CN205413165U - But automatic adjustment moves tooth roll crusher in jaw clearance - Google Patents
But automatic adjustment moves tooth roll crusher in jaw clearance Download PDFInfo
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- CN205413165U CN205413165U CN201620234282.6U CN201620234282U CN205413165U CN 205413165 U CN205413165 U CN 205413165U CN 201620234282 U CN201620234282 U CN 201620234282U CN 205413165 U CN205413165 U CN 205413165U
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- 238000000034 method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000013590 bulk material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
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Abstract
本实用新型涉及一种可自动调整动颚板间隙的齿辊式破碎机,包括破碎电机,安装在破碎机上的销轴,以及转动的安装在销轴上的动颚板,所述动颚板的两侧对称设有能够使动颚板转动以增大其与破碎机齿辊间间隙的拉杆装置,拉杆装置分别安装在销轴两端;所述拉杆装置与一控制其运动的驱动装置键连接,所述驱动装置连接一单片机的输出端,破碎电机与该单片机的输入端连接,通过单片机控制直线电机提供驱动力,进而调节拉杆装置中滑块的移动,通过拉杆装置的滑块的移动控制动颚板和齿辊轴之间的间隙;驱动装置结构简单,安装、拆卸方便,经济可靠;本装置适应性好,不受外界工作环境的影响。
The utility model relates to a toothed roller crusher capable of automatically adjusting the gap between movable jaw plates, comprising a crushing motor, a pin shaft installed on the crusher, and a rotating movable jaw plate mounted on the pin shaft, the movable jaw plate The two sides of the movable jaw plate are symmetrically equipped with a pull rod device that can rotate the movable jaw plate to increase the gap between it and the toothed roller of the crusher. The pull rod device is respectively installed at both ends of the pin shaft; connected, the driving device is connected to the output end of a single-chip microcomputer, the crushing motor is connected to the input end of the single-chip microcomputer, the linear motor is controlled by the single-chip microcomputer to provide driving force, and then the movement of the slide block in the pull rod device is adjusted, and the movement of the slide block through the pull rod device Control the gap between the brake jaw plate and the toothed roller shaft; the driving device is simple in structure, easy to install and disassemble, economical and reliable; the device has good adaptability and is not affected by the external working environment.
Description
技术领域 technical field
本实用新型涉及一种间隙调整装置,具体是一种可自动调整动颚板间隙的齿辊式破碎机,属于矿山机械设备领域。 The utility model relates to a gap adjusting device, in particular to a toothed roller crusher capable of automatically adjusting the gap between movable jaw plates, which belongs to the field of mining machinery equipment.
背景技术 Background technique
破碎机是煤炭生产系统的重要设备之一,其性能和工作效率直接影响整个生产系统的正常运行。齿辊式破碎机是一种以矿岩的剪切、拉伸、折弯破碎机理为主,冲击和挤压破碎机理为辅,以此来实现破碎的高效破碎机。齿辊式破碎机在破碎过程中的负载变化范围大,由于矿石的形状大小不一,来料不均匀,大块物料和连续集中的散料会卡在出料口处,这时就需要通过增大动颚板和齿辊轴之间的间隙来实现被卡物料的放料;现有的方法都是通过人工调整动颚板的拉紧装置的弹簧伸缩量来调整动颚板和齿辊轴之间的间隙,采用这种方法不能及时释放被卡物料,且物料释放完后还得人工调回原来的间隙,人员操作难度大,费时费工,影响破碎机的生产效率。因而,设计一种自动调整动颚板和齿辊轴之间的间隙的装置对于提高破碎机的生产效率有重要意义,是个亟待解决的问题。 Crusher is one of the important equipment of coal production system, its performance and working efficiency directly affect the normal operation of the whole production system. The toothed roller crusher is a high-efficiency crusher that mainly uses the shearing, stretching, and bending crushing mechanisms of ore rocks, supplemented by impact and extrusion crushing mechanisms, so as to achieve crushing. The load variation range of the toothed roller crusher is large during the crushing process. Due to the different shapes and sizes of the ore, the incoming material is uneven, and the bulk material and continuously concentrated bulk material will be stuck at the discharge port. At this time, it is necessary to pass Increase the gap between the movable jaw plate and the toothed roller shaft to realize the discharge of the jammed material; the existing methods are to manually adjust the spring expansion and contraction of the tensioning device of the movable jaw plate to adjust the movable jaw plate and the toothed roller The gap between the shafts cannot be released in time by this method, and after the material is released, it has to be manually adjusted to the original gap, which is difficult for personnel to operate, time-consuming and labor-intensive, and affects the production efficiency of the crusher. Therefore, designing a device for automatically adjusting the gap between the movable jaw plate and the toothed roller shaft is of great significance for improving the production efficiency of the crusher, and is an urgent problem to be solved.
发明内容 Contents of the invention
针对现有技术中存在的问题,本实用新型提供一种可自动调整动颚板间隙的齿辊式破碎机,该装置能够在不停机的状态下对齿辊式破碎机的动颚板进行调整,进而调整动颚板和齿辊轴之间的间隙,保证设备运行的质量和安全性;该装置适应性好、调整方法简单、使用寿命长。 Aiming at the problems existing in the prior art, the utility model provides a toothed roller crusher which can automatically adjust the clearance of the movable jaw plate, and the device can adjust the movable jaw plate of the toothed roller crusher without stopping the machine. , and then adjust the gap between the movable jaw plate and the toothed roller shaft to ensure the quality and safety of equipment operation; the device has good adaptability, simple adjustment method and long service life.
为了实现上述目的,本实用新型的技术方案是:一种可自动调整动颚板间隙的齿辊式破碎机,包括破碎电机,安装在破碎机上的销轴,以及转动的安装在销轴上的动颚板,所述动颚板的两侧对称设有能够使动颚板转动以增大其与破碎机齿辊间间隙的拉杆装置,拉杆装置分别安装在销轴两端;所述拉杆装置与一控制其运动的驱动装置键连接,所述驱动装置连接一单片机的输出端,破碎电机与该单片机的输入端连接。 In order to achieve the above purpose, the technical solution of the utility model is: a toothed roller crusher that can automatically adjust the gap between the movable jaw plates, including a crushing motor, a pin shaft installed on the crusher, and a rotating shaft mounted on the pin shaft. The two sides of the movable jaw plate are symmetrically equipped with a pull rod device that can rotate the movable jaw plate to increase the gap between the movable jaw plate and the toothed roller of the crusher. The pull rod devices are respectively installed at both ends of the pin shaft; the pull rod device It is connected with a drive device which controls its movement, the drive device is connected with the output end of a single-chip microcomputer, and the crushing motor is connected with the input end of the single-chip microcomputer.
所述拉杆装置由拉杆、滑块以及弹簧组成;所述滑块与拉杆滑配合连接,拉杆的一端设有销孔;另一端通过弹簧座连接有套装在杆体上的弹簧,并且在端部螺纹连接有锁紧螺母;所述滑块通过动颚板连接块与动颚板固连。 The pull rod device is composed of a pull rod, a slider and a spring; the slider is connected with the pull rod in a sliding fit, and one end of the pull rod is provided with a pin hole; A lock nut is connected; the slider is fixedly connected with the movable jaw plate through the movable jaw plate connecting block.
所述拉杆上的销孔与销轴过盈配合,所述动颚板与销轴间隙配合。 The pin hole on the pull rod is in interference fit with the pin shaft, and the movable jaw plate is in clearance fit with the pin shaft.
所述滑块的底面沿其长度设有滑槽,所述滑槽的两侧靠近弹簧的一端对称设有键槽。 The bottom surface of the slider is provided with a chute along its length, and key grooves are symmetrically arranged on both sides of the chute close to the end of the spring.
所述驱动装置包括一直线电机,直线电机的输出轴前端连接一与驱动装置连接的驱动块。 The driving device includes a linear motor, and the front end of the output shaft of the linear motor is connected with a driving block connected with the driving device.
所述驱动块顶面设有键。 A key is provided on the top surface of the drive block.
本实用新型采用破碎电机电流的波动判断破碎机负载的大小,通过单片机控制直线电机提供驱动力,进而调节拉杆装置中滑块的移动,通过拉杆装置的滑块的移动控制动颚板和齿辊轴之间的间隙;驱动装置结构简单,安装、拆卸方便,经济可靠;本装置适应性好,不受外界工作环境的影响。 The utility model uses the fluctuation of the current of the crushing motor to judge the size of the load of the crusher, controls the linear motor to provide the driving force through the single-chip microcomputer, and then adjusts the movement of the slider in the pull rod device, and controls the movable jaw plate and toothed roller through the movement of the slider of the pull rod device The gap between the shafts; the driving device has a simple structure, convenient installation and disassembly, and is economical and reliable; the device has good adaptability and is not affected by the external working environment.
附图说明 Description of drawings
图1是本实用新型的总体结构示意图。 Fig. 1 is the overall structural representation of the utility model.
图2是拉杆装置结构示意图。 Fig. 2 is a schematic diagram of the structure of the pull rod device.
图3是拉杆装置中滑块的结构示意图。 Fig. 3 is a structural schematic diagram of the slider in the pull rod device.
图4是本实用新型的工作原理框图。 Fig. 4 is a working principle block diagram of the utility model.
图中:1、销轴,2、动颚板连接块,3、拉杆装置,3-1、拉杆,3-2、滑块,3-3、销孔,3-4、弹簧,3-5、弹簧座,3-6、锁紧螺母,4、驱动块,。 In the figure: 1, pin shaft, 2, movable jaw plate connecting block, 3, pull rod device, 3-1, pull rod, 3-2, slide block, 3-3, pin hole, 3-4, spring, 3-5 , Spring seat, 3-6, lock nut, 4, drive block,.
具体实施方式 detailed description
下面结合附图对本实用新型作进一步说明。 Below in conjunction with accompanying drawing, the utility model is further described.
如图1-3所示,一种可自动调整动颚板间隙的齿辊式破碎机,包括破碎电机,安装在破碎机上的销轴1,以及转动的安装在销轴1上的动颚板,所述动颚板的两侧对称设有能够使动颚板转动以增大其与破碎机齿辊间间隙的拉杆装置3,拉杆装置3分别安装在销轴1两端;所述拉杆装置3与一控制其运动的驱动装置键连接,所述驱动装置以及破碎电机均与单片机连接,单片机通过输入的破碎电机电流的波动判断负载的大小,从而输出控制信号到驱动装置。 As shown in Figure 1-3, a toothed roller crusher that can automatically adjust the clearance of the movable jaw plate includes a crushing motor, a pin shaft 1 installed on the crusher, and a rotating movable jaw plate mounted on the pin shaft 1 The two sides of the movable jaw plate are symmetrically provided with a tie rod device 3 that can rotate the movable jaw plate to increase the gap between it and the toothed roller of the crusher, and the pull rod device 3 is respectively installed at both ends of the pin shaft 1; 3. It is connected with a driving device that controls its movement. The driving device and the crushing motor are connected to the single-chip microcomputer. The single-chip microcomputer judges the size of the load through the fluctuation of the input current of the crushing motor, thereby outputting a control signal to the driving device.
所述拉杆装置3由拉杆3-1、滑块3-2以及弹簧3-4组成;所述滑块3-2与拉杆3-1滑配合连接,拉杆3-1的一端设有销孔3-3;另一端通过弹簧座3-5连接有套装在杆体上的弹簧3-4,并且在端部螺纹连接有锁紧螺母3-6;所述滑块3-2通过动颚板连接块2与动颚板固连,动颚板连接块2可随滑块3-2在拉杆装置3的拉杆3-1上水平移动,从而带动动颚板转动,调节其与破碎机齿辊之间的间隙。 The pull rod device 3 is composed of a pull rod 3-1, a slider 3-2 and a spring 3-4; the slider 3-2 is connected with the pull rod 3-1 by sliding fit, and one end of the pull rod 3-1 is provided with a pin hole 3 -3; the other end is connected with a spring 3-4 set on the rod body through a spring seat 3-5, and a lock nut 3-6 is threaded at the end; the slider 3-2 is connected to the block through the movable jaw plate 2. It is fixedly connected with the movable jaw plate, and the movable jaw plate connecting block 2 can move horizontally on the pull rod 3-1 of the pull rod device 3 with the slider 3-2, thereby driving the movable jaw plate to rotate and adjusting the gap between it and the crusher tooth roller. Clearance.
所述拉杆3-1上的销孔与销轴1过盈配合,所述动颚板与销轴1间隙配合。 The pin hole on the pull rod 3-1 is in interference fit with the pin shaft 1, and the movable jaw plate is in clearance fit with the pin shaft 1.
所述滑块3-2的底面沿其长度设有滑槽,所述滑槽的两侧靠近弹簧3-4的一端对称设有键槽。 The bottom surface of the slider 3-2 is provided with a chute along its length, and key grooves are symmetrically provided on both sides of the chute close to the end of the spring 3-4.
所述驱动装置包括一直线电机,直线电机的输出轴前端连接一与驱动装置3连接的驱动块4。 The driving device includes a linear motor, and the front end of the output shaft of the linear motor is connected with a driving block 4 connected with the driving device 3 .
所述驱动块4顶面设有键。 The top surface of the driving block 4 is provided with a key.
如图4所示,本实用新型的工作原理是:齿辊式破碎机破碎电机的电流波动直接反映了破碎机负载的大小,若出现大块物料和连续集中的散料卡在出料口处时,破碎电机的电流会急剧变化,单片机的输入端收到信号处理后的信号后对驱动装置进行控制,驱动装置的直线电机使驱动块4向右滑动,从而带动拉杆装置3中的滑块3-2和动颚板连接块2向右移动,此时破碎机的动颚板绕销轴1开始旋转,动颚板和破碎机齿辊轴间的间隙增大,从而使大块物料或者集中连续的散料实现快速放料,放料后动颚板在拉杆装置3中的弹簧3-4的弹簧力作用下绕销轴1反方向旋转回到原来的位置,至此,齿辊式破碎机的动颚板自动调整装置完成一次动作。 As shown in Figure 4, the working principle of the utility model is: the current fluctuation of the crushing motor of the toothed roller crusher directly reflects the size of the load of the crusher. , the current of the crushing motor will change sharply, and the input terminal of the single-chip microcomputer will control the driving device after receiving the signal after signal processing, and the linear motor of the driving device will make the driving block 4 slide to the right, thereby driving the slider in the pull rod device 3 3-2 and the movable jaw plate connecting block 2 move to the right, at this time the movable jaw plate of the crusher starts to rotate around the pin shaft 1, and the gap between the movable jaw plate and the toothed roller shaft of the crusher increases, so that the large material or Concentrated and continuous bulk material realizes rapid discharge. After discharge, the movable jaw plate rotates around the pin shaft 1 in the opposite direction under the spring force of the spring 3-4 in the pull rod device 3 and returns to the original position. So far, the toothed roller crushing The automatic adjustment device of the moving jaw plate of the machine completes one action.
Claims (6)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107649234A (en) * | 2017-10-13 | 2018-02-02 | 徐州东南钢铁工业有限公司 | A kind of crusher in crushing particle diameter self-checking device and method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107649234A (en) * | 2017-10-13 | 2018-02-02 | 徐州东南钢铁工业有限公司 | A kind of crusher in crushing particle diameter self-checking device and method |
CN107649234B (en) * | 2017-10-13 | 2019-05-07 | 徐州东南钢铁工业有限公司 | A kind of crusher broken kernel diameter self-checking device and method |
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