CN205446226U - Novel intelligence does not have low noise of impact electro -mechanical -hydraulic integral hydraulic system - Google Patents
Novel intelligence does not have low noise of impact electro -mechanical -hydraulic integral hydraulic system Download PDFInfo
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- CN205446226U CN205446226U CN201620218633.4U CN201620218633U CN205446226U CN 205446226 U CN205446226 U CN 205446226U CN 201620218633 U CN201620218633 U CN 201620218633U CN 205446226 U CN205446226 U CN 205446226U
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- 230000008878 coupling Effects 0.000 claims abstract description 9
- 238000010168 coupling process Methods 0.000 claims abstract description 9
- 238000005859 coupling reaction Methods 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims abstract description 8
- 239000012530 fluid Substances 0.000 claims description 61
- 239000002828 fuel tank Substances 0.000 claims description 26
- 230000010354 integration Effects 0.000 claims description 15
- 238000010521 absorption reaction Methods 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 abstract 2
- 239000003921 oil Substances 0.000 description 76
- 239000010720 hydraulic oil Substances 0.000 description 16
- 230000005611 electricity Effects 0.000 description 6
- 239000010813 municipal solid waste Substances 0.000 description 6
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000035939 shock Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model provides a novel intelligence does not have low noise of impact electro -mechanical -hydraulic integral hydraulic system, include: power pack, execution unit and auxiliary unit, power pack, execution unit and auxiliary unit are established ties in proper order and are formed sealed return circuit. Be provided with the overflow valve between the oil inlet of power pack oil -out and auxiliary unit, be provided with pressure sensor between power pack's oil -out and execution unit's the oil inlet. Power pack includes: motor, shaft coupling and oil pump, execution unit includes: check valve, first solenoid valve, second solenoid valve and push away the shovel hydro -cylinder, the auxiliary unit includes: the oil tank, inhale oil filter, return oil filter, level gauge, air cleaner, liquid level relay and forced air cooler. The utility model provides a hydraulic system is when the operation, and whole hydraulic system noise is low, the impact is not had in the hydro -cylinder switching -over and the hydrovalve can not block the valve, makes near on -the -spot resident of operation and operating personnel avoid noise pollution in the time of the normal even running of assurance equipment.
Description
Technical field
This utility model relates to machinery hydraulic system field, and particularly a kind of novel intelligent is without impact low noise mechanical-electrical-hydraulic integration hydraulic system.
Background technology
At present, solve city and residents in rural community and the transportation problem of waste from a factory, be usually and rubbish is transported after overcompression again, can greatly save cost of transportation, improve efficiency.Existing Mobile garbage compression box on market, when operation, produce noise, neighbouring resident is made to suffer serious noise pollution, simultaneously, the situations such as it is big that existing Mobile garbage compression box there is also oil cylinder reversing impact, hydraulic valve piece card valve, while having a strong impact on working performance, equipment life is protected.
Summary of the invention
This utility model is contemplated to solve the problem that above-mentioned prior art exists, and a kind of novel intelligent provided is without impact low noise mechanical-electrical-hydraulic integration hydraulic system.
This utility model can be achieved through the following technical solutions:
A kind of novel intelligent is without impact low noise mechanical-electrical-hydraulic integration hydraulic system, including: power unit, performance element and auxiliary unit, described power unit, described performance element and described auxiliary unit are sequentially connected in series formation sealed circuit, it is provided with overflow valve between described power unit oil-out and described auxiliary unit oil-in, being provided with pressure transducer between described power unit oil-out and described performance element oil-in, described overflow valve is connected with described pressure sensor communication.
Further, described performance element includes: shoveling oil cylinder, check valve, first electromagnetic valve and the second electromagnetic valve, the oil-in of described check valve connects with the oil-out of described power unit, the oil-out of described check valve connects with the P hydraulic fluid port of described first electromagnetic valve, the T hydraulic fluid port of described first electromagnetic valve connects with the oil-in of described auxiliary unit, the B hydraulic fluid port of described first electromagnetic valve connects with the P hydraulic fluid port of described second electromagnetic valve, the T hydraulic fluid port of described second electromagnetic valve connects with the oil-in of described auxiliary unit, its A hydraulic fluid port of described second electromagnetic valve connects with the rod chamber of described shoveling oil cylinder, the B hydraulic fluid port of described second electromagnetic valve connects with the rodless cavity of described shoveling oil cylinder.
Further, described check valve uses screw thread inserting type.
Further, described first electromagnetic valve and described second electromagnetic valve all use three-position four-way valve.
Further, described power unit includes: motor, shaft coupling and oil pump, and described motor is connected with described oil pump by described shaft coupling, and the oil-out of described oil pump is connected with the oil-in of described performance element.
Further, described auxiliary unit includes: fuel tank, oil absorption filter, return filter, liquidometer, air filter, liquid level relay and forced air cooler, described liquidometer, described air filter and described liquid level relay are arranged on described fuel tank, described fuel tank is connected with the oil-in of described power unit by described oil absorption filter, and the oil-out of described power unit passes sequentially through described forced air cooler and connects with the oil-in of described return filter with described fuel tank.
Further, described overflow valve uses screw thread inserting type.
When a kind of novel intelligent that this utility model provides has the advantage that the hydraulic system provided by this utility model carries out operation without impact low noise mechanical-electrical-hydraulic integration hydraulic system compared to prior art, whole hydraulic system noise is low, oil cylinder commutation will not card valve without impact and hydraulic valve, resident and operator near operation field are made also to be greatly enhanced from noise pollution, the life-span of equipment while the normal even running of guarantee equipment.
Accompanying drawing explanation
A kind of novel intelligent that Fig. 1 provides for this utility model is without impacting the hydraulic schematic diagram of low noise mechanical-electrical-hydraulic integration hydraulic system；
In figure: 1, fuel tank；2, oil-suction oil filter；3, liquidometer；4, return oil filter；5, air filter；6, liquid level relay；7, forced air cooler；8, motor；9, shaft coupling；10, oil pump；11, shoveling oil cylinder；12, overflow valve；13, check valve；14, pressure transducer；15, the first electromagnetic valve；16, the second electromagnetic valve.
Detailed description of the invention
With specific embodiment, the present invention is described in further details below in conjunction with the accompanying drawings:
As shown in Figure 1, this utility model provides a kind of novel intelligent without impact low noise mechanical-electrical-hydraulic integration hydraulic system, including: power unit, performance element and auxiliary unit, power unit, performance element and auxiliary unit are sequentially connected in series formation sealed circuit, overflow valve 12 it is provided with between power unit oil-out and auxiliary unit oil-in, being provided with pressure transducer 14 between power unit oil-out and performance element oil-in, overflow valve 12 communicates to connect with pressure transducer 14.
Performance element includes: shoveling oil cylinder 11, check valve 13, first electromagnetic valve 15 and the second electromagnetic valve 16, the oil-in of check valve 13 connects with the oil-out of power unit, the oil-out of check valve 13 and the P hydraulic fluid port connection of the first electromagnetic valve 15, the T hydraulic fluid port of the first electromagnetic valve 15 connects with the oil-in of auxiliary unit, the B hydraulic fluid port of the first electromagnetic valve 15 and the P hydraulic fluid port connection of the second electromagnetic valve 16, the T hydraulic fluid port of the second electromagnetic valve 16 connects with the oil-in of described auxiliary unit, the A hydraulic fluid port of the second electromagnetic valve 16 connects with the rod chamber of shoveling oil cylinder 11, the B hydraulic fluid port of the second electromagnetic valve 16 connects with the rodless cavity of shoveling oil cylinder 11.
In a preferred embodiment, check valve 13 uses screw thread inserting type.
In a preferred embodiment, the first electromagnetic valve 15 and the second electromagnetic valve 16 all use three-position four-way valve.
In a preferred embodiment, power unit includes: motor 8, shaft coupling 9 and oil pump 10, and motor 8 is connected with oil pump 10 by shaft coupling 9, and the oil-out of oil pump 10 is connected with the oil-in of performance element.
In a preferred embodiment, auxiliary unit includes: fuel tank 1, oil absorption filter 2, return filter 4, liquidometer 3, air filter 5, liquid level relay 6 and forced air cooler 7, liquidometer 3, air filter 5 and liquid level relay 6 are arranged on fuel tank 1, fuel tank 1 is connected with the oil-in of power unit by oil absorption filter 2, and the oil-out of power unit passes sequentially through forced air cooler 7 and connects with the oil-in of return filter 4 with fuel tank 1.
In a preferred embodiment, overflow valve 12 uses screw thread inserting type.
In a preferred embodiment, when each valve member connects, all can use high-pressure oil pipe, can conveniently arrange and adjust valve element position, save installing space.
In a preferred embodiment, a whole set of hydraulic system is provided with electric-control system, stores hydraulic control program, can realize automated job, meanwhile, hydraulic control program can be carried out PLC programming.
A kind of novel intelligent that this utility model provides is as follows without impact low noise mechanical-electrical-hydraulic integration hydraulic system specific works principle:
First motor 8 is energized, by shaft coupling 9, rotating speed and moment of torsion are passed to oil pump 10, oil pump 10 rotates under the driving of motor 8, oil pump 10 is from fuel tank 1 oil suction, the oil sucked is by oil-suction oil filter 2 suction pump body, discharged by the oil-out of oil pump 10, fluid enters in valve plate by the flexible pipe that oil pump 10 is connected with valve plate, the first electromagnetic valve 15 is arrived again by check valve 13, when coil DT1 and DT2 of the first electromagnetic valve 15 must not be in the case of electricity, the hydraulic oil middle position (the first electromagnetic valve 15 P hydraulic fluid port when middle position by the first electromagnetic valve 15, B hydraulic fluid port and T hydraulic fluid port communicate) return to fuel tank 1, so can realize the non-loaded startup of motor 8.nullWhen the first electromagnetic valve 15 coil DT2 obtains electric，Then hydraulic oil can arrive P hydraulic fluid port (the second electromagnetic valve 16 P hydraulic fluid port when middle position of the second electromagnetic valve 16，A hydraulic fluid port and B hydraulic fluid port communicate)，The A hydraulic fluid port of the second electromagnetic valve 16 is connected with the rod chamber of shoveling oil cylinder 11 by high-pressure hose，Its B hydraulic fluid port is connected with the rodless cavity of shoveling oil cylinder 11 by high-pressure hose，So hydraulic oil can arrive rod chamber and the rodless cavity of shoveling oil cylinder 11，Rod chamber and rodless cavity pressure now are equal，But the active area of rodless cavity is more than the area of rod chamber，F (power)=PxS (pressure x area) is calculated according to formula，So the power of rodless cavity output is more than the power of rod chamber output，The piston of shoveling oil cylinder 11 can move towards rod chamber direction，The hydraulic oil of the P hydraulic fluid port of the second electromagnetic valve 16 can be entered the rodless cavity of shoveling oil cylinder 11 by B hydraulic fluid port，The hydraulic oil of shoveling oil cylinder 11 rodless cavity can return to the A hydraulic fluid port of the second electromagnetic valve 16，Owing to the A hydraulic fluid port of the second electromagnetic valve 16 and P hydraulic fluid port and B hydraulic fluid port communicate，So the hydraulic oil that rod chamber returns can enter into the rodless cavity of shoveling oil cylinder 11 equally，Two plume amounts are thus had to enter into the rodless cavity of shoveling oil cylinder 11，The piston movement speed of oil cylinder can be accelerated thus realize differential moving ahead，Complete shoveling oil cylinder 11 promotes work soon.Speed that the oil cylinder moved with this speed stretches out and power output is less, this is also required by operating mode.Load is touched when shoveling oil cylinder 11 travels forward, the pressure of now oil pump 10 output is rising, when pressure rises to 16MPa, pressure transducer 14 detects the pressure of 16MPa, electric control system sends signal, the coil DT4 making the second electromagnetic valve 16 obtains electric, the P hydraulic fluid port and the B hydraulic fluid port that thus make the second electromagnetic valve 16 communicate, A hydraulic fluid port and T hydraulic fluid port communicate, the hydraulic oil of oil pump 9 output enters the rodless cavity of shoveling oil cylinder 11, and the hydraulic oil of rod chamber then leads to the A hydraulic fluid port of the second electromagnetic valve 16 and returns to fuel tank 1 to T hydraulic fluid port through forced air cooler 7 and return oil filter 4.The piston of shoveling oil cylinder 11 moves forward and is compressed rubbish.Rubbish is slowly compacted, and pressure is also raising.nullWhen pressure reaches 19MPa，Pressure transducer 14 detects the pressure of 19MPa，Electric control system sends signal，(the coil DT2 maintaining the first electromagnetic valve 15 obtains electric and the second electromagnetic valve 16 coil DT4 and obtains electricity condition to allow shoveling oil cylinder 11 enter pressurize，System is in maximum pressure state)，Now only have pressure can pass to the rodless cavity of shoveling oil cylinder 11，And hydraulic oil can not flow to the rodless cavity of shoveling oil cylinder 11，The hydraulic oil of oil pump 10 output returns to fuel tank 1 by opening the spool of overflow valve 12，After pressurize 5 seconds，Allow the coil DT2 dead electricity of the first electromagnetic valve 15，First electromagnetic valve 15 spool returns to middle position (now P hydraulic fluid port，B hydraulic fluid port and T hydraulic fluid port are to communicate)，The hydraulic oil of oil pump 10 output returns to fuel tank 1，The P hydraulic fluid port of the second electromagnetic valve 16 connects the T hydraulic fluid port of the first electromagnetic valve 15 and communicates with fuel tank 1，The rodless cavity of shoveling oil cylinder 11 leads to the P hydraulic fluid port of the second electromagnetic valve 16，So the rodless cavity of shoveling oil cylinder 11 leads to fuel tank 1，The hydraulic oil compressed of rodless cavity returns to fuel tank 1，The pressure of the rodless cavity of shoveling oil cylinder 11 declines，In the time of 0.8 second, the pressure of the rodless cavity of shoveling oil cylinder 11 will be almost zero，Make the coil DT4 dead electricity of the second electromagnetic valve 16 again.So shoveling oil cylinder 11 shoveling action completes.So first pressure release commutates again, and shoveling oil cylinder 11 would not produce compression shock, and no pressure impact would not have noise.
Next the piston of shoveling oil cylinder 11 to return, allow the first electromagnetic valve 15 coil DT2 and the second electromagnetic valve 16 coil DT3 simultaneously electric, the hydraulic oil of now oil pump 10 output enters the rod chamber of shoveling oil cylinder 11 to the P hydraulic fluid port of the second electromagnetic valve 16 to A hydraulic fluid port, the flexible pipe through being connected through the P hydraulic fluid port of the first electromagnetic valve 15 again to B hydraulic fluid port.The hydraulic oil of the shoveling oil cylinder 11 rodless cavity flexible pipe through being connected enters the B hydraulic fluid port of the second electromagnetic valve 16 to T hydraulic fluid port, then returns to fuel tank 1 through forced air cooler 7 and return oil filter 4.When the piston of shoveling oil cylinder 11 falls back on rearmost position, system pressure continues to raise.nullWhen system pressure is increased to 15MPa，Pressure transducer 14 detects the pressure of 15MPa，Electric control system sends signal，Allow the coil DT2 elder generation dead electricity of the first electromagnetic valve 15，First electromagnetic valve 15 spool returns to middle position (now P hydraulic fluid port，B hydraulic fluid port and T hydraulic fluid port are to communicate)，The hydraulic oil of oil pump 10 output returns to fuel tank 1，The P hydraulic fluid port of the second electromagnetic valve 16 connects the T hydraulic fluid port of the first electromagnetic valve 15 and connects with fuel tank 1，The rod chamber of shoveling oil cylinder 11 leads to the P hydraulic fluid port of the second electromagnetic valve 16，So the rod chamber of shoveling oil cylinder 11 leads to fuel tank 1，The hydraulic oil compressed of rod chamber returns to fuel tank 1，The pressure of the rod chamber of shoveling oil cylinder 11 declines，In the time of 0.5 second, the pressure of the rod chamber of shoveling oil cylinder 11 will be almost zero，Make the coil DT4 dead electricity of the second electromagnetic valve 16 again.So shoveling oil cylinder 11 return action completes.So first pressure release commutates again, and shoveling oil cylinder 11 would not produce compression shock, and no pressure impact would not have noise.
The most whole shoveling oil cylinder 11 just completes the circulation of an action, the most just completes the compression of a rubbish.
Two functions of the first electromagnetic valve 15:
1, the non-loaded startup of motor can be realized；
2, advancing and the pressure release retreated of shoveling oil cylinder can be realized.
Two functions of the second electromagnetic valve 16:
1, the differential of shoveling oil cylinder can be realized to push away soon；
2, advance and the retrogressing of shoveling oil cylinder can be realized.
The above; it is only preferred embodiment of the present utility model; not in order to limit this utility model, every any trickle amendment, equivalent and improvement made above example according to technical spirit of the present utility model, within should be included in the protection domain of technical solutions of the utility model.
Claims (7)
1. a novel intelligent is without impact low noise mechanical-electrical-hydraulic integration hydraulic system, including: power unit, performance element and auxiliary unit, described power unit, described performance element and described auxiliary unit are sequentially connected in series formation sealed circuit, it is characterized in that, it is provided with overflow valve between described power unit oil-out and the oil-in of described auxiliary unit, being provided with pressure transducer between oil-out and the oil-in of described performance element of described power unit, described overflow valve is connected with described pressure sensor communication.
A kind of novel intelligent the most according to claim 1 is without impact low noise mechanical-electrical-hydraulic integration hydraulic system, it is characterized in that, described performance element includes: shoveling oil cylinder, check valve, first electromagnetic valve and the second electromagnetic valve, the oil-in of described check valve connects with the oil-out of described power unit, the oil-out of described check valve connects with the P hydraulic fluid port of described first electromagnetic valve, the T hydraulic fluid port of described first electromagnetic valve connects with the oil-in of described auxiliary unit, the B hydraulic fluid port of described first electromagnetic valve connects with the P hydraulic fluid port of described second electromagnetic valve, the T hydraulic fluid port of described second electromagnetic valve connects with the oil-in of described auxiliary unit, and the described A hydraulic fluid port of the second electromagnetic valve connects with the rod chamber of described shoveling oil cylinder, the B hydraulic fluid port of described second electromagnetic valve connects with the rodless cavity of described shoveling oil cylinder.
A kind of novel intelligent the most according to claim 2 is without impact low noise mechanical-electrical-hydraulic integration hydraulic system, it is characterised in that described check valve uses screw thread inserting type.
A kind of novel intelligent the most according to claim 2 is without impact low noise mechanical-electrical-hydraulic integration hydraulic system, it is characterised in that described first electromagnetic valve and described second electromagnetic valve all use three-position four-way valve.
A kind of novel intelligent the most according to claim 1 is without impact low noise mechanical-electrical-hydraulic integration hydraulic system, it is characterized in that, described power unit includes: motor, shaft coupling and oil pump, described motor is connected with described oil pump by described shaft coupling, and the oil-out of described oil pump is connected with the oil-in of described performance element.
A kind of novel intelligent the most according to claim 1 is without impact low noise mechanical-electrical-hydraulic integration hydraulic system, it is characterized in that, described auxiliary unit includes: fuel tank, oil absorption filter, return filter, liquidometer, air filter, liquid level relay and forced air cooler, described liquidometer, described air filter and described liquid level relay are arranged on described fuel tank, described fuel tank is connected with the oil-in of described power unit by described oil absorption filter, the oil-out of described power unit passes sequentially through described forced air cooler and connects with the oil-in of described return filter with described fuel tank.
A kind of novel intelligent the most according to claim 1 is without impact low noise mechanical-electrical-hydraulic integration hydraulic system, it is characterised in that described overflow valve uses screw thread inserting type.
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| CN201620218633.4U CN205446226U (en) | 2016-03-21 | 2016-03-21 | Novel intelligence does not have low noise of impact electro -mechanical -hydraulic integral hydraulic system |
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| CN201620218633.4U CN205446226U (en) | 2016-03-21 | 2016-03-21 | Novel intelligence does not have low noise of impact electro -mechanical -hydraulic integral hydraulic system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106227073A (en) * | 2016-08-31 | 2016-12-14 | 四川省四通车辆制造有限公司 | A kind of control method of garbage compression station |
| CN107178530A (en) * | 2017-04-27 | 2017-09-19 | 杭州爱力领富科技股份有限公司 | Garbage compression box power unit |
| CN109139627A (en) * | 2018-11-06 | 2019-01-04 | 上海圣克赛斯液压机械有限公司 | Hydraulic system |
| CN109441896A (en) * | 2018-11-21 | 2019-03-08 | 福建龙马环卫装备股份有限公司 | A kind of electrohydraulic system and method improving garbage truck degree |
| CN110091534A (en) * | 2018-01-31 | 2019-08-06 | 会田工程技术有限公司 | Pressure system |
| CN112324754A (en) * | 2020-11-18 | 2021-02-05 | 湖北绿智精工科技有限公司 | Automatic control reversing impact eliminating device for compression system of garbage station |
-
2016
- 2016-03-21 CN CN201620218633.4U patent/CN205446226U/en active Active
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106227073A (en) * | 2016-08-31 | 2016-12-14 | 四川省四通车辆制造有限公司 | A kind of control method of garbage compression station |
| CN106227073B (en) * | 2016-08-31 | 2018-12-18 | 四川省四通车辆制造有限公司 | A kind of control method and control system of garbage compression station |
| CN107178530A (en) * | 2017-04-27 | 2017-09-19 | 杭州爱力领富科技股份有限公司 | Garbage compression box power unit |
| CN110091534A (en) * | 2018-01-31 | 2019-08-06 | 会田工程技术有限公司 | Pressure system |
| US11529664B2 (en) | 2018-01-31 | 2022-12-20 | Aida Engineering, Ltd. | Press system |
| CN109139627A (en) * | 2018-11-06 | 2019-01-04 | 上海圣克赛斯液压机械有限公司 | Hydraulic system |
| CN109139627B (en) * | 2018-11-06 | 2024-01-23 | 深圳中集天达空港设备有限公司 | Hydraulic system |
| CN109441896A (en) * | 2018-11-21 | 2019-03-08 | 福建龙马环卫装备股份有限公司 | A kind of electrohydraulic system and method improving garbage truck degree |
| CN112324754A (en) * | 2020-11-18 | 2021-02-05 | 湖北绿智精工科技有限公司 | Automatic control reversing impact eliminating device for compression system of garbage station |
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Effective date of registration: 20170203 Address after: 413000 Yiyang city in eastern Hunan Province Mountain Area Industrial Park Patentee after: BOSCH Environmental Technology (Yiyang) Co., Ltd. Address before: Yiyang City, Hunan province 413100 City Hua Ruan Jiang Zhenxian North villagers group 296 Patentee before: Zhang Hai |
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| TR01 | Transfer of patent right |
Effective date of registration: 20220110 Address after: 410000 room 2224, 22 / F, apartment hotel, building S1, Vanke golden dream community, 198 Dongchi Road, Changsha high tech Development Zone, Changsha, Hunan Patentee after: Changsha bosleijie Technology Co.,Ltd. Address before: 413000 Yuanshan Road, industrial park, Eastern New Area, Yiyang City, Hunan Province Patentee before: BOSLJ ENVIRONMENTAL PROTECTION TECHNOLOGY (YIYANG) CO.,LTD. |