CN205415145U - Carbide blade ultrasonic wave passivating device - Google Patents
Carbide blade ultrasonic wave passivating device Download PDFInfo
- Publication number
- CN205415145U CN205415145U CN201620208451.9U CN201620208451U CN205415145U CN 205415145 U CN205415145 U CN 205415145U CN 201620208451 U CN201620208451 U CN 201620208451U CN 205415145 U CN205415145 U CN 205415145U
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- ultrasonic wave
- carbide blade
- passivation
- ultrasonic
- conveyer belt
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Abstract
The utility model provides a carbide blade ultrasonic wave passivating device, including conveyer belt and ultrasonic wave machine, the transmission band pass the ultrasonic wave machine, the ultrasonic wave built -in be equipped with supersonic generator and passivation solution, the part that the conveyer belt is located the ultrasonic wave built -in is soaked at passivation solution, it aerifys the trachea still to be equipped with on the ultrasonic wave machine. The utility model discloses be equipped with the ultrasonic wave machine, the ultrasonic wave built -in is equipped with supersonic generator and passivation solution, utilize grit that ultrasonic wave microcosmic explosion promoted passivation solution to make it to passivate to the blade that the cutting effect of work piece used the carbide blade, the passivation is even, make the circular -arc of carbide blade cutting edge microcosmic formation rule, and circular arc angle size is controllable, in the blade passivation, utilize hyperacoustic cavitation effect to play the hardening action to carbide blade cutting edge's material, the service life of the carbide blade is prolonged.
Description
Technical field
This utility model belongs to processing and the technical field of surface of superhard material, is specifically related to a kind of carbide blade ultrasonic passivation device.
Background technology
In modern mechanical processing industry, the application of hard alloy is more and more extensive, and the application of hard alloy is the key factor promoting Machining Technology for Cutting development.When cutter exists following two situation, cutting edge roundness passivation need to be improved cutting edge roundness situation: 1) cutter is after compacting, sintering, grinding on cutting edge microcosmic jagged (small tipping and saw kerf)；2) when cutting edge roundness sharp should guarantee its enough intensity again.The cutting edge passivation quality of cutter is to determine one key factor of carbide tool quality, thus, the cutting edge passivation technology of cutter occupies very important status in modern mechanical processing industry.
By mode of operation, existing passivating cutting edge of hard alloy blade mode can be divided into manual passivation and mechanical passivation two ways.The manual experience being passivated almost foundation operator completely, skilled worker has operated this mode then can make cutter have good using effect, it is possible to improves cutting-tool's used life to a certain extent, but there is the problems such as operation complexity and inefficiency.Widely used mechanical passivation mode is abrasive material passivation, and the method is fine grain grinding agent bonding to be coated on the emery wheel of nylon material, then to cutting edge roundness, passivation emery wheel is carried out reciprocal feed.Passivation time is 3-5 minute, and this process passivation effect is preferable.But due to nylon bruss emery wheel operationally cutting edge roundness unbalance stress, passivation quality is unstable.
Utility model content
In order to solve above-mentioned technical problem, this utility model provides a kind of simple in construction, makes cutting tool dulling uniform, it is possible to increase the carbide blade ultrasonic passivation device of cutter life.
This utility model is to the technical scheme is that to include conveyer belt and ultrasonic drilling machine；Described transmission belt passes ultrasonic drilling machine；Being provided with supersonic generator and passivating dip in described ultrasonic drilling machine, what conveyer belt was positioned at ultrasonic drilling machine is partially immersed in passivating dip；Inflation trachea it is additionally provided with on ultrasonic drilling machine.
In above-mentioned carbide blade ultrasonic passivation device, described conveyer belt is arranged over two wiper mechanisms, and two wiper mechanisms are respectively placed in the both sides of ultrasonic drilling machine.
In above-mentioned carbide blade ultrasonic passivation device, described passivating dip is mixed by abrasive particle and water, and the mass concentration of abrasive particle is 15-20%.
In above-mentioned carbide blade ultrasonic passivation device, abrasive particle uses the SiC crystal grain of diameter 1 μm-3 μm.
In above-mentioned carbide blade ultrasonic passivation device, the tail end of conveyer belt is provided with quality inspection device.
Compared with prior art, the beneficial effects of the utility model are:
1) this utility model is provided with ultrasonic drilling machine, supersonic generator and passivating dip it is provided with in ultrasonic drilling machine, the cutting edge utilizing ultrasound wave micro-explosion to promote the abrasive particle of passivating dip that the cutting effect of workpiece is applied to carbide blade is allowed to be passivated, passivation is uniformly, make the arc-shaped of carbide blade cutting edge microcosmic formation rule, and arc angle size is controlled, while cutting edge passivation, the material of carbide blade cutting edge is played induration by the cavitation effect utilizing ultrasound wave, improves the service life of carbide blade.
2) this utility model ultrasonic drilling machine is provided with inflation trachea, passivating dip can be inflated, form gas-solid-liquid three-phase abrasive Flow, effectively facilitate explosion and the generation of microbubble, improve the abrasive particle micro-grinding efficiency to carbide blade, promoting passivation efficiency simultaneously, can be to carbide blade surface finish, what is more important, under the severe impact of ultrasonic cavitation effect, edge surface lattice changes, and generates twin, can the intensity of enhancing hard alloy blade cutting edge.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is passivation principle schematic of the present utility model.
In figure: 1-conveyer belt, 2-carbide blade, 3-wiper mechanism, 4-ultrasonic drilling machine, 41-supersonic generator, 42-passivating dip, 43-inflates trachea, 5-quality inspection device.
Detailed description of the invention
The utility model is further described below in conjunction with the accompanying drawings.
As it is shown in figure 1, this utility model includes conveyer belt 1, ultrasonic drilling machine 4, quality inspection device 5 and two wiper mechanisms 3.Described transmission belt 1 is through ultrasonic drilling machine 4；Being provided with supersonic generator 41 and passivating dip 42 in described ultrasonic drilling machine 4, what conveyer belt 1 was positioned at ultrasonic drilling machine 4 is partially immersed in passivating dip 42.Passivating dip 42 is mixed by abrasive particle and water, and abrasive particle uses the SiC crystal grain of diameter 1 μm-3 μm, and its mass concentration is 15-20%.Ultrasound wave micro-explosion is utilized to promote the abrasive particle of passivating dip 42 that the cutting effect of workpiece is applied to the cutting edge of carbide blade 2, it is allowed to be passivated, passivation is uniformly, make the arc-shaped of carbide blade 2 cutting edge microcosmic formation rule, and arc angle size is controlled, while cutting edge passivation, utilize the cavitation effect of ultrasound wave that the material of carbide blade 2 cutting edge is played induration, improve the service life of carbide blade 2.
Inflation trachea 43 it is additionally provided with on ultrasonic drilling machine 4, inflation trachea 43 can inflation in passivating dip 42 in the past, formation gas-solid-liquid three-phase abrasive Flow, effectively facilitate explosion and the generation of microbubble, improve the abrasive particle micro-grinding efficiency to carbide blade 2, promoting passivation efficiency simultaneously, can be to carbide blade 2 surface finish, what is more important, under the severe impact of ultrasonic cavitation effect, edge surface lattice changes, and generates twin, can the intensity of enhancing hard alloy blade 2 cutting edge.Conveyer belt 1 be arranged over two wiper mechanisms 3, two wiper mechanisms 3 are respectively placed in the both sides of ultrasonic drilling machine 4.Described quality inspection device 5 is arranged on the tail end of conveyer belt 1.
As in figure 2 it is shown, this utility model for carbide blade 2 passivation is embodied as step is:
Operation one
Being placed on special fixture by carbide blade 2, special fixture is located on conveyer belt 1.
Operation two
Carbide blade 2 is sent to wiper mechanism 3 by conveyer belt 1 to carry out soaking, cleaning.Cleanout fluid is the cleanout fluid producing configuration according to different hardness alloy blade 2, and scavenging period is about 1min.
Operation three
Ultrasonic passivation, the passivating dip 42 that passivation uses is uniformly mixed by abrasive particle and water, and abrasive particle quality concentration is 15-20%, and abrasive particle is the SiC crystal grain of diameter 1 μm-3 μm.The inflation trachea 43 of ultrasonic drilling machine 4 side is Tong Bu with supersonic generator 41 to be opened；Passivation time is 1-2min.
Operation four
The carbide blade 2 completing passivation is sent to another wiper mechanism carry out clean water and air-dry.Using and rinse containing the tap water that soap lye mass concentration is 0.1%, temperature is room temperature, and scavenging period is about 1min；Hot-air seasoning, time 1-2min.
Operation five
Detection, the carbide blade 2 after conveyer belt 1 will clean, air-dry carries out quality inspection information feedback.
It is last it is noted that above example is merely to illustrate this utility model and technical scheme described by unrestricted this utility model；Therefore, although this specification has been carried out detailed description with reference to above-described embodiment to this utility model, but, it will be understood by those within the art that, still this utility model can be modified or equivalent；And all are without departing from the technical scheme of spirit and scope of the present utility model and improvement thereof, it all should be contained in right of the present utility model.
Claims (5)
1. a carbide blade ultrasonic passivation device, is characterized in that: include conveyer belt and ultrasonic drilling machine；Described conveyer belt passes ultrasonic drilling machine；Being provided with supersonic generator and passivating dip in described ultrasonic drilling machine, what conveyer belt was positioned at ultrasonic drilling machine is partially immersed in passivating dip；Inflation trachea it is additionally provided with on ultrasonic drilling machine.
Carbide blade ultrasonic passivation device the most according to claim 1, is characterized in that: described conveyer belt is arranged over two wiper mechanisms, and two wiper mechanisms are respectively placed in the both sides of ultrasonic drilling machine.
Carbide blade ultrasonic passivation device the most according to claim 1, is characterized in that: described passivating dip is mixed by abrasive particle and water, the mass concentration of abrasive particle is 15-20%.
Carbide blade ultrasonic passivation device the most according to claim 3, is characterized in that: abrasive particle uses the SiC crystal grain of diameter 1 μm-3 μm.
Carbide blade ultrasonic passivation device the most according to claim 1, is characterized in that: the tail end of conveyer belt is provided with quality inspection device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620208451.9U CN205415145U (en) | 2016-03-18 | 2016-03-18 | Carbide blade ultrasonic wave passivating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620208451.9U CN205415145U (en) | 2016-03-18 | 2016-03-18 | Carbide blade ultrasonic wave passivating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205415145U true CN205415145U (en) | 2016-08-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620208451.9U Expired - Fee Related CN205415145U (en) | 2016-03-18 | 2016-03-18 | Carbide blade ultrasonic wave passivating device |
Country Status (1)
| Country | Link |
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| CN (1) | CN205415145U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110328563A (en) * | 2019-06-05 | 2019-10-15 | 盐城工学院 | A kind of non-homogeneous passivating device of variable-frequency ultrasound cutting edge roundness and method |
| CN112007900A (en) * | 2020-08-19 | 2020-12-01 | 宁波三韩合金材料有限公司 | Carbide blade cleaning device and system |
| CN114619358A (en) * | 2022-03-14 | 2022-06-14 | 集美大学 | Passivation treatment equipment for micro cutter and treatment method thereof |
-
2016
- 2016-03-18 CN CN201620208451.9U patent/CN205415145U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110328563A (en) * | 2019-06-05 | 2019-10-15 | 盐城工学院 | A kind of non-homogeneous passivating device of variable-frequency ultrasound cutting edge roundness and method |
| CN112007900A (en) * | 2020-08-19 | 2020-12-01 | 宁波三韩合金材料有限公司 | Carbide blade cleaning device and system |
| CN114619358A (en) * | 2022-03-14 | 2022-06-14 | 集美大学 | Passivation treatment equipment for micro cutter and treatment method thereof |
| CN114619358B (en) * | 2022-03-14 | 2024-04-12 | 集美大学 | Passivation treatment equipment for miniature cutter and treatment method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160803 Termination date: 20180318 |