CN205398684U - Rotary part thermal treatment automation equipment - Google Patents
Rotary part thermal treatment automation equipment Download PDFInfo
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- CN205398684U CN205398684U CN201620234290.0U CN201620234290U CN205398684U CN 205398684 U CN205398684 U CN 205398684U CN 201620234290 U CN201620234290 U CN 201620234290U CN 205398684 U CN205398684 U CN 205398684U
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- rope
- rotary part
- water
- gear
- heat treatment
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Abstract
The utility model discloses a rotary part thermal treatment automation equipment, including all solid state induction heater, water cooling device and chassis fixing device, all solid state induction heater sets up in the water catch bowl outside, chassis fixing device sets up in the water cooling device below, and in the water catch bowl, chassis fixing device is including the fixed chassis and the movable support that lives, the movable support that lives passes through on the guide rail of pulley setting on fixed chassis, and be provided with rope winding and unwinding devices on the movable support alive, the both ends of fixed chassis all are provided with the rope fixed plate, and the rope fixed plate at fixed chassis both ends all is connected with rope winding and unwinding devices through the rope, the utility model discloses can carry out thermal treatment to rotary part, and chassis fixing device have automatically move with be convenient for place the function to rotary part, can heat through high -frequency coils counter gear gap and gear shaft surface, thermal treatment is effectual, the operating personnel of being convenient for operates rotary part.
Description
Technical field:
This utility model relates to a kind of annealing device, particularly relates to a kind of rotary part heat treatment automation equipment.
Background technology:
nullAlong with expanding economy，The demand of China's plant equipment is also progressively strengthening，But plant equipment middle gear and rotary part are requisite machine components，The particularly rotary part in mining equiment，Owing to mining equiment is that stone material is processed，And working environment evil is slightly，In work, stone material is often stuck between gear，Gear is caused damage，Simultaneously because stone material comparatively robust，Quality comparation is big，When machinery is operated，The dynamics that gear and gear-bearing are subject to is relatively larger，When occurring that overload or working time are long，There will be the damage of the fracture of gear shaft and gear，Therefore in the manufacturing process of gear and gear shaft，Need to carry out heat treatment，Owing to mining machinery is generally relatively larger，The quality of its gear used and gear shaft and volume are also relatively larger，When carrying out heat treatment，Special Equipment for Heating Processing is needed to process.Existing Equipment for Heating Processing volume is relatively larger, price is high, it is suitable for large enterprise to use, function is more single simultaneously, often because of bankroll problem in general plant equipment manufacturing enterprise, it is desirable in use making an equipment have several functions, no matter existing Equipment for Heating Processing is in price or the demand that functionally all cannot meet general plant equipment manufacturing enterprise, accordingly, it would be desirable to a kind of simple in construction, function are many and low-cost Equipment for Heating Processing.
Utility model content:
Technical problem to be solved in the utility model is: overcome the deficiencies in the prior art, a kind of simple in construction is provided, can disassemble, rotary part can be carried out heat treatment, and the fixing device of underframe has automatically moving and is easy to carry out rotary part placing function, it is possible to by the rotary part heat treatment automation equipment that gear gap and gear shaft surface are heated by high frequency coil.
nullThe technical solution of the utility model is: a kind of rotary part heat treatment automation equipment，Including full-solid induction heater、Water cooling equipment and the fixing device of underframe，Described full-solid induction heater is connected with power supply，And be arranged on outside water leg，Described water cooling equipment includes water storage box and spray equipment，Described water storage box is arranged on outside water leg，And described spray equipment is arranged on the top of water leg by spraying support，The fixing device of described underframe is arranged on below spray equipment，And in water leg，The fixing device of described underframe includes fixed frame and travel(l)ing rest，Described travel(l)ing rest is arranged on the guide rail in fixed frame by pulley，And described travel(l)ing rest is provided with rope draw off gear，The two ends of described fixed frame are provided with the fixing plate of rope，And the fixing plate of rope at fixed frame two ends is connected with rope draw off gear each through rope，Rope wrapped anti-clockwise on the fixing plate of one end rope is on rope draw off gear，Rope wound clockwise on the fixing plate of other end rope is on rope draw off gear.
Described rope draw off gear includes rotating shaft, rope position-arresting disk and driving device, described rotating shaft traverse rope position-arresting disk, and the two ends of described rotating shaft are arranged on travel(l)ing rest by bearing block, described rope is wrapped on rope position-arresting disk, and described rope position-arresting disk is two.
Described driving device is machine carousel or electric turntable, described machine carousel is provided with turning handle, described electric turntable is connected with motor by actuating device, and described motor is connected with power supply by forward-reverse switch, the two ends of described travel(l)ing rest are provided with support, and described support is provided with semicircular arc holding clamp.
Described full-solid induction heater is connected with power supply by switching, high frequency coil on described full-solid induction heater has at least two shape, and high frequency coil shape matches with gear shape and gear shaft shape, described spray equipment is connected with water pump by aqueduct, described water pump is arranged in water storage box, and described water pump is connected with power supply and control switch.
Described spray equipment is the cylinder hollow devices sealed, and is provided with hole for water spraying on cylinder hollow devices, and described spray support is hinged with spray equipment.
Being provided with gripper shoe and bolt in described fixed frame, described gripper shoe is at least two and all welds with fixed frame, and the screwed hole that described bolt is arranged in gripper shoe withstands on pressure plare, and described pressure plare is arranged in water leg.
Described water leg is the water collecting device that the surrounding that construction material is built has dash step, and the bottom of water leg is provided with discharge outlet, and discharge outlet is connected with water storage box by water pipe.
The beneficial effects of the utility model are:
1, rotary part can be carried out heat treatment by this utility model, and the fixing device of underframe has automatically moving and is easy to carry out rotary part placing function, by high frequency coil, gear gap and gear shaft surface can be heated, thermal effectiveness is good, it is simple to rotary part is operated by operator.
2, this utility model travel(l)ing rest adopts brand-new type of drive, in rotating shaft, winding clockwise and anticlockwise is carried out successively by two ropes, and two ropes are separately positioned on the two ends of fixed frame, by the rotation of rotating shaft, realizing two ropes loosening and tightening up in rotating shaft, the side shifting that travel(l)ing rest tightens up toward rope under the effect of rope, owing to rope is constantly in tensioned state, while mobile response is fast, it is ensured that accuracy that travel(l)ing rest moves and stationarity.
3, this utility model passes through machine carousel or the electric turntable power set as rotating shaft, machine carousel is provided with turning handle, when operator's manual rotation turning handle countershaft rotates, it is possible to ensure the accuracy rotated, operator's real-time operation, fast response time, improve work efficiency, electric turntable provides power by motor, by operator control positive and negative turn on realize motor drive rotating shaft rotate, save the muscle power of operator, reduce labor intensity.
4, this utility model high frequency coil has at least two shape, and high frequency coil shape matches with gear shape and gear shaft shape, ensure that high frequency coil can be placed in gear grooved and gear gap when heating, it is possible to ensure the quality of gear and gear shaft heating and comprehensive.
5, this utility model support is provided with semicircular arc holding clamp, ensure the stability that rotary part is placed on support, spray equipment is that bottom is covered with aperture cylinder hollow devices, and spray support is hinged with spray equipment, fast operating during convenient quenching, ensure the quality of quenching, improve the quality of rotary part.
6, this utility model water leg is that construction material is built, durable, decreases the waste of waste and old construction material; saving resource, the discharge outlet bottom water leg is connected with water storage box by water pipe simultaneously, it is achieved that the water circulation system in work; saving water resource, promotes enterprise's protection to environment.
7, this utility model fixed frame bottom welding at least two gripper shoe, the screwed hole that bolt is arranged in gripper shoe simultaneously withstands on pressure plare, and operator can pass through the operation to bolt, it is achieved the height of fixed frame, it is simple to operator are operated.
Accompanying drawing illustrates:
Fig. 1 is the front view of rotary part heat treatment automation equipment；
Fig. 2 is the left view of rotary part heat treatment automation equipment；
Fig. 3 is the fixing device top view of underframe of rotary part heat treatment automation equipment.
Detailed description of the invention:
Embodiment: referring to Fig. 1, Fig. 2 and Fig. 3, in figure, 1-full-solid induction heater, 2-water storage box, 3-spray equipment, 4-sprays support, 5-fixed frame, 6-travel(l)ing rest, 7-pulley, 8-rope fixes plate, 9-rope, 10-rotating shaft, 11-rope position-arresting disk, 12-driving device, 13-support, 14-holding clamp, 15-gripper shoe, 16-bearing block.
nullRotary part heat treatment automation equipment，Including full-solid induction heater 1、Water cooling equipment and the fixing device of underframe，Full-solid induction heater 1 is connected with power supply，And be arranged on outside water leg，Water cooling equipment includes water storage box 2 and spray equipment 3，Water storage box 2 is arranged on outside water leg，And spray equipment 3 is arranged on the top of water leg by spraying support 4，The fixing device of underframe is arranged on below spray equipment 3，And in water leg，The fixing device of underframe includes fixed frame 5 and travel(l)ing rest 6，Travel(l)ing rest 6 is arranged on the guide rail in fixed frame 5 by pulley 7，And travel(l)ing rest 6 is provided with rope draw off gear，The two ends of fixed frame 5 are provided with the fixing plate 8 of rope，And the fixing plate 8 of rope at fixed frame 5 two ends is connected with rope draw off gear each through rope 9，Rope 9 wrapped anti-clockwise on the fixing plate 8 of fixed frame 5 one end rope is on rope draw off gear，Rope 9 wound clockwise on the fixing plate 8 of fixed frame 5 other end rope is on rope draw off gear.
Rope draw off gear includes rotating shaft 10, rope position-arresting disk 11 and driving device 12, rotating shaft 10 traverse rope position-arresting disk 11, and the two ends of rotating shaft 10 are arranged on travel(l)ing rest 6 by bearing block 16, rope 9 is wrapped on rope position-arresting disk 11, and rope position-arresting disk 11 is two.
Driving device 12 is machine carousel or electric turntable, machine carousel is provided with turning handle, electric turntable is connected with motor by actuating device, and motor is connected with power supply by forward-reverse switch, the two ends of travel(l)ing rest 6 are provided with support 13, and support 13 is provided with semicircular arc holding clamp 14.
Full-solid induction heater 1 is connected with power supply by switching, high frequency coil on full-solid induction heater 1 has at least two shape, and high frequency coil shape matches with gear shape and gear shaft shape, spray equipment 3 is connected with water pump by aqueduct, water pump is arranged in water storage box 2, and water pump is connected with power supply and control switch.
Spray equipment 3 is the cylinder hollow devices sealed, and is provided with hole for water spraying on cylinder hollow devices, and spray support 4 is hinged with spray equipment 3.
Being provided with gripper shoe 15 and bolt in fixed frame 5, gripper shoe 15 is at least two and all welds with fixed frame 5, and the screwed hole that bolt is arranged in gripper shoe 15 withstands on pressure plare, and pressure plare is arranged in water leg.
Water leg is the water collecting device that the surrounding that construction material is built has dash step, and the bottom of water leg is provided with discharge outlet, and discharge outlet is connected with water storage box 2 by water pipe.
nullDuring use，Rotary part is placed on semicircular arc holding clamp 14，And be fixed，High frequency coil is arranged on rotary part and needs heat treated position，Operator's heating state according to rotary part，Adjust the output parameter of full-solid induction heater 1，And be operated by on-off control high frequency coil，When being heated to fixation degree，Personnel pass through rotary spray support 4，Spray equipment 3 is moved to rotary part need on the upside of heat treated position，And by controlling the water yield that on-off control spray equipment 3 is operated and sprays，Operator can pass through turning handle or forward-reverse switch rotating shaft 10，Rope position-arresting disk 11 is followed rotating shaft 10 and is rotated，What be all wound around on rope position-arresting disk 11 has rope 9，When rotating shaft 10 is toward when being rotated clockwise，The rope 9 of wound clockwise is loosened by rope position-arresting disk 11，The rope 9 of wrapped anti-clockwise is tightened up，Now travel(l)ing rest 6 moves toward a direction，When rotating shaft 10 is toward when counterclockwise rotating，The rope 9 of wound clockwise is tightened up by rope position-arresting disk 11，The rope 9 of wrapped anti-clockwise is loosened，Now travel(l)ing rest 6 moves toward another direction，When rotary part follow billy gate move to position to be operated time，Operator are arranged on high frequency coil in the gear seam of gear or gear or gear shaft are heated processing by the surface of gear shaft，Or carry out spray quenching，Then rotary part is carried out heat treatment repeatedly，Until rotary part meets use standard.
The above, it it is only preferred embodiment of the present utility model, not this utility model is done any pro forma restriction, every any simple modification, equivalent variations and modification above example made according to technical spirit of the present utility model, all still falls within the scope of technical solutions of the utility model.
Claims (7)
- null1. a rotary part heat treatment automation equipment，Including full-solid induction heater、Water cooling equipment and the fixing device of underframe，It is characterized in that: described full-solid induction heater is connected with power supply，And be arranged on outside water leg，Described water cooling equipment includes water storage box and spray equipment，Described water storage box is arranged on outside water leg，And described spray equipment is arranged on the top of water leg by spraying support，The fixing device of described underframe is arranged on below spray equipment，And in water leg，The fixing device of described underframe includes fixed frame and travel(l)ing rest，Described travel(l)ing rest is arranged on the guide rail in fixed frame by pulley，And described travel(l)ing rest is provided with rope draw off gear，The two ends of described fixed frame are provided with the fixing plate of rope，And the fixing plate of rope at fixed frame two ends is connected with rope draw off gear each through rope，Rope wrapped anti-clockwise on the fixing plate of one end rope is on rope draw off gear，Rope wound clockwise on the fixing plate of other end rope is on rope draw off gear.
- 2. rotary part heat treatment automation equipment according to claim 1, is characterized in that:Described rope draw off gear includes rotating shaft, rope position-arresting disk and driving device, described rotating shaft traverse rope position-arresting disk, and the two ends of described rotating shaft are arranged on travel(l)ing rest by bearing block, described rope is wrapped on rope position-arresting disk, and described rope position-arresting disk is two.
- 3. rotary part heat treatment automation equipment according to claim 2, it is characterized in that: described driving device is machine carousel or electric turntable, described machine carousel is provided with turning handle, described electric turntable is connected with motor by actuating device, and described motor is connected with power supply by forward-reverse switch, the two ends of described travel(l)ing rest are provided with support, and described support is provided with semicircular arc holding clamp.
- 4. rotary part heat treatment automation equipment according to claim 1, it is characterized in that: described full-solid induction heater is connected with power supply by switching, high frequency coil on full-solid induction heater has at least two shape, and high frequency coil shape matches with gear shape and gear shaft shape, described spray equipment is connected with water pump by aqueduct, described water pump is arranged in water storage box, and described water pump is connected with power supply and control switch.
- 5. rotary part heat treatment automation equipment according to claim 1, is characterized in that: described spray equipment is the cylinder hollow devices sealed, and is provided with hole for water spraying on cylinder hollow devices, and described spray support is hinged with spray equipment.
- 6. rotary part heat treatment automation equipment according to claim 1, it is characterized in that: described fixed frame is provided with gripper shoe and bolt, described gripper shoe is at least two and all welds with fixed frame, the screwed hole that described bolt is arranged in gripper shoe withstands on pressure plare, and described pressure plare is arranged in water leg.
- 7. rotary part heat treatment automation equipment according to claim 1, it is characterized in that: described water leg is the water collecting device that the surrounding that construction material is built has dash step, and the bottom of water leg is provided with discharge outlet, and discharge outlet is connected with water storage box by water pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620234290.0U CN205398684U (en) | 2016-03-25 | 2016-03-25 | Rotary part thermal treatment automation equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620234290.0U CN205398684U (en) | 2016-03-25 | 2016-03-25 | Rotary part thermal treatment automation equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205398684U true CN205398684U (en) | 2016-07-27 |
Family
ID=56419097
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620234290.0U Withdrawn - After Issue CN205398684U (en) | 2016-03-25 | 2016-03-25 | Rotary part thermal treatment automation equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205398684U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105586485A (en) * | 2016-03-25 | 2016-05-18 | 新乡市宏峰矿山设备有限公司 | Automatic heat treatment device for rotating part |
-
2016
- 2016-03-25 CN CN201620234290.0U patent/CN205398684U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105586485A (en) * | 2016-03-25 | 2016-05-18 | 新乡市宏峰矿山设备有限公司 | Automatic heat treatment device for rotating part |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160727 Effective date of abandoning: 20170510 |
|
| AV01 | Patent right actively abandoned |