CN205447246U - Single hop formula rubber membrane canned type gas chamber - Google Patents
Single hop formula rubber membrane canned type gas chamber Download PDFInfo
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- CN205447246U CN205447246U CN201620271183.5U CN201620271183U CN205447246U CN 205447246 U CN205447246 U CN 205447246U CN 201620271183 U CN201620271183 U CN 201620271183U CN 205447246 U CN205447246 U CN 205447246U
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Abstract
本实用新型公开一种单段式橡胶膜密封型煤气柜,主要针对现有技术下的单段式橡胶膜密封型煤气柜的柜底板容易被腐蚀的问题,提出了一种单段式橡胶膜密封型煤气柜,包括柜体、柜底板、活塞以及设置在柜体和活塞之间的密封机构;所述柜体包括柜顶和侧壁,其中,所述柜底板为平面底板,所述平面底板的上表面覆盖有保护水层。本实用新型柜底板上表面设置的水层可以稀释柜内析出的煤气冷凝水,降低腐蚀物质的浓度,同时又可以将柜底板和高温度、含氧的煤气阻隔开来,从而可以大大改善柜底板的腐蚀状况。
The utility model discloses a single-segment rubber membrane-sealed gas cabinet, which mainly aims at the problem that the bottom plate of the single-segment rubber-membrane-sealed gas cabinet in the prior art is easily corroded, and proposes a single-segment rubber membrane A sealed gas cabinet includes a cabinet body, a cabinet bottom plate, a piston, and a sealing mechanism arranged between the cabinet body and the piston; the cabinet body includes a cabinet top and side walls, wherein the cabinet bottom plate is a plane bottom plate, and the plane The upper surface of the bottom plate is covered with a protective water layer. The water layer arranged on the upper surface of the cabinet bottom plate of the utility model can dilute the gas condensed water precipitated in the cabinet, reduce the concentration of corrosive substances, and at the same time can isolate the cabinet bottom plate from high-temperature and oxygen-containing gas, thereby greatly improving the efficiency of the cabinet. Corrosion condition of the floor.
Description
技术领域technical field
本实用新型涉及一种单段式橡胶膜密封型煤气柜。The utility model relates to a single-section rubber membrane sealing type gas cabinet.
背景技术Background technique
国内钢铁冶金行业,单段式橡胶膜密封型煤气柜主要用于储存高炉煤气或转炉煤气,由于其有着制作简单、操作方便、活塞运行快等因素越来越受到广大用户的欢迎。现有技术中,单段式橡胶膜密封型煤气柜的柜底采用圆拱形,目的是利于冷凝水和灰尘的排出,但随着高炉煤气和转炉煤气回收越来越多的采用干法除尘,进入煤气柜的煤气含尘量少、温度高、腐蚀物质增多。煤气柜内不断析出的煤气冷凝水沿着圆拱形的柜底板上表面向侧板处流淌,煤气冷凝水中的腐蚀物质浓度高,不断的冲刷腐蚀柜底板,同时煤气的高温度和含氧又起到催化腐蚀的作用。柜底板会很快因腐蚀而产生漏点,泄露煤气,危及安全生产,而柜底板的漏点位置很难查找,检修的难度大。In the domestic iron and steel metallurgy industry, single-stage rubber-membrane-sealed gas holders are mainly used to store blast furnace gas or converter gas. Because of their simple production, convenient operation, and fast piston operation, they are more and more popular among users. In the prior art, the bottom of the single-stage rubber-membrane-sealed gas cabinet adopts a round arch, which is intended to facilitate the discharge of condensed water and dust. However, with the recovery of blast furnace gas and converter gas, more and more dry dust removal is used. , The gas entering the gas holder has less dust, high temperature and increased corrosive substances. The gas condensed water that is continuously precipitated in the gas cabinet flows along the upper surface of the arched cabinet bottom plate to the side plate. The concentration of corrosive substances in the gas condensed water is high, and the bottom plate of the gas cabinet is continuously washed and corroded. At the same time, the high temperature and oxygen content of the gas act as a catalyst for corrosion. The bottom plate of the cabinet will soon produce leaks due to corrosion, leaking gas, and endangering safe production. However, it is difficult to find the location of the leaks on the bottom plate of the cabinet, and it is difficult to overhaul.
实用新型内容Utility model content
针对上述问题,本实用新型提供一种防止冷凝水腐蚀底板的单段式橡胶膜密封型煤气柜。In view of the above problems, the utility model provides a single-stage rubber membrane-sealed gas holder which prevents condensed water from corroding the bottom plate.
为达到上述目的,本实用新型单段式橡胶膜密封型煤气柜,包括柜体、柜底板、活塞以及设置在柜体和活塞之间的密封机构;所述柜底板为平面底板,所述平面底板的上表面覆盖有保护水层。In order to achieve the above purpose, the utility model single-stage rubber membrane sealed gas cabinet includes a cabinet body, a cabinet bottom plate, a piston and a sealing mechanism arranged between the cabinet body and the piston; the cabinet bottom plate is a plane bottom plate, and the plane The upper surface of the bottom plate is covered with a protective water layer.
进一步地,所述柜体的下部设置有柜底排水装置。Further, the bottom of the cabinet is provided with a bottom drainage device.
进一步地,所述柜底排水装置包括集水管和与集水管连接的U形水封管。Further, the drainage device at the bottom of the cabinet includes a water collecting pipe and a U-shaped water seal pipe connected with the water collecting pipe.
进一步地,所述U形水封管道设置有加水口和2个阀门。Further, the U-shaped water-sealed pipeline is provided with a water inlet and two valves.
进一步地,所述U形水封管的与集水管连接的一端管口设置有液位调节帽。Further, the nozzle at one end of the U-shaped water-sealed pipe connected to the water collection pipe is provided with a liquid level adjustment cap.
进一步地,所述U形水封管道的最低点处设置有排污口。Further, a sewage outlet is provided at the lowest point of the U-shaped water-sealed pipe.
进一步地,所述集水管远离柜体的一端设置有检修泄水口,所述检修泄水口包括与所述集水管连接的法兰和与所述法兰连接的法兰盖,所述集水管的管口的管底与所述柜底板的上表面平齐。Further, the end of the water collecting pipe away from the cabinet body is provided with an inspection drain, and the inspection water outlet includes a flange connected to the water collecting pipe and a flange cover connected to the flange, and the water collecting pipe The pipe bottom of the nozzle is flush with the upper surface of the cabinet bottom plate.
本实用新型单段式橡胶膜密封型煤气柜采用平底形的柜底板,与圆拱形柜底板相比,既可以减少柜底板的钢材耗量和气柜基础的工程量,又便于柜底板的铺设焊接和气柜基础施工,从而降低了投资费用,缩短了建造工期。柜底板上表面设置的水层可以稀释柜内析出的煤气冷凝水,降低腐蚀物质的浓度,同时又可以将柜底板和高温度、含氧的煤气阻隔开来,从而可以大大改善柜底板的腐蚀状况。The single-section rubber membrane sealed gas cabinet of the utility model adopts a flat-bottomed cabinet bottom plate, which can reduce the steel consumption of the cabinet bottom plate and the engineering quantity of the gas cabinet foundation as compared with the round arched cabinet bottom plate, and facilitate the laying of the cabinet bottom plate Welding and gas tank foundation construction, thereby reducing investment costs and shortening the construction period. The water layer on the upper surface of the cabinet bottom plate can dilute the gas condensed water precipitated in the cabinet and reduce the concentration of corrosive substances. At the same time, it can isolate the cabinet bottom plate from high temperature and oxygen-containing gas, thereby greatly improving the corrosion of the cabinet bottom plate. situation.
附图说明Description of drawings
图1为现有技术单段式橡胶膜密封型煤气柜的外形结构剖面示意图;Fig. 1 is the schematic cross-sectional view of the shape and structure of the prior art single-section rubber membrane-sealed gas holder;
图2为本实用新型单段式橡胶膜密封型煤气柜的外形结构剖面示意图;Fig. 2 is a schematic cross-sectional view of the shape and structure of a single-section rubber membrane-sealed gas holder of the present invention;
图3为本实用新型实施例所述的单段式橡胶膜密封型煤气柜的柜底排水装置示意图。Fig. 3 is a schematic diagram of the drainage device at the bottom of the single-stage rubber membrane-sealed gas cabinet according to the embodiment of the utility model.
具体实施方式detailed description
下面结合说明书附图对本实用新型做进一步的描述。Below in conjunction with accompanying drawing, the utility model is described further.
实施例1Example 1
如图1所示,现有的单段式橡胶膜密封型煤气柜包括柜顶11、侧壁12、柜底板21、活塞13、密封机构14、活塞调平装置15及煤气自动放散管16,而柜底板21柜底采用圆拱形,目的是利于冷凝水和灰尘的排出,但随着高炉煤气和转炉煤气回收越来越多的采用干法除尘,进入煤气柜的煤气含尘量少、温度高、腐蚀物质增多。煤气柜内不断析出的煤气冷凝水沿着圆拱形的柜底板上表面向侧板处流淌,煤气冷凝水中的腐蚀物质浓度高,不断的冲刷腐蚀柜底板,同时煤气的高温度和含氧又起到催化腐蚀的作用。柜底板会很快因腐蚀而产生漏点,泄露煤气,危及安全生产,而柜底板的漏点位置很难查找,检修的难度大。As shown in Figure 1, the existing single-stage rubber membrane sealed gas cabinet includes a cabinet top 11, a side wall 12, a cabinet bottom plate 21, a piston 13, a sealing mechanism 14, a piston leveling device 15 and an automatic gas release pipe 16, The bottom of the cabinet 21 adopts a round arch, the purpose of which is to facilitate the discharge of condensed water and dust. However, with the recovery of blast furnace gas and converter gas, more and more dry dust removal is used, and the gas entering the gas cabinet has less dust and less dust. The temperature is high and the corrosive substances increase. The gas condensed water that is continuously precipitated in the gas cabinet flows along the upper surface of the arched cabinet bottom plate to the side plate. The concentration of corrosive substances in the gas condensed water is high, and the bottom plate of the gas cabinet is continuously washed and corroded. At the same time, the high temperature and oxygen content of the gas act as a catalyst for corrosion. The bottom plate of the cabinet will soon produce leaks due to corrosion, leaking gas, and endangering safe production. However, it is difficult to find the location of the leaks on the bottom plate of the cabinet, and it is difficult to overhaul.
如图2所示,本实施例的单段式橡胶膜密封型煤气柜包括柜体、柜底板21以及设置在柜体、活塞13之间的密封机构14、活塞调平装置15、煤气自动放散管16;所述柜体包括柜顶11和侧壁12;其中,所述柜底板21为平面底板,所述平面底板的上表面覆盖有保护水层22。As shown in Figure 2, the single-stage rubber-membrane-sealed gas cabinet of this embodiment includes a cabinet body, a cabinet bottom plate 21, a sealing mechanism 14 arranged between the cabinet body and the piston 13, a piston leveling device 15, and an automatic gas release mechanism. pipe 16; the cabinet body includes a cabinet top 11 and side walls 12; wherein, the cabinet bottom plate 21 is a plane bottom plate, and the upper surface of the plane bottom plate is covered with a protective water layer 22.
本实施例单段式橡胶膜密封型煤气柜采用平底形的柜底板21,与圆拱形柜底板21相比,既可以减少柜底板21的钢材耗量和气柜基础的工程量,又便于柜底板21的铺设焊接和气柜基础施工,从而降低了投资费用,缩短了建造工期。柜底板21上表面设置的水层22可以稀释柜内析出的煤气冷凝水,降低腐蚀物质的浓度,同时又可以将柜底板21和高温度、含氧的煤气阻隔开来,从而可以大大改善柜底板21的腐蚀状况。In this embodiment, the single-stage rubber-membrane-sealed gas cabinet adopts a flat-bottomed cabinet bottom plate 21, which can reduce the steel consumption of the cabinet bottom plate 21 and the engineering quantity of the gas cabinet foundation compared with the round-arched cabinet bottom plate 21, and facilitate the operation of the cabinet The laying and welding of the bottom plate 21 and the foundation construction of the gas tank reduce the investment cost and shorten the construction period. The water layer 22 provided on the upper surface of the cabinet bottom plate 21 can dilute the gas condensed water precipitated in the cabinet, reduce the concentration of corrosive substances, and at the same time isolate the cabinet bottom plate 21 from high-temperature, oxygen-containing gas, thereby greatly improving the efficiency of the cabinet. The corrosion condition of the bottom plate 21.
实施例2Example 2
在上述实施例的基础上,本实施例的单段式橡胶膜密封型煤气柜的柜体下部设置有若干个柜底排水装置。所述柜底排水装置包括集水管31和与集水管31连接的U形水封管32。On the basis of the above-mentioned embodiments, the lower part of the cabinet body of the single-stage rubber-membrane-sealed gas cabinet of this embodiment is provided with several drainage devices at the bottom of the cabinet. The drainage device at the bottom of the cabinet includes a water collecting pipe 31 and a U-shaped water seal pipe 32 connected with the water collecting pipe 31 .
煤气柜运行时,随着柜内煤气冷凝水不断混入水层22,水层22的过剩水量通过集水管31进入U形水封管32,然后排入集水坑。U形水封管32能够实现自动在线排水。During the operation of the gas holder, along with the gas condensed water in the cabinet constantly mixing into the water layer 22, the excess water of the water layer 22 enters the U-shaped water seal pipe 32 through the water collecting pipe 31, and then enters the sump. The U-shaped water seal pipe 32 can realize automatic online drainage.
实施例3Example 3
在实施例2的基础上,所述U形水封管32设置有加水口36和2个阀门37。On the basis of Example 2, the U-shaped water seal pipe 32 is provided with a water inlet 36 and two valves 37 .
煤气柜运行时,随着柜内煤气冷凝水不断混入水层22,会导致保护水层22内的腐蚀物浓度不断升高,通过U形水封管32的加水口36加水并操作U形水封管32的阀门37,可以在线对水层22进行换水,从而将腐蚀物质的浓度控制在不会对柜底造成破坏的范围。When the gas cabinet is running, as the gas condensed water in the cabinet is continuously mixed into the water layer 22, the concentration of corrosive substances in the protective water layer 22 will continue to increase, and water is added through the water inlet 36 of the U-shaped water seal pipe 32 and the U-shaped water is operated. The valve 37 of the sealing pipe 32 can change the water layer 22 online, so that the concentration of the corrosive substance can be controlled in a range that will not cause damage to the bottom of the cabinet.
实施例4Example 4
在实施例2的基础上,所述U形水封管32的与集水管31连接的一端管口设置有液位调节帽34。On the basis of Embodiment 2, the nozzle of one end of the U-shaped water seal pipe 32 connected to the water collecting pipe 31 is provided with a liquid level adjusting cap 34 .
液位调节帽34能够控制保护水层22的深度,当保护水层22的深度超过液位调节帽34的高度时,才会通过溢流的方式通过液位调节帽34,进入U形水封管32。因此,调节液位调节帽34的高度,就能够控制保护水层22的深度。The liquid level adjustment cap 34 can control the depth of the protective water layer 22. When the depth of the protective water layer 22 exceeds the height of the liquid level adjustment cap 34, it will pass through the liquid level adjustment cap 34 by way of overflow and enter the U-shaped water seal. Tube 32. Therefore, the depth of the protective water layer 22 can be controlled by adjusting the height of the liquid level adjustment cap 34 .
实施例5Example 5
在实施例2的基础上,所述U形水封管32道的最低点处设置有排污口33。On the basis of Example 2, the lowest point of the U-shaped water-sealed pipe 32 is provided with a sewage outlet 33 .
本实施例在U形水封管32的最低点设置排污口33,当U形水封管32道内有杂物沉积时,可以通过排污口33进行排污,能够防止U形水封管32的堵塞。In this embodiment, a sewage outlet 33 is provided at the lowest point of the U-shaped water-sealed pipe 32. When there is debris deposited in the U-shaped water-sealed pipe 32, the sewage can be discharged through the sewage outlet 33, which can prevent the blockage of the U-shaped water-sealed pipe 32. .
实施例6Example 6
在上述实施例的基础上,所述集水管远离柜体的一端设置有检修泄水口35,所述检修泄水口35包括与所述集水管31连接的法兰和与所述法兰连接的法兰盖,所述集水管31的管底与所述柜底板21的上表面平齐。On the basis of the above embodiments, the end of the water collecting pipe away from the cabinet is provided with an inspection drain 35, and the inspection water outlet 35 includes a flange connected to the water collecting pipe 31 and a flange connected to the flange. As for the blue cover, the bottom of the water collecting pipe 31 is flush with the upper surface of the bottom plate 21 of the cabinet.
本实施例将集水管31口的管底与所述柜底板21的上表面平齐,并且在集水管31上设置检修泄水口35,从而,能够在需要检修时,将保护水层22的所有水都通过检修泄水口35泻出,方便检修。In this embodiment, the pipe bottom of the water collecting pipe 31 is flush with the upper surface of the cabinet bottom plate 21, and the maintenance drain 35 is set on the water collecting pipe 31, so that all parts of the water layer 22 can be protected when maintenance is required. Water all spills out through the overhaul drain port 35, which is convenient for overhaul.
以上,仅为本实用新型的较佳实施例,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求所界定的保护范围为准。The above are only preferred embodiments of the present utility model, but the scope of protection of the present utility model is not limited thereto. Any skilled person familiar with the art within the technical scope disclosed by the utility model can easily think of changes or Replacement should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be determined by the protection scope defined in the claims.
Claims (7)
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| CN201620271183.5U CN205447246U (en) | 2016-03-31 | 2016-03-31 | Single hop formula rubber membrane canned type gas chamber |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118775737A (en) * | 2024-07-04 | 2024-10-15 | 宁波钢铁有限公司 | A method for handling leakage of a supporting sleeve of a gas cabinet and a gas cabinet |
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2016
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118775737A (en) * | 2024-07-04 | 2024-10-15 | 宁波钢铁有限公司 | A method for handling leakage of a supporting sleeve of a gas cabinet and a gas cabinet |
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Granted publication date: 20160810 |