CN205425945U - A corrosion -resistant structure for heat exchanger - Google Patents
A corrosion -resistant structure for heat exchanger Download PDFInfo
- Publication number
- CN205425945U CN205425945U CN201521029878.4U CN201521029878U CN205425945U CN 205425945 U CN205425945 U CN 205425945U CN 201521029878 U CN201521029878 U CN 201521029878U CN 205425945 U CN205425945 U CN 205425945U
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- CN
- China
- Prior art keywords
- corrosion
- resistant
- heat pipe
- heat exchanger
- supporting plate
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- 238000005260 corrosion Methods 0.000 title claims abstract description 68
- 230000007797 corrosion Effects 0.000 title claims abstract description 47
- 229920002748 Basalt fiber Polymers 0.000 claims abstract description 35
- 239000004927 clay Substances 0.000 claims abstract description 16
- 239000002131 composite material Substances 0.000 claims description 14
- 239000002253 acid Substances 0.000 claims description 9
- 210000003298 dental enamel Anatomy 0.000 claims description 9
- 239000000853 adhesive Substances 0.000 claims description 7
- 230000001070 adhesive effect Effects 0.000 claims description 7
- 239000004570 mortar (masonry) Substances 0.000 claims description 7
- 230000000694 effects Effects 0.000 abstract description 3
- 238000005253 cladding Methods 0.000 abstract 2
- 238000007789 sealing Methods 0.000 abstract 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 239000003546 flue gas Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 238000003466 welding Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 2
- 239000000292 calcium oxide Substances 0.000 description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000003517 fume Substances 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- 241000272173 Calidris Species 0.000 description 1
- 208000001613 Gambling Diseases 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Abstract
The utility model discloses a corrosion -resistant structure for heat exchanger, two the section bar supports and the heat pipe that set up including the level, the level is equipped with the layer board between two section bar supports the surperficial heat pipe that is equipped with vertical at least of layer board, the heat pipe runs through the layer board the layer board up end is equipped with corrosion -resistant layer, corrosion -resistant layer comprises basalt fiber skeleton and corrosion -resistant clay, the cladding of basalt fiber skeleton forms corrosion -resistant layer in corrosion -resistant clay, just heat pipe middle part cladding is in corrosion -resistant layer, the utility model is not only simple in structure, convenient operation, corrosion effects is good, and corrosion -resistant layer structural strength is high, and sealing performance is good, and long service life is with low costs, safe and reliable, resources are saved.
Description
Technical field
This utility model relates to corrosion-resistant structure, a kind of corrosion-resistant structure for heat exchanger.
Background technology
At present, in the flue gas waste heat recovery system of petrochemical industry and tubular heater, and in Industrial Boiler or station boiler, generally there is air preheater low-temperature dew point corrosion phenomenon: when exhaust gas temperature is relatively low (e.g., less than 160 DEG C), the tube wall temperature being positioned at exhanst gas outlet is easy to the acid dew point less than flue gas, cause serious low-temperature flue gas acid dew piont corrosion, the equipment replacement caused because of cold end corrosion and gambling ash every year and the direct cost of stopping production deashing account for the 4% ~ 5% of operating cost, currently, a lot of users are in order to avoid cold end corrosion, do not stint improve boiler exhaust gas temperature, reduce the thermal efficiency of boiler, according to measuring and calculating, exhaust gas temperature often improves 10 DEG C, boiler thermal output will decline about 1%, thus cause substantial amounts of energy loss.nullSolution is usually and uses enamel technology at fume side tube surface at present，Use between heat pipe with tube sheet and weld、Or teflin ring seals，During owing to using welding manner to seal，Enamel is unfavorable for welding，Welding position does not plate enamel，This part is caused to have corrosion phenomenon in running，Simultaneously in running，Find that the aperture plate with smoke contacts also has corrosion phenomenon，After aperture plate surface use acid resistant adhesive mortar pour，Reduce low-temperature dew point corrosion，But，Due to acid resistant adhesive mortar short texture，Porosity is big，Rough surface，The finest and close，Thus it is doomed that it is impervious poor，Construction technology stress during cure irregular crackle of excessive generation because of this thick slurry film forming，After clay layer absorbs water，Owing to acid resistant adhesive mortar has big difference with the basal plane coefficient of expansion，Under malleation in air preheater and high temperature action，Crackle can be expanded further，Even ftracture，And then may peel off with basal plane，Therefore，Acidic liquid in flue gas also can directly permeate and touch air preheater aperture plate，So that anticorrosion lost efficacy.
Utility model content
Technical problem to be solved in the utility model is, for the shortcoming of above prior art, propose a kind of corrosion-resistant structure for heat exchanger, be not only simple in structure, easy to operate, anticorrosion effect is good, and anti-corrosion layer structural strength is high, good seal performance, service life is long, low cost, safe and reliable, economize on resources.
In order to solve above-mentioned technical problem, the technical solution of the utility model is achieved in the following ways: a kind of corrosion-resistant structure for heat exchanger, including horizontally disposed two section bar supports and heat pipe, between two section bar supports, level is provided with supporting plate, a heat pipe the most vertically it is provided with on described supporting plate surface, described heat pipe runs through supporting plate, it is provided with anti-corrosion layer in described supporting plate upper surface, described anti-corrosion layer is made up of basalt fibre skeleton and corrosion-resistant clay, described basalt fibre skeleton is coated in corrosion-resistant clay formation anti-corrosion layer, and be coated in anti-corrosion layer in the middle part of described heat pipe.
So, pass through the technical solution of the utility model, corrosion-resistant clay and basalt fibre skeleton is used to form anti-corrosion layer, it is not only simple in structure, bulk strength is high, basalt fibre is a kind of novel inorganic environment-friendly and green high performance fibre material, and the basalt building stones that it is made up of oxides such as silicon dioxide, aluminium oxide, calcium oxide, ferrum oxide and titanium dioxide are after high-temperature fusion, by bushing Defect；Basalt continuous fiber not only good stability, also has electrical insulating property, anticorrosive, flame resistant, the multiple excellent properties such as high temperature resistant；Solving existing anti-corrosion layer short texture, porosity is big, rough surface, unsound problem.
The technical scheme that this utility model limits further is:
It is previously described for the corrosion-resistant structure of heat exchanger, basalt fibre framework is made up of horizontally disposed first Basalt fiber composite rib and the second Basalt fiber composite rib being vertically arranged, first Basalt fiber composite rib and the second Basalt fiber composite rib combination shape webbed basalt fibre skeleton being vertically arranged, netted basalt fibre skeleton is set, improve the intensity of overall anti-corrosion layer, improve service life.
Being previously described for the corrosion-resistant structure of heat exchanger, the thickness of supporting plate is 6-10mm, and plate thickness of the prior art is generally 30-40mm, and scheme of employing new technology rear supporting plate thickness is reduced to 6-10mm, has saved lot of materials, reduces weight, cost-effective.
Being previously described for the corrosion-resistant structure of heat exchanger, corrosion-resistant clay is KP-1 acid resistant adhesive mortar, such corrosion resistance and good, improves bulk strength, increases service life.
Being previously described for the corrosion-resistant structure of heat exchanger, heat pipe is enamel hot pipe.
The beneficial effects of the utility model are: use corrosion-resistant clay and basalt fibre skeleton to form anti-corrosion layer, it is not only simple in structure, bulk strength is high, basalt fibre is a kind of novel inorganic environment-friendly and green high performance fibre material, the basalt building stones that it is made up of oxides such as silicon dioxide, aluminium oxide, calcium oxide, ferrum oxide and titanium dioxide are after high-temperature fusion, by bushing Defect；Basalt continuous fiber not only good stability, also has electrical insulating property, anticorrosive, flame resistant, the multiple excellent properties such as high temperature resistant；Solving existing anti-corrosion layer short texture, porosity is big, rough surface, unsound problem；Plate thickness of the prior art is generally 30-40mm, and scheme of employing new technology rear supporting plate thickness is reduced to 6-10mm, has saved lot of materials, reduces weight, cost-effective；Netted basalt fibre skeleton is set, improves the intensity of overall anti-corrosion layer, improve service life.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the middle part enlarged diagram of A in Fig. 1；
Wherein: 1-section bar support, 2-heat pipe, 3-supporting plate, 4-basalt fibre skeleton, the corrosion-resistant clay of 5-, 401-the first Basalt fiber composite rib, 402-the second Basalt fiber composite rib.
Detailed description of the invention
Below this utility model is described in further detail: the most corrosion-resistant clay is KP-1 acid resistant adhesive mortar, purchases in Jiaozuo City hundred million Ding Yuan anti-corrosion material company limited；
Embodiment 1
A kind of corrosion-resistant structure for heat exchanger that the present embodiment provides, including horizontally disposed two section bar supports 1 and enamel hot pipe 2, section bar support 1 is fixed on fume side, between two section bar supports 1, level is provided with supporting plate 3, ten enamel hot pipes 2 vertically it are provided with on supporting plate 3 surface, enamel hot pipe 2 runs through supporting plate 3, it is provided with anti-corrosion layer in supporting plate 3 upper surface, anti-corrosion layer is made up of basalt fibre skeleton 4 and corrosion-resistant clay 5, basalt fibre skeleton 4 is coated in corrosion-resistant clay 5 in the middle part of formation anti-corrosion layer, and enamel hot pipe 2 and is coated in anti-corrosion layer；
Wherein basalt fibre framework 4 is made up of horizontally disposed first Basalt fiber composite rib 401 and the second Basalt fiber composite rib 402 being vertically arranged, and the first Basalt fiber composite rib 401 and the second Basalt fiber composite rib 402 being vertically arranged combine shape webbed basalt fibre skeleton 4；The thickness of supporting plate 3 is 8mm；Corrosion-resistant clay 5 is KP-1 acid resistant adhesive mortar.
So by the technical scheme of the present embodiment, this corrosion-resistant finishes is not only simple in structure, easy to operate, and anticorrosion effect is good, and anti-corrosion layer structural strength is high, and good seal performance, service life is long, and low cost is safe and reliable, economizes on resources.
Above example only illustrates technological thought of the present utility model; protection domain of the present utility model can not be limited with this; every according to the technological thought that the utility model proposes, any change done on the basis of technical scheme, within each falling within this utility model protection domain.
Claims (5)
1. the corrosion-resistant structure for heat exchanger, including horizontally disposed two section bar supports (1) and heat pipe (2), between two section bar supports (1), level is provided with supporting plate (3), a heat pipe (2) the most vertically it is provided with on described supporting plate (3) surface, described heat pipe (2) runs through supporting plate (3), it is characterized in that: be provided with anti-corrosion layer in described supporting plate (3) upper surface, described anti-corrosion layer is made up of basalt fibre skeleton (4) and corrosion-resistant clay (5), described basalt fibre skeleton (4) is coated in corrosion-resistant clay (5) and forms anti-corrosion layer, and described heat pipe (2) middle part is coated in anti-corrosion layer.
Corrosion-resistant structure for heat exchanger the most according to claim 1, it is characterized in that: described basalt fibre framework (4) is made up of horizontally disposed first Basalt fiber composite rib (401) and the second Basalt fiber composite rib (402) being vertically arranged, described first Basalt fiber composite rib (401) and the second Basalt fiber composite rib (402) combination shape webbed basalt fibre skeleton (4) being vertically arranged.
Corrosion-resistant structure for heat exchanger the most according to claim 1, it is characterised in that: the thickness of described supporting plate (3) is 6-10mm.
Corrosion-resistant structure for heat exchanger the most according to claim 1, it is characterised in that: described corrosion-resistant clay (5) is KP-1 acid resistant adhesive mortar.
Corrosion-resistant structure for heat exchanger the most according to claim 1, it is characterised in that: described heat pipe (2) is enamel hot pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521029878.4U CN205425945U (en) | 2015-12-11 | 2015-12-11 | A corrosion -resistant structure for heat exchanger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521029878.4U CN205425945U (en) | 2015-12-11 | 2015-12-11 | A corrosion -resistant structure for heat exchanger |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205425945U true CN205425945U (en) | 2016-08-03 |
Family
ID=56516672
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521029878.4U Active CN205425945U (en) | 2015-12-11 | 2015-12-11 | A corrosion -resistant structure for heat exchanger |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205425945U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111100462A (en) * | 2019-12-31 | 2020-05-05 | 溧阳伊科创绝缘材料技术有限公司 | Carbon dioxide gas shielded welding gun nozzle glass fiber insulating part |
-
2015
- 2015-12-11 CN CN201521029878.4U patent/CN205425945U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111100462A (en) * | 2019-12-31 | 2020-05-05 | 溧阳伊科创绝缘材料技术有限公司 | Carbon dioxide gas shielded welding gun nozzle glass fiber insulating part |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |