CN205413925U - Strip steel wave height monitoring device - Google Patents
Strip steel wave height monitoring device Download PDFInfo
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- CN205413925U CN205413925U CN201520962557.3U CN201520962557U CN205413925U CN 205413925 U CN205413925 U CN 205413925U CN 201520962557 U CN201520962557 U CN 201520962557U CN 205413925 U CN205413925 U CN 205413925U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 71
- 239000010959 steel Substances 0.000 title claims abstract description 71
- 238000012806 monitoring device Methods 0.000 title claims abstract description 31
- 239000000523 sample Substances 0.000 claims abstract description 17
- 230000004044 response Effects 0.000 claims abstract description 10
- 238000012544 monitoring process Methods 0.000 claims abstract description 9
- 238000005259 measurement Methods 0.000 abstract description 18
- 238000000034 method Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000009467 reduction Effects 0.000 abstract description 2
- 238000009628 steelmaking Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000007405 data analysis Methods 0.000 description 2
- 230000006735 deficit Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000007619 statistical method Methods 0.000 description 1
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Abstract
The utility model belongs to the technical field of steel making, and discloses a strip steel wave height monitoring device which is used for monitoring the strip steel wave height in a moving state; the method comprises the following steps: the distance measuring module is fixed above the strip steel production line through a support, the distance measuring probe is aligned to the surface of the moving strip steel, and the distance from the probe to the surface of the strip steel is measured; the field control module is connected with the ranging module and used for acquiring real-time measurement data of the ranging module; the response frequency of the ranging module is greater than or equal to 1.6 KHZ. The utility model discloses an automatic operation realizes removing the online real-time supervision of belted steel, has effectively promoted the influence of inclining reliability and reduction to production.
Description
Technical field
This utility model relates to steelmaking technical field, particularly to a kind of strip steel high monitoring device of wave.
Background technology
In recent years, fast development along with process industry, user is more and more harsher to the plate shape required precision of finished strip, the sheet material high data of wave are proposed to be distinctly claimed by a lot of users, and traditional online template instrumentation is all the glacing flatness of detection strip steel, need conversion Calculation just can obtain unrestrained high data, it is impossible to directly to detect.
Production scene is all dependent on measuring manually at present, for ensureing the real-time of data technological parameter to be made adjustment in time, operator are after the charge and discharge set action often having rolled up kink, manually product line is run and stop and carrying out unloading an operation, then checking by the clearance gauge unrestrained high data of measurement on platform, the most manually recorded.There is bigger personal safety and cause product line to shut down reduction of speed risk in manual measurement; and there is bigger personal error in measurement result; operating process loaded down with trivial details increase labor intensity; parking is unloaded a process and is produced surface defect; to sum up; it is poor that a method operability that manual measurement wave is high is unloaded in parking, and the paper mold record of measurement result is also unfavorable for the statistical analysis of data.
Utility model content
This utility model provides a kind of strip steel high monitoring device of wave, solves wave height manual in prior art and measures complex operation, and precision is low, causes production efficiency lowly to affect the technical problem evening quality out simultaneously.
For solving above-mentioned technical problem, this utility model provides a kind of strip steel high monitoring device of wave, high for monitoring the strip steel wave under mobile status；Including:
Range finder module, described range finder module is fixed on strip steel by support and produces the top of line, mobile belt steel surface described in range finding alignment probe, the distance of measuring probe to belt steel surface；
These field control modules, is connected with described range finder module, obtains the real-time measuring data of described range finder module；
Wherein, the response frequency of described range finder module is more than or equal to 1.6KHZ.
Further, the high monitoring device of described wave also includes: graphics module；Described graphics module is connected with described These field control modules, obtains the real-time measuring data of described range finder module, and draws collection of illustrative plates.
Further, described range finder module includes: range sensor；
Described range sensor is fixing on the bracket, is positioned at above the strip steel of described movement, and sensor probe is just to belt steel surface.
Further, described support includes: bracket base, slide rail and the slide block matched；
Described slide rail is fixed on described bracket base, is suspended in the top of described mobile strip steel；
Described slide block can slide along described slide rail；
Described range sensor is fixed on described slide block, can slide along described slide rail with described slide block.
Further, it is multiple for stating range sensor, evenly distributed on the bracket, monitor the strip steel face on described mobile strip width direction.
Further, described These field control modules includes: controller；
Described controller is connected with described range sensor, obtains real-time distance parameter.
Further, the high monitoring device of described wave also includes: alarm；Described alarm is connected with described controller, is detecting that wave is high beyond setting value alarm.
Further, described graphics module includes: drawing apparatus；Described drawing apparatus is connected with described controller, and the distance parameter measured in real time is depicted as collection of illustrative plates.
The one or more technical schemes provided in the embodiment of the present application, at least have the following technical effect that or advantage:
1, the strip steel high monitoring device of wave provided in the embodiment of the present application, uses the strip steel of the range sensor real time distance high-speed mobile of high response frequency, it is achieved in the case of not shutting down, real-time automatic measuring wave is high；It is greatly improved measurement efficiency and precision, is also avoided that production smog and quality impairment that closed-down manual measurement causes simultaneously.
2, the strip steel high monitoring device of wave provided in the embodiment of the present application, uses graphics module, i.e. drawing instrument instrument by the unrestrained high parameter drafting pattern measured in real time as collection of illustrative plates, it is simple to data analysis and technical study intuitively.
3, the unrestrained high monitoring device of the strip steel provided in the embodiment of the present application, uses support to move above product line across at strip steel, it is simple to forward is found range, stable direct, and improving measurement accuracy lowers error；Further, will slide rail be set on rack cross-bar, range sensor is fixed on the slide block mated with slide rail, so that range sensor moves up in strip width side, adjust strong point, side, more adapt to wave high measurement, promote reliability or by multiple evenly distributed range sensors in the direction of the width, expand range finding sample space, promote reliability.
4, the strip steel high monitoring device of wave provided in the embodiment of the present application, at the scene by arranging alarm, performs warning for exceeding the unrestrained high parameter limiting threshold value, assists produced on-site, be substantially reduced the risk of substandard product.
Accompanying drawing explanation
The structural representation of the strip steel high monitoring device of wave that Fig. 1 provides for this utility model embodiment；
The schematic diagram of the strip steel high monitoring device of wave that Fig. 2 provides for this utility model embodiment.
Detailed description of the invention
The embodiment of the present application, by providing a kind of strip steel high monitoring device of wave, solves wave height manual in prior art and measures complex operation, and precision is low, causes production efficiency lowly to affect the technical problem evening quality out simultaneously；Reach automatic real-time measurement, promote Measurement reliability and the effect of real-time, it is to avoid shut down the production pause that detection causes, the technique effect of product quality infringement.
For solving above-mentioned technical problem, the general thought of the embodiment of the present application offer technical scheme is as follows:
A kind of strip steel high monitoring device of wave is high for monitoring the strip steel wave under mobile status；Including:
Range finder module, described range finder module is fixed on strip steel by support and produces the top of line, mobile belt steel surface described in range finding alignment probe, the distance of measuring probe to belt steel surface；
These field control modules, is connected with described range finder module, obtains the real-time measuring data of described range finder module；
Wherein, the response frequency of described range finder module is more than or equal to 1.6KHZ.
By foregoing it can be seen that by strip steel in range sensor On-line sampling system high-speed mobile, automaticity is high, and certainty of measurement and reliability are greatly promoted；Meanwhile, the sensor of high response frequency can be greatly promoted monitoring accuracy and efficiency.
In order to be better understood from technique scheme, below in conjunction with Figure of description and specific embodiment, technique scheme is described in detail, the specific features being to be understood that in this utility model embodiment and embodiment is the detailed description to technical scheme, rather than the restriction to technical scheme, in the case of not conflicting, the technical characteristic in the embodiment of the present application and embodiment can be mutually combined.
See Fig. 1, a kind of strip steel high monitoring device of wave that this utility model embodiment provides is high for monitoring the strip steel wave under mobile status；Including:
Range finder module, described range finder module is fixed on strip steel by support and produces the top of line, mobile belt steel surface described in range finding alignment probe, the distance of measuring probe to belt steel surface；
These field control modules, is connected with described range finder module, obtains the real-time measuring data of described range finder module；
Wherein, the response frequency of described range finder module is more than or equal to 1.6KHZ.
Structure and the work process thereof of the described strip steel high monitoring device of wave will be introduced below respectively.
First the structure of the described strip steel high monitoring device of wave is introduced.
Range finder module is fixed on strip steel by support and produces the top of line, and range finding alignment probe moves strip steel 1 surface, the distance of measuring probe to belt steel surface；Performing aforesaid operations, realized by range sensor, generally use laser distance sensor 3, can be selected for laser triangulation specular displacement sensor, it is less that it irradiates hot spot, and precision and response frequency meet measurement requirement, and the laser 5 of projection is just to belt steel surface.
Field control unit, performs action control as field controller, receives the parameter measured in real time；Generally use controller, can be selected for PLC or other kinds of controller.
Perform drawing course, use drawing instrument instrument.
In view of the monitoring position of range sensor, moving the surface producing line at strip steel, therefore support 2 to be generally suspended in top across producing line.
Further, the cross bar being positioned on strip width direction of support arranging slide rail 4 and the slide block matched, can move along described cross bar slide rail, range sensor is fixed on slide block, follows slip, adjusts monitoring position；Or on cross bar, it is uniformly arranged multiple range sensor, measures volume shape wave in whole width range, complete during data volume Datong District, reliability can be promoted.
Work process is described below.
This device work before, be loaded in product line on, adjust monitoring position, i.e. range sensor probe just to belt steel surface, be preferably provided at milling train gateway, choose strip speed state faster.
Seeing Fig. 2, in operation process, the range sensor of high response frequency, the distance of real-time measuring appliance belt steel surface, the array of side returns to controller, obtains maximum difference (H-h), i.e. wave high；Collection of illustrative plates is drawn out again by drawing apparatus.
The one or more technical schemes provided in the embodiment of the present application, at least have the following technical effect that or advantage:
1, the strip steel high monitoring device of wave provided in the embodiment of the present application, uses the strip steel of the range sensor real time distance high-speed mobile of high response frequency, it is achieved in the case of not shutting down, real-time automatic measuring wave is high；It is greatly improved measurement efficiency and precision, is also avoided that production smog and quality impairment that closed-down manual measurement causes simultaneously.
2, the strip steel high monitoring device of wave provided in the embodiment of the present application, uses graphics module, i.e. drawing instrument instrument by the unrestrained high parameter drafting pattern measured in real time as collection of illustrative plates, it is simple to data analysis and technical study intuitively.
3, the unrestrained high monitoring device of the strip steel provided in the embodiment of the present application, uses support to move above product line across at strip steel, it is simple to forward is found range, stable direct, and improving measurement accuracy lowers error；Further, will slide rail be set on rack cross-bar, range sensor is fixed on the slide block mated with slide rail, so that range sensor moves up in strip width side, adjust strong point, side, more adapt to wave high measurement, promote reliability or by multiple evenly distributed range sensors in the direction of the width, expand range finding sample space, promote reliability.
4, the strip steel high monitoring device of wave provided in the embodiment of the present application, at the scene by arranging alarm, performs warning for exceeding the unrestrained high parameter limiting threshold value, assists produced on-site, be substantially reduced the risk of substandard product.
It should be noted last that, above detailed description of the invention is only in order to illustrate the technical solution of the utility model and unrestricted, although this utility model being described in detail with reference to example, it will be understood by those within the art that, the technical solution of the utility model can be modified or equivalent, without deviating from the spirit and scope of technical solutions of the utility model, it all should be contained in the middle of right of the present utility model.
Claims (8)
1. the high monitoring device of strip steel wave is high for monitoring the strip steel wave under mobile status；It is characterized in that, including:
Range finder module, described range finder module is fixed on strip steel by support and produces the top of line, mobile belt steel surface described in range finding alignment probe, the distance of measuring probe to belt steel surface；
These field control modules, is connected with described range finder module, obtains the real-time measuring data of described range finder module；
Wherein, the response frequency of described range finder module is more than or equal to 1.6KHZ.
2. the strip steel high monitoring device of wave as claimed in claim 1, it is characterised in that also include: graphics module；Described graphics module is connected with described These field control modules, obtains the real-time measuring data of described range finder module, and draws collection of illustrative plates.
3. the strip steel high monitoring device of wave as claimed in claim 2, it is characterised in that described range finder module includes: range sensor；
Described range sensor is fixing on the bracket, is positioned at above the strip steel of described movement, and sensor probe is just to belt steel surface.
4. the strip steel high monitoring device of wave as claimed in claim 3, it is characterised in that described support includes: bracket base, slide rail and the slide block matched；
Described slide rail is fixed on described bracket base, is suspended in the top of described mobile strip steel；
Described slide block can slide along described slide rail；
Described range sensor is fixed on described slide block, can slide along described slide rail with described slide block.
5. the strip steel high monitoring device of wave as claimed in claim 3, it is characterised in that: described range sensor is multiple, evenly distributed on the bracket, monitor the strip steel face on described mobile strip width direction.
6. the strip steel high monitoring device of wave as described in any one of claim 3～5, it is characterised in that described These field control modules includes: controller；
Described controller is connected with described range sensor, obtains real-time distance parameter.
7. the strip steel high monitoring device of wave as claimed in claim 6, it is characterised in that also include: alarm；Described alarm is connected with described controller, is detecting that wave is high beyond setting value alarm.
8. the strip steel high monitoring device of wave as claimed in claim 7, it is characterised in that described graphics module includes: drawing apparatus；
Described drawing apparatus is connected with described controller, and the distance parameter measured in real time is depicted as collection of illustrative plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520962557.3U CN205413925U (en) | 2015-11-26 | 2015-11-26 | Strip steel wave height monitoring device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520962557.3U CN205413925U (en) | 2015-11-26 | 2015-11-26 | Strip steel wave height monitoring device |
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| CN205413925U true CN205413925U (en) | 2016-08-03 |
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| CN201520962557.3U Active CN205413925U (en) | 2015-11-26 | 2015-11-26 | Strip steel wave height monitoring device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106441106A (en) * | 2016-08-30 | 2017-02-22 | 首钢京唐钢铁联合有限责任公司 | Device and method for measuring jitter of hot-dip galvanized strip steel after being discharged from zinc pot |
| CN109675936A (en) * | 2019-01-13 | 2019-04-26 | 上海务宝智能装备有限公司 | Strip shape wave on-line detecting system and method |
| CN110280609A (en) * | 2019-07-23 | 2019-09-27 | 攀枝花学院 | Hot-strip straightness detection device |
-
2015
- 2015-11-26 CN CN201520962557.3U patent/CN205413925U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106441106A (en) * | 2016-08-30 | 2017-02-22 | 首钢京唐钢铁联合有限责任公司 | Device and method for measuring jitter of hot-dip galvanized strip steel after being discharged from zinc pot |
| CN106441106B (en) * | 2016-08-30 | 2019-06-11 | 首钢京唐钢铁联合有限责任公司 | Device and method for measuring jitter of hot-dip galvanized strip steel after being discharged from zinc pot |
| CN109675936A (en) * | 2019-01-13 | 2019-04-26 | 上海务宝智能装备有限公司 | Strip shape wave on-line detecting system and method |
| CN110280609A (en) * | 2019-07-23 | 2019-09-27 | 攀枝花学院 | Hot-strip straightness detection device |
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