CN205414080U - Novel full -automatic hydraulic piercing press - Google Patents

Novel full -automatic hydraulic piercing press Download PDF

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Publication number
CN205414080U
CN205414080U CN201620165635.1U CN201620165635U CN205414080U CN 205414080 U CN205414080 U CN 205414080U CN 201620165635 U CN201620165635 U CN 201620165635U CN 205414080 U CN205414080 U CN 205414080U
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China
Prior art keywords
frame
head
hydraulic
piercing press
wheel carrier
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Withdrawn - After Issue
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CN201620165635.1U
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Chinese (zh)
Inventor
谢国安
候继明
王忠义
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Individual
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Individual
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Priority to CN201620165635.1U priority Critical patent/CN205414080U/en
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Abstract

The utility model provides a novel full -automatic hydraulic piercing press, includes the frame, frame bottom rear side is middle to be equipped with a back row travelling wheel, is equipped with automatic control, computer operation screen, electric motor in pumping stations, hydraulic power unit in the frame, controls horizontal migration mechanism, front and back horizontal migration mechanism and punching device. The utility model discloses conceive uniqueness, design carefully, product degree of automation is high, uses this equipment to carry out H steel punching operation, has not only practiced thrift manufacturing cost greatly, has improved the work efficiency that punches a hole, and in addition, also fundamentally has solved because of the H steel is bulky, the big inconvenient removal of weight, the difficult problem of punching.

Description

A kind of new automatic hydraulic piercing press
Technical field
This utility model belongs to machining manufacturing technology field, is specifically related to a kind of new automatic hydraulic piercing press.
Background technology
nullSteel construction processing industry is the basic activity of social and economic development,Steel construction is widely used in large bridge、Building surface in big industrial factory and the manufacturing of automobile stereo garage,The processing of steel construction (referring mainly to H steel) mainly has the cutting to steel plate、Welding and boring three road techniques,The cutting of steel plate can use existing NC flame cutting machine、CUT or laser cutting machine are carried out,The welding of H steel then can use human weld or simple welding robot to weld,And due to H steel, to have volume big、Weight is big and is inconvenient to the feature moved,Its punching has just become " difficult miscellaneous diseases " in steel construction processing industry,The most commonly used drilling method is to use Handheld magnetic boring or use laser cutting machine、Plasma cutting machine cut hole and use numerical control gantry drilling machine boring,Owing to the H general size of steel connecting hole is between 16 25mm,Boring steel plate thickness is between 8 12mm,Therefore,If using magnetic drill punching,One is worth seven、The Handheld magnetic of 8000 yuan is bored have more than is needed some months and will be scrapped,And if using laser、Plasma cutting machine cut hole or use numerical control gantry drilling machine boring,Then will be first several tons、The H steel of tens tons just can be processed after being carried to the most accurately fix on the operating platform of cutting machine or drilling machine,And using these equipment one is that price is high,The laser cutting machine price general charged in one processing diameter 12mm hole is at about 1,400,000 yuan,And a number of units control planer drilling machine price is typically at about 600,000 yuan;Two is that perforating efficiency is low, one numerical control gantry drilling machine being worth 600,000 yuan holes 60 only per hour, single hole processing cost has been up to about 1.30 yuan, and this also not very moves the time of carrying H steel, and therefore H steel punching problem has become as the weakness of restriction steel construction industry development.
Utility model content
This utility model is in order to solve weak point of the prior art, it is provided that the new automatic hydraulic piercing press that a kind of rational in infrastructure, design optimization, automaticity are high, production efficiency is high, production cost is low.
For solving above-mentioned technical problem, this utility model adopts the following technical scheme that a kind of new automatic hydraulic piercing press, including frame, being provided with a rear walking wheel in the middle of frame bottom rear, frame is provided with automatic controller, computation screen, Electric Machine at Pumping Station, hydraulic power unit, left and right horizontal travel mechanism, horizontal shifting mechanism and hole punched device;
Left and right horizontal travel mechanism slides along left and right horizontal direction and is located in frame, left and right horizontal travel mechanism is positioned at above hydraulic power unit, horizontal shifting mechanism slips is located in left and right horizontal travel mechanism, horizontal shifting mechanism is provided with column, slide on front side of column and be provided with head, head front end face is provided with slot hole along the longitudinal direction, in the middle part of head, the left and right sides all and is provided with high pressure gas spring between horizontal shifting mechanism top, head is collectively forming with slot hole and is horizontally disposed with, the U-shape structure of front opening, head is provided with the hydraulic punching head being positioned on the upside of front portion, slot hole, hydraulic punching head side is provided with laser locator, hydraulic punching head is connected by high-pressure oil pipe with hydraulic power unit;
Frame is provided with installing rack on the upside of rear portion, automatic controller and computation screen are each provided on installing rack, being provided with the action bars for turning to rear walking wheel on the downside of frame rear end, action bars upper end is provided with operating handle, and operating handle is provided with the operation button for controlling automatic controller;
Frame lower front is provided with wheel carrier, is hinged in frame on rear side of wheel carrier top, and wheel carrier lower front and rear side rotate respectively and be provided with a front walking wheel, are connected with the lifting regulating mechanism for freqency fine adjustment machine grease head highness on front side of wheel carrier top;
Frame is provided with the absorption clamping device for positioning hydraulic piercing press.
Left and right horizontal travel mechanism and horizontal shifting mechanism all include motor, rotational lead screw, gripper shoe, slide block and horizontal guide rail, motor is in transmission connection with rotational lead screw one end by shaft coupling, slide block is fixing to be located at bottom gripper shoe, slide block slides and is located on horizontal guide rail, is connected on rotational lead screw by nut thread bottom gripper shoe.
Described lifting regulating mechanism includes vertically disposed hydraulic cylinder, hydraulic cylinder upper end thereof is on installing rack, hydraulic cylinder lower end is provided with connection seat, frame bottom rear is hinged with cranks arm, crank arm rear end be hinged on connection seat bottom portion, crank arm between on front side of front end and wheel carrier top and be provided with connecting rod, connecting rod two ends respectively with crank arm front end and wheel carrier top on front side of hinged.
Described absorption clamping device includes being located at the electromagnetic adsorption motor on the left of left and right horizontal travel mechanism and connecting plate, is provided with electric magnet on the right side of connecting plate front end, and electromagnetic adsorption motor is connected by cable and electric magnet are fixing.
Described head front end face is respectively equipped with one piece of guide plate in the upper side and lower side, slot hole, forms front wide and rear narrow V-structure between two pieces of guide plates.
Described head is provided with the work light of adjusting lighting angle.
Using technique scheme, this utility model has the advantages that
(1) being inconvenient to move problem for solution H profile steel, this utility model moves instrument as perforating press;In order to enable perforating press to be moved easily and sturdy and durable, specialized designs makes " U " swaged forging of single lighter in weight and beats punched head;
(2) for making head and hydraulic power unit be closely linked, hydraulic power unit is designed below punch work platform, and head is arranged on above punch work platform;
(3) for making hydraulic piercing press be adjusted with processing workpiece height, when bigger altitude range is adjusted, lifting regulating mechanism can be manipulated front walking wheel is rotated, front walking wheel can make the height of hydraulic piercing press raise or decline after rotating, concrete regulation process is: hydraulic cylinder is cranked arm by connecting to press or pull up under seat, crank arm and rotarily drive connecting rod and be moved forward or rearward, connecting rod pushes or pull on wheel carrier and rotates, wheel carrier rotates and the front walking wheel bearing height on ground can be made to be varied from, and thus achieves the regulation of height.It addition, the nose height of hydraulic piercing press can also be finely adjusted, moved up and down along column by high pressure gas Spring driving head.
(4) for making hydraulic piercing press " disposably " can enter punching position in certain altitude, the upper and lower side position of " U " type mouth in punched head front end is respectively provided with one piece of guide plate and forms pre-large post-small " V-type charging aperture ";
(5) for making head around to move, it is provided with and left and right horizontal travel mechanism and horizontal shifting mechanism, left and right horizontal travel mechanism and horizontal shifting mechanism are installed all use vertical and horizontal ball-screw (or rack-and-pinion) and linear guides (line slideway) as movable workbench and drive disk assembly.
(6) in order to make the head of hydraulic piercing press be in parastate with H steel end face after entering punching position, table design is can to carry out the rotary shaft workbench that appropriateness rotation adjusts, i.e. left and right horizontal travel mechanism and horizontal shifting mechanism can appropriateness rotate.
(7) for making user conveniently carry out data input, user only need to carry out clicking on computation screen row select (1,2,3,4,5,6) and hole count select (1,2,3,4,5,6,7,8,9) select any one (or the one group) numeral in (20,25,30,35,40,45,50,55,60) with centre-to-centre spacing, omnipotent program can also be used to simply enter centre-to-centre spacing, just can be rapidly completed data input, thus can be rapidly completed data input, control handle can be with wired control handle or wireless operated handle.
(8) for making hydraulic piercing press quickly fix with processing workpiece (H steel), on the left of workbench, electric magnet absorption alignment system (using electric magnet to be adsorbed onto on H steel) it is mounted with;Be provided with below workbench electric magnet can in the case of perforating press is parallel with H steel end face quick lock in workbench.
(9) for can quickly determine first center, hole, it is mounted with laser locator in head side, and laser locator can need manually or automatically to adjust according to different hole centre-to-centre spacing.
(10) manipulation for making hydraulic piercing press carry out safe ready runs, and is provided with inserting elastic control handle (also can join remote-control handle) in electric box upper end, and handle is provided with scram button and manual, automatic button.
(11) for making user can be clearly apparent drift operational circumstances when hydraulic piercing press is worked at night, drift is mounted with can adjust the work light of light angle.
(12) for solving perforating press head at the upper operating lubrication problem of guide rail and leading screw (or tooth bar), hydraulic piercing press special configuration self-service refueling device.
In sum, this utility model design is unique, design is careful, product automation degree is high, this equipment is used to carry out H steel punching operation, not only it is greatly saved production cost, improves punch work efficiency, and, the most fundamentally solve because H steel volume is big, weight is very much not moved easily, the problem of punching difficulty.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is A-A sectional view in Fig. 1.
Detailed description of the invention
As depicted in figs. 1 and 2, the new automatic hydraulic piercing press of one of the present utility model, including frame 1, being provided with a rear walking wheel 2 in the middle of frame 1 bottom rear, frame 1 is provided with automatic controller 3, computation screen 4, Electric Machine at Pumping Station 5, hydraulic power unit 6, left and right horizontal travel mechanism, horizontal shifting mechanism and hole punched device.
Left and right horizontal travel mechanism slides along left and right horizontal direction and is located in frame 1, left and right horizontal travel mechanism is positioned at above hydraulic power unit 6, horizontal shifting mechanism slips is located in left and right horizontal travel mechanism, horizontal shifting mechanism is provided with column 7, slide on front side of column 7 and be provided with head 8, head 8 front end face is provided with slot hole 9 along the longitudinal direction, in the middle part of head 8, the left and right sides all and is provided with high pressure gas spring 10 between horizontal shifting mechanism top, head 8 is collectively forming with slot hole 9 and is horizontally disposed with, the U-shape structure of front opening, head 8 is provided with the hydraulic punching head 11 being positioned on the upside of front portion, slot hole 9, hydraulic punching head 11 side is provided with laser locator 12, hydraulic punching head 11 is connected by high-pressure oil pipe 13 with hydraulic power unit 6.
Frame 1 is provided with installing rack 14 on the upside of rear portion, automatic controller 3 and computation screen 4 are each provided on installing rack 14, the action bars 15 for turning to rear walking wheel 2 it is provided with on the downside of frame 1 rear end, action bars 15 upper end is provided with operating handle 16, and operating handle 16 is provided with the operation button for controlling automatic controller 3.
Frame 1 lower front is provided with wheel carrier 18, is hinged in frame 1 on rear side of wheel carrier 18 top, and wheel carrier 18 lower front and rear side rotate respectively and be provided with a front walking wheel 19, is connected with the lifting regulating mechanism for finely tuning head 8 height on front side of wheel carrier 18 top.
Left and right horizontal travel mechanism and horizontal shifting mechanism all include motor 20, rotational lead screw 21, gripper shoe 22, slide block 23 and horizontal guide rail 24, motor 20 is in transmission connection with rotational lead screw 21 one end by shaft coupling, slide block 23 is fixing to be located at bottom gripper shoe 22, slide block 23 slides and is located on horizontal guide rail 24, is connected on rotational lead screw 21 by nut thread bottom gripper shoe 22.
Lifting regulating mechanism includes vertically disposed hydraulic cylinder 25, hydraulic cylinder 25 upper end thereof is on installing rack 14, hydraulic cylinder 25 lower end is provided with connection seat 26, frame 1 bottom rear is hinged with cranks arm 27, crank arm 27 rear ends be hinged on connection seat 26 bottom, crank arm between on front side of 27 front ends and wheel carrier 18 top and be provided with connecting rod 28, connecting rod 28 two ends respectively with crank arm 27 front ends and wheel carrier 18 top on front side of hinged.
Frame 1 is provided with the absorption clamping device for positioning hydraulic piercing press, absorption clamping device includes being located at the electromagnetic adsorption motor 29 on the left of left and right horizontal travel mechanism and connecting plate 30, being provided with electric magnet 31 on the right side of connecting plate 30 front end, electromagnetic adsorption motor 29 is connected by cable is fixing with electric magnet 31.
Head 8 front end face is respectively equipped with one piece of guide plate 32 in the upper side and lower side, slot hole 9, forms front wide and rear narrow V-structure between two pieces of guide plates 32.
Head 8 is provided with the work light 33 of adjusting lighting angle.
This utility model is through overtesting, with being compared as follows shown in table of Handheld magnetic brill, planer drilling machine, CUT and laser cutting machine.
H profile steel mechanical punching cost, efficiency, comprehensive benefit compare catalog
Above example is only in order to illustrative not limiting the technical solution of the utility model, although this utility model being described in detail with reference to above-described embodiment, it will be understood by those within the art that: still this utility model can be modified or equivalent, without deviating from any modification or partial replacement of spirit and scope of the present utility model, it all should be contained in the middle of right of the present utility model.

Claims (6)

1. a new automatic hydraulic piercing press, it is characterized in that: include frame, being provided with a rear walking wheel in the middle of frame bottom rear, frame is provided with automatic controller, computation screen, Electric Machine at Pumping Station, hydraulic power unit, left and right horizontal travel mechanism, horizontal shifting mechanism and hole punched device;
Left and right horizontal travel mechanism slides along left and right horizontal direction and is located in frame, left and right horizontal travel mechanism is positioned at above hydraulic power unit, horizontal shifting mechanism slips is located in left and right horizontal travel mechanism, horizontal shifting mechanism is provided with column, slide on front side of column and be provided with head, head front end face is provided with slot hole along the longitudinal direction, in the middle part of head, the left and right sides all and is provided with high pressure gas spring between horizontal shifting mechanism top, head is collectively forming with slot hole and is horizontally disposed with, the U-shape structure of front opening, head is provided with the hydraulic punching head being positioned on the upside of front portion, slot hole, head side is provided with laser locator, hydraulic punching head is connected by high-pressure oil pipe with hydraulic power unit;
Frame is provided with installing rack on the upside of rear portion, automatic controller and computation screen are each provided on installing rack, being provided with the action bars for turning to rear walking wheel on the downside of frame rear end, action bars upper end is provided with operating handle, and operating handle is provided with the operation button for controlling automatic controller;
Frame lower front is provided with wheel carrier, is hinged in frame on rear side of wheel carrier top, and wheel carrier lower front and rear side rotate respectively and be provided with a front walking wheel, are connected with the lifting regulating mechanism for freqency fine adjustment machine grease head highness on front side of wheel carrier top;
Frame is provided with the absorption clamping device for positioning hydraulic piercing press.
The new automatic hydraulic piercing press of one the most according to claim 1, it is characterized in that: left and right horizontal travel mechanism and horizontal shifting mechanism all include motor, rotational lead screw, gripper shoe, slide block and horizontal guide rail, motor is in transmission connection with rotational lead screw one end by shaft coupling, slide block is fixing to be located at bottom gripper shoe, slide block slides and is located on horizontal guide rail, is connected on rotational lead screw by nut thread bottom gripper shoe.
The new automatic hydraulic piercing press of one the most according to claim 1 and 2, it is characterized in that: described lifting regulating mechanism includes vertically disposed hydraulic cylinder, hydraulic cylinder upper end thereof is on installing rack, hydraulic cylinder lower end is provided with connection seat, frame bottom rear is hinged with cranks arm, rear end of cranking arm is hinged on connection seat bottom portion, on front side of crank arm front end and wheel carrier top between be provided with connecting rod, connecting rod two ends respectively with crank arm front end and wheel carrier top on front side of hinged.
The new automatic hydraulic piercing press of one the most according to claim 3, it is characterized in that: described absorption clamping device includes being located at the electromagnetic adsorption motor on the left of left and right horizontal travel mechanism and connecting plate, being provided with electric magnet on the right side of connecting plate front end, electromagnetic adsorption motor is connected by cable and electric magnet are fixing.
The new automatic hydraulic piercing press of one the most according to claim 3, it is characterised in that: described head front end face is respectively equipped with one piece of guide plate in the upper side and lower side, slot hole, forms front wide and rear narrow V-structure between two pieces of guide plates.
The new automatic hydraulic piercing press of one the most according to claim 3, it is characterised in that: described head is provided with the work light of adjusting lighting angle.
CN201620165635.1U 2016-03-04 2016-03-04 Novel full -automatic hydraulic piercing press Withdrawn - After Issue CN205414080U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620165635.1U CN205414080U (en) 2016-03-04 2016-03-04 Novel full -automatic hydraulic piercing press

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620165635.1U CN205414080U (en) 2016-03-04 2016-03-04 Novel full -automatic hydraulic piercing press

Publications (1)

Publication Number Publication Date
CN205414080U true CN205414080U (en) 2016-08-03

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Application Number Title Priority Date Filing Date
CN201620165635.1U Withdrawn - After Issue CN205414080U (en) 2016-03-04 2016-03-04 Novel full -automatic hydraulic piercing press

Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105562507A (en) * 2016-03-04 2016-05-11 谢国安 Novel full-automatic hydraulic punching machine
CN107626813A (en) * 2017-10-31 2018-01-26 天津三田协楔科技股份有限公司 A kind of portable hydro piercing device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105562507A (en) * 2016-03-04 2016-05-11 谢国安 Novel full-automatic hydraulic punching machine
CN107626813A (en) * 2017-10-31 2018-01-26 天津三田协楔科技股份有限公司 A kind of portable hydro piercing device

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20160803

Effective date of abandoning: 20170901

AV01 Patent right actively abandoned