CN205403281U - Controlling means of outdoor condenser cooling amount of wind - Google Patents

Controlling means of outdoor condenser cooling amount of wind Download PDF

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Publication number
CN205403281U
CN205403281U CN201620181736.8U CN201620181736U CN205403281U CN 205403281 U CN205403281 U CN 205403281U CN 201620181736 U CN201620181736 U CN 201620181736U CN 205403281 U CN205403281 U CN 205403281U
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China
Prior art keywords
air valve
electric air
condensing pressure
power
fan
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Expired - Fee Related
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CN201620181736.8U
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Chinese (zh)
Inventor
刘瑞璟
李进
于红波
李延辉
田小亮
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Qingdao University
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Qingdao University
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Abstract

The utility model belongs to the technical field of refrigeration plant's cooling air flow control, the utility model relates to a controlling means of outdoor condenser cooling amount of wind, its major structure is fixed on the female pipe of condenser collection liquid for the condensing pressure sensor passes through the installation of condensing pressure capillary, PLC central controller respectively with the condensing pressure sensor, fan frequency converter, line hookup between power -driven air valve controller and the ac contactor, fan frequency converter and ac contactor couple with the frequency conversion fan respectively, the power -driven air valve controller is connected on power -driven air valve electric actuator, mechanical linkage between power -driven air valve electric actuator and the power -driven air valve valve block, fan frequency converter and power -driven air valve controller couple respectively on the power frequency power supply line, the control process includes electric signal transition, the control frequency conversion fan volume of airing exhaust and control power -driven air valve intake, can control the condenser intake voluntarily linear, its control theory science, technology is simple and convenient, and control accuracy is high, uses manpower sparingly, and the energy consumption is low, and the fault rate is low, and is longe -lived, controls reliably.

Description

A kind of control device of outdoor condenser cooling air quantity
Technical field:
This utility model belongs to the cooling air quantity of refrigeration plant and controls technical field, relate to the control device of a kind of outdoor condenser cooling air quantity, particularly a kind of device according to condensing pressure size, outdoor condenser cooling air quantity being controlled under the low temperature environment of outdoor pole.
Background technology:
At present, the outdoor condenser of the refrigeration plant such as industrial air-conditioning unit and freezer unit is usually the fin-tube heat exchanger with blower fan, and it is walked heat reduce condensation temperature by raising ventilating air temperature band.This heat exchange mode is in outdoor environment temperature relatively low season, heat exchange efficiency is higher, but when outdoor environment temperature is extremely low, because unit occurs that low-voltage variation affects operation on the contrary and produces, such as, under the industrial air-conditioning unit to outdoor environment heat extraction of whole year operation and freezer unit operating mode in the winter time, particularly when outdoor environment temperature processes the dew point temperature of air lower than unit, owing to outdoor inlet air temperature of condenser is too low, condensation temperature is made to be gradually lowered, so that condensing pressure reduces therewith, and condensing pressure reduction causes that evaporating pressure declines, unit refrigeration performance worsens, until unit self carries out low-voltage variation and shuts down, result not only affects the stability of unit ventilation temperature and humidity, and then affect air conditioner surroundings and plant produced in Factory Building, if things go on like this, air conditioning unit service life is also impacted.
For avoiding unit that low voltage failure occurs in the winter time, in prior art, it suitably reduces intake volume usually to outdoor condenser parcel canvas, or the cooling blower quantity of work is increased or reduces by installing pressure controller additional, both improved devices can prevent low voltage failure to a certain extent, but when outside air temperature changes, the method of parcel canvas needs to manually adjust wrapped air-admitting surface, reach to change the purpose of cooling air quantity, person works's amount is added because not being automatically adjusted, degree of regulation is difficult to ensure that simultaneously, and blower fan still power frequency operation, waste a large amount of electric energy;Install pressure controller additional to increase and decrease the device of blower fan number, fan starting and stopped process easily cause the fluctuation of condensing pressure, have impact on stablizing of evaporating temperature, and frequent start-stop easily causes service life of fan and shortens, and is unfavorable for the operation steady in a long-term of unit.Therefore, seek to design the control device of a kind of outdoor condenser cooling air quantity, pressure in condenser is converted to the signal of telecommunication, ratio aperture and the intake of Electric air valve valve block is controlled by the signal of telecommunication, controlled operating frequency and the rotating speed of frequency conversion fan by the signal of telecommunication, reach to control the purpose of exhaust air rate, and reduce operation blower fan number according to actual needs, meeting low air quantity operating mode and power conservation requirement, this technical scheme there is not yet report so far.
Utility model content:
It is an object of the invention to the shortcoming overcoming prior art to exist, the control device of a kind of outdoor condenser cooling air quantity of design is proposed, to solve to manually adjust that air-admitting surface workload is big, low precision and the big problem of power consumption, the problem solving to adopt the condensing pressure fluctuation caused in pressure controller increase and decrease working fan quantity process, evaporating temperature unstable and service life of fan shortens.
In order to realize foregoing invention purpose, the control device of the outdoor condenser cooling air quantity that this utility model relates to, its agent structure includes: condensing pressure sensor, fan frequency converter, frequency conversion fan, Electric air valve YE, Electric air valve valve block, Electric air valve controller, condenser liquid collecting mother manages, PLC central controller, A.C. contactor, casing of outdoor, condensing pressure capillary tube, condensing pressure holding wire, transducer power output lead, Electric air valve controller power output lead, power frequency supply lines, inverter control signal line, A.C. contactor control signal wire and Electric air valve controller control signal line;Condensing pressure sensor is fixed on condenser liquid collecting mother's pipe by condensing pressure capillary tube, and condensing pressure capillary tube and condenser liquid collecting mother's pipe are connected;PLC central controller is by condensing pressure holding wire, inverter control signal line, Electric air valve controller control signal line and A.C. contactor control signal wire, couple with the top-stitching of condensing pressure sensor, fan frequency converter, Electric air valve controller and A.C. contactor respectively, setting program instruction in PLC central controller;Coupled by transducer power output lead line between fan frequency converter and above frequency conversion fan;Coupled by transducer power output lead line between fan frequency converter and A.C. contactor, coupled by transducer power output lead line between A.C. contactor and following frequency conversion fan;Electric air valve valve block is arranged on the air inlet of casing of outdoor;Electric air valve controller is connected on Electric air valve YE by Electric air valve controller power output lead, mechanical linkage between Electric air valve YE and Electric air valve valve block, fan frequency converter and Electric air valve controller are respectively coupled on power frequency supply lines, and power frequency supply lines connects the power supply of peripheral hardware;The programmed instruction set in PLC central controller can also enroll optimization programmed instruction according to following order: when condensing pressure reduces and needs to reduce air quantity, according to reducing converter output frequency, reducing the order action successively running blower fan number, reducing Electric air valve aperture;When condensing pressure raises and needs to increase air quantity, according to increasing Electric air valve aperture, improving converter output frequency, increasing the order action successively running blower fan number, thus improving energy-saving effect.
The control process of the outdoor condenser cooling air amount control device that this utility model relates to includes signal of telecommunication conversion, controls frequency conversion fan exhaust air rate and control Electric air valve intake three part, and concrete control process is:
(1) signal of telecommunication conversion: condenser liquid collecting mother's pipe internal condensation pressure is transferred to condensing pressure sensor by condensing pressure capillary tube, condensing pressure sensor condensing pressure is converted to voltage more than 0 less than 10V or electric current more than the 4mA signal of telecommunication less than 20mA, the signal of telecommunication of condensing pressure sensor increases along with the raising of condensing pressure, the signal of telecommunication of condensing pressure sensor reduces along with the reduction of condensing pressure, it is achieved the ratio of condensing pressure signal and the signal of telecommunication is changed;
(2) frequency conversion fan exhaust air rate is controlled: the signal of telecommunication that step (1) is changed is flowed to PLC central controller by condensing pressure holding wire by condensing pressure sensor, PLC central controller judges the condensing pressure signal of telecommunication according to programmed instruction, then pass through inverter control signal line, A.C. contactor control signal wire outputs a control signal to fan frequency converter and A.C. contactor respectively, electric energy after frequency-conversion processing is transferred to frequency conversion fan and A.C. contactor above respectively through transducer power output lead according to the control signal of PLC central controller by the fan frequency converter that power supply drives, A.C. contactor is transferred to following frequency conversion fan by the electric energy after transducer power output lead just frequency-conversion processing;Thus controlling the operating frequency of two frequency conversion fans and rotating speed increases along with the increase of step (1) converted electrical number, the operating frequency and the rotating speed that control frequency conversion fan reduce along with the reduction of step (1) converted electrical number, and then Linear Control intake, and setting program instruction PLC central controller can be made to pass through A.C. contactor control signal line traffic control A.C. contactor as required, realize reducing the low air quantity operating mode running blower fan number, meet power conservation requirement;
null(3) Electric air valve intake is controlled: the signal of telecommunication that step (1) is changed is flowed to PLC central controller by condensing pressure holding wire by condensing pressure sensor,PLC central controller judges the condensing pressure signal of telecommunication according to programmed instruction,Then pass through Electric air valve controller control signal line and output a control signal to Electric air valve controller,Power frequency electric energy is sent to air-valve YE by Electric air valve controller power output lead according to the control signal of PLC central controller by the Electric air valve controller that power supply drives,Thus controlling rotating and the action ratio of Electric air valve YE,And then the aperture of Electric air valve valve block controlling to be arranged on casing of outdoor air inlet increases along with the increase of step (1) converted electrical number,The aperture of Electric air valve valve block reduces along with the reduction of step (1) converted electrical number,Realize the Linear Control of Electric air valve intake.
This utility model compared with prior art, can control condenser intake, its control principle science, simple process by auto linear, and control accuracy is high, saves manpower, and energy consumption is low, failure rate is low, and the life-span is long;It is simple that it controls device structure, controls reliable, and wide accommodation controls environmental friendliness.
Accompanying drawing illustrates:
Fig. 1 is the Facad structure principle schematic of air-conditioner outdoor unit of the present utility model.
Fig. 2 is the structure principle schematic of air-conditioner outdoor unit of the present utility model.
Fig. 3 is automatic control flow chart structural principle schematic diagram of the present utility model.
Detailed description of the invention:
Below by specific embodiment and in conjunction with accompanying drawing, the utility model is described in further detail.
Embodiment:
The control device of the outdoor condenser cooling air quantity that the present embodiment relates to, its agent structure includes: condensing pressure sensor 1, fan frequency converter 2, frequency conversion fan 3, Electric air valve YE 4, Electric air valve valve block 5, Electric air valve controller 6, condenser liquid collecting mother's pipe 7, PLC central controller 8, A.C. contactor 9, casing of outdoor 10, condensing pressure capillary tube 11, condensing pressure holding wire 12, transducer power output lead 13, Electric air valve controller power output lead 14, power frequency supply lines 15, inverter control signal line 16, A.C. contactor control signal wire 17 and Electric air valve controller control signal line 18;Condensing pressure sensor 1 is fixed on condenser liquid collecting mother's pipe 7 by condensing pressure capillary tube 11, and condensing pressure capillary tube 11 and condenser liquid collecting mother's pipe 7 are connected;PLC central controller 8 is by condensing pressure holding wire 12, inverter control signal line 16, Electric air valve controller control signal line 18 and A.C. contactor control signal wire 17, couple with the top-stitching of condensing pressure sensor 1, fan frequency converter 2, Electric air valve controller 6 and A.C. contactor 9 respectively, setting program instruction in PLC central controller 8;Coupled by transducer power output lead 13 line between fan frequency converter 2 and above frequency conversion fan 3;Coupled by transducer power output lead 13 line between fan frequency converter 2 and A.C. contactor 9, coupled by transducer power output lead 13 line between A.C. contactor 9 and following frequency conversion fan 3;Electric air valve valve block 5 is arranged on the air inlet of casing of outdoor 10;Electric air valve controller 6 is connected on Electric air valve YE 4 by Electric air valve controller power output lead 14, mechanical linkage between Electric air valve YE 4 and Electric air valve valve block 5, fan frequency converter 2 and Electric air valve controller 6 are respectively coupled on power frequency supply lines 15, and power frequency supply lines 15 connects the power supply of peripheral hardware.
In the present embodiment, the programmed instruction set in PLC central controller 8 can also enroll optimization programmed instruction according to following order: when condensing pressure reduces and needs to reduce air quantity, according to reducing converter output frequency, reducing the order action successively running blower fan number, reducing Electric air valve aperture;When condensing pressure raises and needs to increase air quantity, according to increasing Electric air valve aperture, improving converter output frequency, increasing the order action successively running blower fan number, thus improving energy-saving effect.
The control process of the outdoor condenser cooling air amount control device that the present embodiment relates to includes signal of telecommunication conversion, controls frequency conversion fan exhaust air rate and control Electric air valve intake three part, and concrete control process is:
(1) signal of telecommunication conversion: condenser liquid collecting mother's pipe 7 internal condensation pressure is transferred to condensing pressure sensor 1 by condensing pressure capillary tube 11, condensing pressure sensor 1 condensing pressure is converted to voltage more than 0 less than 10V or electric current more than the 4mA signal of telecommunication less than 20mA, the signal of telecommunication of condensing pressure sensor 1 increases along with the raising of condensing pressure, the signal of telecommunication of condensing pressure sensor 1 reduces along with the reduction of condensing pressure, it is achieved the ratio of condensing pressure signal and the signal of telecommunication is changed;
(2) frequency conversion fan exhaust air rate is controlled: the signal of telecommunication that step (1) is changed by condensing pressure sensor 1 flows to PLC central controller 8 by condensing pressure holding wire 12, PLC central controller 8 judges the condensing pressure signal of telecommunication according to programmed instruction, then pass through inverter control signal line 16, A.C. contactor control signal wire 17 outputs a control signal to fan frequency converter 2 and A.C. contactor 9 respectively, electric energy after frequency-conversion processing is transferred to frequency conversion fan 3 and A.C. contactor 9 above respectively through transducer power output lead 13 according to the control signal of PLC central controller 8 by the fan frequency converter 2 that power supply drives, A.C. contactor 9 is transferred to following frequency conversion fan 3 by the electric energy after transducer power output lead 13 just frequency-conversion processing;Thus controlling the operating frequency of two frequency conversion fans 3 and rotating speed increases along with the increase of step (1) converted electrical number, the operating frequency and the rotating speed that control frequency conversion fan 3 reduce along with the reduction of step (1) converted electrical number, and then Linear Control intake, and setting program instruction PLC central controller 8 can be made to control A.C. contactor 9 by A.C. contactor control signal wire 17 as required, realize reducing the low air quantity operating mode running blower fan number, meet power conservation requirement;
null(3) Electric air valve intake is controlled: the signal of telecommunication that step (1) is changed by condensing pressure sensor 1 flows to PLC central controller 8 by condensing pressure holding wire 12,PLC central controller 8 judges the condensing pressure signal of telecommunication according to programmed instruction,Then pass through Electric air valve controller control signal line 18 and output a control signal to Electric air valve controller 6,Power frequency electric energy is sent to air-valve YE 4 by Electric air valve controller power output lead 14 according to the control signal of PLC central controller 8 by the Electric air valve controller 6 that power supply drives,Thus controlling rotating and the action ratio of Electric air valve YE 4,And then the aperture of Electric air valve valve block 5 controlling to be arranged on casing of outdoor 10 air inlet increases along with the increase of step (1) converted electrical number,The aperture of Electric air valve valve block 5 reduces along with the reduction of step (1) converted electrical number,Realize the Linear Control of Electric air valve intake.

Claims (1)

1. the control device of an outdoor condenser cooling air quantity, it is characterized in that agent structure includes: condensing pressure sensor, fan frequency converter, frequency conversion fan, Electric air valve YE, Electric air valve valve block, Electric air valve controller, condenser liquid collecting mother manages, PLC central controller, A.C. contactor, casing of outdoor, condensing pressure capillary tube, condensing pressure holding wire, transducer power output lead, Electric air valve controller power output lead, power frequency supply lines, inverter control signal line, A.C. contactor control signal wire and Electric air valve controller control signal line;Condensing pressure sensor is fixed on condenser liquid collecting mother's pipe by condensing pressure capillary tube, and condensing pressure capillary tube and condenser liquid collecting mother's pipe are connected;PLC central controller is by condensing pressure holding wire, inverter control signal line, Electric air valve controller control signal line and A.C. contactor control signal wire, couple with the top-stitching of condensing pressure sensor, fan frequency converter, Electric air valve controller and A.C. contactor respectively, setting program instruction in PLC central controller;Coupled by transducer power output lead line between fan frequency converter and above frequency conversion fan;Coupled by transducer power output lead line between fan frequency converter and A.C. contactor, coupled by transducer power output lead line between A.C. contactor and following frequency conversion fan;Electric air valve valve block is arranged on the air inlet of casing of outdoor;Electric air valve controller is connected on Electric air valve YE by Electric air valve controller power output lead, mechanical linkage between Electric air valve YE and Electric air valve valve block, fan frequency converter and Electric air valve controller are respectively coupled on power frequency supply lines, and power frequency supply lines connects the power supply of peripheral hardware.
CN201620181736.8U 2016-03-10 2016-03-10 Controlling means of outdoor condenser cooling amount of wind Expired - Fee Related CN205403281U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105546896A (en) * 2016-03-10 2016-05-04 青岛大学 Control device for cooling air volume of outdoor condenser
CN109708274A (en) * 2018-12-29 2019-05-03 广东美的暖通设备有限公司 The control method and device of cryogenic refrigeration air-valve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105546896A (en) * 2016-03-10 2016-05-04 青岛大学 Control device for cooling air volume of outdoor condenser
CN109708274A (en) * 2018-12-29 2019-05-03 广东美的暖通设备有限公司 The control method and device of cryogenic refrigeration air-valve

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160727

Termination date: 20190310

CF01 Termination of patent right due to non-payment of annual fee