on cotton delivery pipe outer wall by drive mechanism installing plate.
Online Cotton Gossypii the most according to claim 1 sampling compression mechanism, it is characterised in that: the outer surface of rotary shaft offers sampling compression plate vertically and fixes groove, and the fixing end of sampling compression plate is fixed by screws in sampling compression plate and fixes in groove.
Mechanism is compressed in online Cotton Gossypii the most according to claim 1 sampling, it is characterised in that: sampling compression plate uses the metallic plate being provided with several through holes.
Mechanism is compressed in online Cotton Gossypii the most according to claim 8 sampling, it is characterised in that: sampling compression plate is rectangular slab.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620011241.0U CN205449608U (en) | 2016-01-07 | 2016-01-07 | Online cotton sample compressing mechanism |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620011241.0U CN205449608U (en) | 2016-01-07 | 2016-01-07 | Online cotton sample compressing mechanism |
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CN205449608U true CN205449608U (en) | 2016-08-10 |
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CN201620011241.0U Expired - Fee Related CN205449608U (en) | 2016-01-07 | 2016-01-07 | Online cotton sample compressing mechanism |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106596552A (en) * | 2016-12-21 | 2017-04-26 | 济南大学 | Double-station machine picked cotton processing process image information online acquisition device |
CN113370571A (en) * | 2021-07-06 | 2021-09-10 | 中国科学技术大学 | Cotton fiber shape compressor |
-
2016
- 2016-01-07 CN CN201620011241.0U patent/CN205449608U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106596552A (en) * | 2016-12-21 | 2017-04-26 | 济南大学 | Double-station machine picked cotton processing process image information online acquisition device |
CN106596552B (en) * | 2016-12-21 | 2023-12-08 | 济南大学 | Double-station type on-line acquisition device for image information in cotton picking processing process |
CN113370571A (en) * | 2021-07-06 | 2021-09-10 | 中国科学技术大学 | Cotton fiber shape compressor |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160810 |
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CF01 | Termination of patent right due to non-payment of annual fee |