CN205398323U - Device of high ammonia -nitrogen concentration wastewater resource zero release processing of membrane aeration and membrane absorption coupling technology - Google Patents
Device of high ammonia -nitrogen concentration wastewater resource zero release processing of membrane aeration and membrane absorption coupling technology Download PDFInfo
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Abstract
一种膜曝气与膜吸收耦合工艺的高氨氮废水资源化零排放处理的装置,属于环境工程领域。首先采用膜曝气方式脱除氨氮废水中60%左右的氨氮,再采用膜吸收多级脱氨方式脱除废水中剩余99%左右氨氮,使高氨氮原水处理后达到直排的效果。将膜曝气系统中分离出的氨气直接通入膜吸收过程进行完吸收液罐,用于反应掉吸收液罐中过量的酸。再将处理完的吸收液通入副产品回收系统,对高浓度的吸收液进行处理。在运行能力降低至原处理能力的70%时、或需要长时间停机时,均需开启清洗‑气洗系统,对系统进行维护清洗,以保持系统可以长期稳定的运行。
The invention relates to a device for zero-discharge treatment of high-ammonia-nitrogen wastewater resourced by a coupling process of membrane aeration and membrane absorption, which belongs to the field of environmental engineering. First, the membrane aeration method is used to remove about 60% of the ammonia nitrogen in the ammonia nitrogen wastewater, and then the remaining 99% of the ammonia nitrogen in the wastewater is removed by the membrane absorption multi-stage deamination method, so that the raw water with high ammonia nitrogen can be directly discharged after treatment. The ammonia gas separated in the membrane aeration system is directly passed into the absorption liquid tank during the membrane absorption process to react the excess acid in the absorption liquid tank. Then pass the treated absorption liquid into the by-product recovery system to treat the high-concentration absorption liquid. When the operating capacity is reduced to 70% of the original processing capacity, or when it needs to be shut down for a long time, the cleaning-air washing system needs to be turned on to maintain and clean the system to maintain the long-term stable operation of the system.
Description
技术领域technical field
本实用新型属于环境工程领域,涉及含氨废水资源化的技术,特别涉及一种应用膜曝气与膜吸收耦合工艺对工业高氨氮废水资源化的零排放处理的装置。The utility model belongs to the field of environmental engineering, and relates to the technology of recycling ammonia-containing wastewater, in particular to a device for zero-discharge treatment of industrial high-ammonia-nitrogen wastewater using a coupling process of membrane aeration and membrane absorption.
背景技术Background technique
我国水资源严重缺乏,人均淡水资源仅为世界平均水平的四分之一,国内主要的河流、湖泊和地下水均出现不同程度污染,而且污染还有加剧趋势。据环保部门监测,氨氮是主要污染物之一。氨氮对环境的主要危害是在进入水体后成为藻类等生物的营养元素,导致水体中有毒生物在短时间内大量繁殖,同时消耗水中的溶解氧,产生所谓赤潮或富营养化,严重威胁鱼虾生命安全和人畜健康。此外,水中的氨氮可以在一定条件下转化成亚硝酸盐,如果长期饮用,水中的亚硝酸盐将和蛋白质结合形成亚硝胺,这是一种强致癌物质,对人体健康极为不利。近年来,由此导致的突发性环境污染事故时有发生,严重影响我国社会的可持续发展。my country is seriously short of water resources, and the per capita fresh water resources are only a quarter of the world's average level. The main rivers, lakes and groundwater in the country are polluted to varying degrees, and the pollution is still intensifying. According to monitoring by the environmental protection department, ammonia nitrogen is one of the main pollutants. The main harm of ammonia nitrogen to the environment is that after entering the water body, it becomes a nutrient element for algae and other organisms, causing toxic organisms in the water body to multiply in a short period of time, and at the same time consumes dissolved oxygen in the water, resulting in so-called red tide or eutrophication, which seriously threatens fish and shrimp. life safety and human and animal health. In addition, ammonia nitrogen in water can be converted into nitrite under certain conditions. If consumed for a long time, nitrite in water will combine with protein to form nitrosamine, which is a strong carcinogen and extremely harmful to human health. In recent years, the resulting sudden environmental pollution accidents have occurred from time to time, seriously affecting the sustainable development of our society.
工业过程排放的含氨废水是污染水体并造成水体中氨氮浓度升高的主要点源。对比在河流、湖泊等层次上进行的氨氮污染修复,从生产源头减少氨氮生产、提高生产过程的氨循环利用率,以及提高企业污水处理厂的氨氮脱除效率,不仅可以大大降低治污成本,而且可以减少氨资源的消耗,是现阶段预防我国江河湖海氨氮污染进一步恶化的主要手段。Ammonia-containing wastewater discharged from industrial processes is a major point source that pollutes water bodies and increases the concentration of ammonia nitrogen in water bodies. Compared with the restoration of ammonia nitrogen pollution at the level of rivers and lakes, reducing ammonia nitrogen production from the production source, improving the ammonia recycling rate in the production process, and improving the ammonia nitrogen removal efficiency of enterprise sewage treatment plants can not only greatly reduce pollution control costs, Moreover, it can reduce the consumption of ammonia resources, which is the main means to prevent further deterioration of ammonia nitrogen pollution in rivers, lakes and seas in my country at this stage.
高氨氮废水来源广泛,如煤化工废水、焦化废水、石化废水、化工废水、垃圾渗滤液等,仅焦化废水年排放量就超过了1.8亿吨,考虑其他行业,保守估计,总体水量约在200万吨/天以上。由于以上行业废水氨氮含量高,一般在1000-10000mg/L,难以采用生物方法去除,需单独进行脱氨处理。High ammonia nitrogen wastewater comes from a wide range of sources, such as coal chemical wastewater, coking wastewater, petrochemical wastewater, chemical wastewater, landfill leachate, etc. The annual discharge of coking wastewater alone exceeds 180 million tons. Considering other industries, it is conservatively estimated that the overall water volume is about 200 million tons. More than 10,000 tons/day. Due to the high content of ammonia nitrogen in the wastewater of the above industries, generally 1000-10000mg/L, it is difficult to remove it by biological methods, and it needs to be deammonized separately.
由于目前的高氨氮处理工艺主要有吹脱法、蒸氨法、磷酸铵镁沉淀法。70%以上的脱氨工艺采用蒸氨法,但蒸氨法有能耗大处理成本高(约25元/吨)、设备结垢严重等缺点,磷酸铵镁沉淀法有沉淀泥量大的缺点,因此迫切需求开发经济高效的新型高氨氮处理和回收技术及装备。As the current high ammonia nitrogen treatment processes mainly include stripping method, ammonia distillation method, and magnesium ammonium phosphate precipitation method. More than 70% of the deammonization process adopts the ammonia distillation method, but the ammonia distillation method has the disadvantages of high energy consumption, high treatment cost (about 25 yuan/ton), serious scaling of equipment, etc., and the magnesium ammonium phosphate precipitation method has the disadvantage of a large amount of sediment , so there is an urgent need to develop cost-effective new high-ammonia nitrogen treatment and recovery technologies and equipment.
膜吸收技术作为一种新型的污水处理技术,具有常温常压操作,能耗低,占地小、去除效率高达95%以上等特点,同时可以回收氨氮资源,符合循环经济理念。膜吸收是将膜基气体分离与传统的物理吸附、化学吸收、低温精馏结合起来的新型分离技术。与传统的吸收技术相比,膜吸收因具有气液接触面积大、传质速率快、无雾沫夹带、操作条件温和等特点而倍受关注。As a new type of sewage treatment technology, membrane absorption technology has the characteristics of normal temperature and pressure operation, low energy consumption, small footprint, and removal efficiency of over 95%. At the same time, it can recover ammonia nitrogen resources, which is in line with the concept of circular economy. Membrane absorption is a new separation technology that combines membrane-based gas separation with traditional physical adsorption, chemical absorption, and cryogenic distillation. Compared with traditional absorption technologies, membrane absorption has attracted much attention because of its large gas-liquid contact area, fast mass transfer rate, no mist entrainment, and mild operating conditions.
但是膜吸收工艺目前在工业化应用上有以下几个必须要解决的问题,一是膜组件亲水化的问题;二是膜吸收脱氨得到的副产品硫酸铵、氯化铵、等副产物,由于浓度低、pH值低,不能直接作为肥料加以利用,而采用“蒸发-结晶”的制盐技术,又存在处理成本过高的问题;三是高氨氮废液采用循环的方式而非连续化方式运行,会带来占地面积和建造成本增大,运行时间长,能耗大等诸多问题,在工业应用中的限制非常多,不利于工业化大规模的应用;四是吸收液由于两侧渗透活度差而引起的高氨氮原液侧水分的渗透蒸馏作用而带来的吸收液的体积膨胀问题。However, the membrane absorption process currently has the following problems that must be solved in industrial applications. One is the problem of hydrophilization of the membrane module; The concentration is low and the pH value is low, so it cannot be directly used as fertilizer, and the "evaporation-crystallization" salt production technology has the problem of high treatment cost; the third is that the waste liquid with high ammonia nitrogen is recycled instead of continuous Operation will bring many problems such as increased floor area and construction cost, long operation time, and high energy consumption. There are many restrictions in industrial applications, which is not conducive to large-scale industrial applications; The problem of the volume expansion of the absorption liquid caused by the osmotic distillation of the water on the high ammonia nitrogen raw liquid side caused by the poor activity.
授权公告号为CN103086453B的《一种氨氮废水膜集成脱氨的方法》发明专利及其同时申请的授权公告号为CN203065287U的《一种氨氮废水膜集成脱氨装置》实用新型专利,采用真空脱氨和膜吸收耦合工艺处理高氨氮废水,存在的问题在于真空脱氨系统造价较高,工艺要求复杂,另外其真空脱氨系统为静态系统,单步停留时间为2-5小时,后续的膜吸收脱氨系统为循环式脱氨系统,处理时间为1-3小时,由于处理时间过慢,大规模的工业水处理系统有需要很大的占地面积,工业实际应用的前景很小。The authorized announcement number is CN103086453B "A Method for Ammonia Nitrogen Wastewater Membrane Deamination" invention patent and the authorized announcement number applied at the same time is CN203065287U "A Ammonia Nitrogen Wastewater Membrane Integrated Deamination Device" utility model patent, using vacuum deamination Coupling with membrane absorption process to treat high ammonia nitrogen wastewater, the existing problem is that the cost of vacuum deamination system is high and the process requirements are complicated. In addition, the vacuum deamination system is a static system, and the single-step residence time is 2-5 hours. Subsequent membrane absorption The deammonization system is a cyclic deammonization system, and the treatment time is 1-3 hours. Because the treatment time is too slow, large-scale industrial water treatment systems require a large footprint, and the prospect of industrial practical application is very small.
申请号为201510364101.1的发明专利提出的《浸没式膜吸收装置及脱氨方法》,和申请号为201410318014.8的发明专利提出的《一种浸没式、折流式、密闭式疏水膜连续脱氨氮的工艺》,两篇专利均采用了浸没式脱氨的处理方式,该种处理方式是以降低总氨氮吸收率为代价来赢得的节约占地,完全体现不出膜吸收工艺真正的价值。另外浸没式膜吸收的处理方式不利于膜组件的周期性清洗、烘干以保持疏水性膜组件持久良好运行,防止组件亲水化。The invention patent with application number 201510364101.1 proposed "submerged membrane absorption device and deamination method", and the invention patent with application number 201410318014.8 proposed "a submerged, baffled, closed-type hydrophobic membrane continuous ammonia nitrogen removal process 》, the two patents both adopt the submerged deammonization treatment method, which saves land at the cost of reducing the total ammonia nitrogen absorption rate, and does not fully reflect the true value of the membrane absorption process. In addition, the treatment method of submerged membrane absorption is not conducive to the periodic cleaning and drying of the membrane module to keep the hydrophobic membrane module in good operation for a long time and prevent the module from being hydrophilized.
申请号为201310535302.4的《一种高盐高氨氮废水的零排放方法》发明专利和其同时提出的申请号为201310535284.X的《一种高盐高氨氮废水的零排放装置》发明专利,以及申请号为201310349390.9的《一种膜吸收法处理高氨放射性废水的工艺》均回避了膜吸收脱氨得到的副产品硫酸铵、氯化铵、等副产物,由于浓度低、pH值低,不能直接作为肥料加以利用,而采用“蒸发-结晶”的制盐技术,又存在处理成本过高的问题。Application No. 201310535302.4 "A Zero Discharge Method for High Salt and High Ammonia Nitrogen Wastewater" invention patent and its simultaneous application No. 201310535284.X "A Zero Discharge Device for High Salt and High Ammonia Nitrogen Wastewater", and the application No. 201310349390.9 "A Process for Treating High-Ammonia Radioactive Wastewater by Membrane Absorption Method" avoids by-products such as ammonium sulfate and ammonium chloride obtained by membrane absorption and deamination. Due to low concentration and low pH value, it cannot be directly used as Fertilizers are used, and the "evaporation-crystallization" salt production technology has the problem of high processing costs.
综上所述,膜组件亲水化的问题,吸收液的处理问题、批量循环式运行方式仍然是制约膜吸收工艺工业化的瓶颈问题。To sum up, the hydrophilization of membrane modules, the treatment of absorption liquid, and the batch cycle operation mode are still bottlenecks restricting the industrialization of membrane absorption processes.
实用新型内容Utility model content
本实用新型克服了现有技术的不足,提供一种采用膜曝气与膜吸收耦合工艺及装置,很好的解决了现有技术存在的问题。The utility model overcomes the deficiencies of the prior art, provides a coupling process and device using membrane aeration and membrane absorption, and well solves the problems existing in the prior art.
本实用新型的技术方案为:The technical scheme of the utility model is:
(1)预处理工艺:对高氨氮废水进行脱油(主要通过气浮等工艺),使进入下阶段膜曝气系统中的水含油量低于5ppm,通过盘式过滤器、保安过滤器或超滤膜对氨氮原液进行除杂,使进入膜曝气系统的SS低于10mg/L,还需确保进入膜曝气系统中的表面张力应大于60Mn/m,将高氨氮废水pH值调整至10-12;(1) Pretreatment process: Deoiling high ammonia nitrogen wastewater (mainly through air flotation and other processes), so that the oil content of the water entering the membrane aeration system in the next stage is lower than 5ppm, and then passed through a disc filter, security filter or The ultrafiltration membrane removes impurities from the ammonia nitrogen stock solution, so that the SS entering the membrane aeration system is lower than 10mg/L. It is also necessary to ensure that the surface tension entering the membrane aeration system should be greater than 60Mn/m, and adjust the pH value of the high ammonia nitrogen wastewater to 10-12;
(2)膜曝气:将步骤(1)处理后的高氨氮废水通入密闭性的膜曝气池,膜曝气装置采用疏水性中空纤维膜系统,膜曝气装置置于密闭性曝气池中;(2) Membrane aeration: Pass the high ammonia nitrogen wastewater treated in step (1) into a closed membrane aeration tank. The membrane aeration device adopts a hydrophobic hollow fiber membrane system, and the membrane aeration device is placed in a closed aeration tank. pool;
(3)膜吸收:将步骤(2)处理后的高氨氮废水泵入膜吸收单元疏水膜的膜丝内侧,将酸类吸收液(硫酸、盐酸、磷酸、硝酸、有机酸等酸类)泵入疏水膜组件的壳程,进行吸收,吸收液采用循环方式运行;进一步优选膜吸收单元采用多级串联或/和并联的形式,高氨氮废水侧采用多级串联或/和并联连续化处理,根据处理水量的要求和膜吸收单元单支膜的处理能力安排适当的并联级数,根据高氨氮原水的氨氮含量和排放的氨氮实际要求以及膜吸收单元单支膜的处理能力,来确定串联级数;为了确保工业连续化运行的处理能力,吸收液采用两个吸收液罐,切换运行。浓酸储罐(8)持续向吸收液中加酸,维持吸收液中酸的含量,抵消掉对于吸收高氨氮废水中氨氮的消耗;吸收液储箱a(6)和吸收液储箱b(7)内均安装了在线酸度计(9)、在线氨氮仪(10)、搅拌桨;在线酸度计(9)与浓酸储液罐(8)共同控制浓酸的添加量,维持吸收液的酸浓度;在线氨氮仪(10)用于实时监测吸收液中副产品的浓度;搅拌桨的持续搅拌用于保持持续加酸的吸收液中的介质均匀。(3) Membrane absorption: pump the high-ammonia nitrogen wastewater treated in step (2) into the inner side of the membrane filament of the hydrophobic membrane of the membrane absorption unit, and pump the acid absorption liquid (sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid, organic acids, etc.) into the shell side of the hydrophobic membrane module for absorption, and the absorption liquid is operated in a circular manner; further preferably, the membrane absorption unit adopts the form of multi-stage series connection or/and parallel connection, and the high ammonia nitrogen wastewater side adopts multi-stage series connection or/and parallel connection for continuous treatment, According to the requirements of the treated water volume and the processing capacity of the single membrane of the membrane absorption unit, the appropriate number of parallel series is arranged, and the series stage is determined according to the ammonia nitrogen content of the high ammonia nitrogen raw water and the actual requirements of the discharged ammonia nitrogen and the processing capacity of the single membrane of the membrane absorption unit. number; in order to ensure the processing capacity of industrial continuous operation, two absorption liquid tanks are used for the absorption liquid, and the operation is switched. The concentrated acid storage tank (8) continuously adds acid to the absorption liquid to maintain the acid content in the absorption liquid and offset the consumption of ammonia nitrogen in the absorption of high ammonia nitrogen wastewater; the absorption liquid storage tank a (6) and the absorption liquid storage tank b ( 7) On-line acidity meter (9), on-line ammonia nitrogen meter (10), and stirring paddle are installed inside; on-line acidity meter (9) and concentrated acid storage tank (8) jointly control the addition amount of concentrated acid to maintain the absorption liquid acid concentration; the online ammonia nitrogen meter (10) is used to monitor the concentration of by-products in the absorption liquid in real time; the continuous stirring of the stirring paddle is used to keep the medium in the absorption liquid continuously adding acid uniform.
(4)清洗及气洗:当膜运行性能减弱至原处理能力的70%以下时,或是因其他原因需要较长时间停机时,需要启动清洗和气洗系统。膜清洗是视污染情况而定采取适当的化学清洗剂,化学清洗后需要采用清水洗去残留在膜系统中的化学药剂,最后开启气泵对系统进行气洗烘干。(4) Cleaning and air washing: When the operating performance of the membrane weakens to less than 70% of the original processing capacity, or when it needs to be shut down for a long time due to other reasons, it is necessary to start the cleaning and air washing system. Membrane cleaning is to use appropriate chemical cleaning agents depending on the pollution situation. After chemical cleaning, it is necessary to use clean water to wash away the chemical agents remaining in the membrane system, and finally turn on the air pump to air wash and dry the system.
(5)副产品回收:将步骤(3)中经过处理完的吸收液泵入副产品回收系统,对副产品进行浓缩、结晶等工艺,进行回收和资源化再利用。(5) Recovery of by-products: pump the absorbed liquid treated in step (3) into the by-product recovery system, and carry out processes such as concentration and crystallization of by-products for recovery and resource reuse.
上述实现高氨氮废水资源化的零排放的装置,其特征在于,预处理系统与废水储箱(1)连接,膜曝气装置(2)置于废水储箱(1)中,膜曝气装置(2)采用疏水性中空纤维膜系统,膜曝气装置(2)与风机(3)连接,废水储箱(1)的上端分别与吸收液储箱a和连接,废水储箱(1)下端出水与膜吸收单元(4)的管程进口连接,同时风机(3)还与膜吸收单元(4)的管程进口连接;经过膜吸收单元(4)吸收后的产水排除膜吸收单元(4);膜吸收单元(4)的壳程分别与吸收液储箱a(6)和吸收液储箱b(7)组成两个循环回路;吸收液储箱a(6)和吸收液储箱b(7)的下端与副产品回收系统连接。吸收液储箱a(6)和吸收液储箱b(7)分别与浓酸储液罐(8)连接。The above-mentioned zero-discharge device for realizing high ammonia nitrogen waste water recycling is characterized in that the pretreatment system is connected to the waste water storage tank (1), the membrane aeration device (2) is placed in the waste water storage tank (1), and the membrane aeration device (2) A hydrophobic hollow fiber membrane system is adopted, the membrane aeration device (2) is connected with the fan (3), the upper end of the waste water storage tank (1) is respectively connected with the absorption liquid storage tank a and the lower end of the waste water storage tank (1) The outlet water is connected to the tube side inlet of the membrane absorption unit (4), and the fan (3) is also connected to the tube side inlet of the membrane absorption unit (4); the product water absorbed by the membrane absorption unit (4) is discharged from the membrane absorption unit ( 4); the shell side of the membrane absorption unit (4) forms two circulation loops with the absorption liquid storage tank a (6) and the absorption liquid storage tank b (7); the absorption liquid storage tank a (6) and the absorption liquid storage tank The lower end of b(7) is connected with the by-product recovery system. The absorption liquid storage tank a (6) and the absorption liquid storage tank b (7) are respectively connected with the concentrated acid liquid storage tank (8).
吸收液储箱a(6)和吸收液储箱b(7)内均安装了在线酸度计(9)、在线氨氮仪(10)、搅拌桨;在线酸度计(9)与浓酸储液罐(8)连锁控制浓酸的添加量,维持吸收液的酸浓度;在线氨氮仪(10)用于实时监测吸收液中副产品的浓度;搅拌桨的持续搅拌用于保持持续加酸的吸收液中的介质均匀;浓酸储罐持续向吸收液中加酸,维持吸收液中酸的含量,抵消掉对于吸收高氨氮废水中氨氮的消耗;Both the absorption liquid storage tank a (6) and the absorption liquid storage tank b (7) are equipped with online acidity meter (9), online ammonia nitrogen meter (10), stirring paddle; online acidity meter (9) and concentrated acid liquid storage tank (8) chain control the amount of addition of concentrated acid to maintain the acid concentration of the absorption liquid; the online ammonia nitrogen meter (10) is used to monitor the concentration of by-products in the absorption liquid in real time; The medium is uniform; the concentrated acid storage tank continues to add acid to the absorption liquid to maintain the acid content in the absorption liquid and offset the consumption of ammonia nitrogen in the absorption of high ammonia nitrogen wastewater;
上述所用的疏水性中空纤维膜系统结构如下:主要包括膜架、横梁、终端管、帘式膜组件、布气管、进气管;膜架至少包括四根平行直立的竖梁,终端管的两端分别固定在两根相邻的竖梁A和竖梁B的上部,在竖梁A和竖梁B之间还固定多个横梁,另外两根相邻的竖梁C和竖梁D之间也固定多个横梁,竖梁A和竖梁B之间的横梁与竖梁C和竖梁D之间的横梁位置交错;在竖梁A和竖梁B的下部之间或竖梁C和竖梁D的下部之间固定有布气管,布气管与进气管连通;帘式膜组件为多个疏水性中空纤维膜丝间隔平行组成的帘式结构,疏水性中空纤维膜丝的表面设有微孔结构;帘式膜组件的一端固定在终端管上,另一端固定在布气管上,并且疏水性中空纤维膜丝与布气管连通;帘式膜组件依次在竖梁A和竖梁B之间的横梁与竖梁C和竖梁D之间的横梁间进行绕行,形成空间折叠式的弯曲结构。膜架为长方体框架结构,竖梁A和竖梁B之间的距离为长,竖梁A的长度为高,垂直于长度和高度的方向为宽度方向;长:宽:高之比为1:(0.6~1):(1.2~1.8),长方体的4个侧面的底端均有起固定作用的三脚架。相邻两根的疏水性中空纤维膜丝间距为4-5mm。终端管与最上端的横梁平行固定在一起;布气管与最底端的横梁平行固定在一起。The structure of the hydrophobic hollow fiber membrane system used above is as follows: it mainly includes a membrane frame, beams, terminal pipes, curtain membrane modules, air distribution pipes, and air intake pipes; the membrane frame includes at least four parallel vertical beams, and the two ends of the terminal pipes They are respectively fixed on the upper part of two adjacent vertical beams A and vertical beam B, and multiple cross beams are fixed between vertical beam A and vertical beam B, and between the other two adjacent vertical beams C and vertical beam D are also fixed. Fix multiple beams, the position of the beam between the vertical beam A and the vertical beam B is staggered with the position of the beam between the vertical beam C and the vertical beam D; between the lower part of the vertical beam A and the vertical beam B or the vertical beam C and the vertical beam D The air distribution pipe is fixed between the lower parts, and the air distribution pipe communicates with the intake pipe; the curtain membrane module is a curtain structure composed of multiple hydrophobic hollow fiber membranes spaced in parallel, and the surface of the hydrophobic hollow fiber membranes is provided with a microporous structure ;One end of the curtain membrane module is fixed on the terminal pipe, and the other end is fixed on the air distribution pipe, and the hydrophobic hollow fiber membrane is connected with the air distribution pipe; It detours with the beams between the vertical beams C and D to form a space-folded curved structure. The membrane frame is a cuboid frame structure, the distance between vertical beam A and vertical beam B is long, the length of vertical beam A is high, and the direction perpendicular to the length and height is the width direction; the ratio of length: width: height is 1: (0.6~1): (1.2~1.8), the bottom ends of the 4 sides of the cuboid all have fixed tripods. The distance between two adjacent hydrophobic hollow fiber membranes is 4-5mm. The terminal pipe is fixed parallel to the uppermost beam; the air distribution pipe is fixed parallel to the lowermost beam.
最终通过采用膜曝气与膜吸收耦合工艺的实现高氨氮废水资源化的零排放工艺。Finally, a zero-discharge process for resource utilization of high ammonia nitrogen wastewater is realized by adopting the coupling process of membrane aeration and membrane absorption.
为了有效地利用渗透蒸馏作用,吸收液在起始阶段仅需配置满足管路运行的酸性吸收液,约占吸收液罐体积的20-30%。起始配置质量百分比浓度为5%-20%的酸性吸收液。In order to effectively utilize the permeation distillation, the absorption liquid only needs to be equipped with acidic absorption liquid to meet the pipeline operation at the initial stage, accounting for about 20-30% of the volume of the absorption liquid tank. The initial configuration is an acidic absorption solution with a mass percentage concentration of 5%-20%.
膜曝气装置(2)和膜吸收单元中使用的膜材料为PTFE、PP、PVDF等疏水性膜材料,组件形式为中空纤维膜组件,组件的孔径要求为0.1-0.01μm。The membrane materials used in the membrane aeration device (2) and the membrane absorption unit are hydrophobic membrane materials such as PTFE, PP, PVDF, etc., and the module form is a hollow fiber membrane module, and the pore diameter of the module is required to be 0.1-0.01 μm.
清洗及气洗系统中,清洗环节主要是使用清水或化学药剂对膜进行清洗,使用的具体药剂的种类和浓度以污染情况而定,如使用化学药剂清洗膜。In the cleaning and air washing system, the cleaning process mainly uses water or chemical agents to clean the membrane. The type and concentration of the specific agents used depend on the pollution situation, such as using chemical agents to clean the membrane.
副产品回收中,清洗环节主要是使用清水或化学药剂对膜进行清洗,使用的具体药剂的种类和浓度以污染情况而定,如使用化学药剂清洗膜。In the recovery of by-products, the cleaning process is mainly to use water or chemical agents to clean the membrane. The type and concentration of the specific agents used depend on the pollution situation, such as using chemical agents to clean the membrane.
本实用新型的有益效果为:首先采用膜曝气方式脱除氨氮废水中60%左右的氨氮,再采用膜吸收多级脱氨方式脱除废水中剩余99%左右氨氮,总脱氨效率超过99%,使高氨氮原水处理后达到直排的效果。将膜曝气系统中分离出的氨气直接通入膜吸收过程进行完吸收液罐,用于反应掉吸收液罐中过量的酸。再将处理完的吸收液通入副产品回收系统,对高浓度的吸收液进行处理。在运行能力降低至原处理能力的70%时、或需要长时间停机时,均需开启清洗-气洗系统,对系统进行维护清洗,以保持系统可以长期稳定的运行。本实用新型解决了膜丝亲水化、很好的利用了渗透蒸馏作用带来的吸收液体积膨胀、实现了有效节水、并使吸收液产物的浓度接近饱和、降低了运行成本、提高了处理效率,实现了连续膜吸收工业化大规模真正零排放运行的可能性。The beneficial effects of the utility model are as follows: firstly, about 60% of the ammonia nitrogen in the ammonia nitrogen wastewater is removed by membrane aeration, and then about 99% of the ammonia nitrogen in the wastewater is removed by membrane absorption multi-stage deamination, and the total removal efficiency exceeds 99%. %, so that the high ammonia nitrogen raw water can achieve the effect of direct discharge after treatment. The ammonia gas separated in the membrane aeration system is directly passed into the absorption liquid tank during the membrane absorption process to react the excess acid in the absorption liquid tank. Then pass the treated absorption liquid into the by-product recovery system to treat the high-concentration absorption liquid. When the operating capacity is reduced to 70% of the original processing capacity, or when it needs to be shut down for a long time, the cleaning-air washing system needs to be turned on to maintain and clean the system to maintain the long-term stable operation of the system. The utility model solves the hydrophilization of membrane filaments, makes good use of the volume expansion of the absorption liquid brought about by the osmotic distillation, realizes effective water saving, and makes the concentration of the absorption liquid product close to saturation, reduces the operating cost and improves the production efficiency of the absorption liquid. Treatment efficiency, realizing the possibility of industrialized large-scale true zero-emission operation of continuous membrane absorption.
本实用新型可以获得超过99%的氨氮脱除效率,实现高浓度氨氮废水直接排放的标准,可以将废水中含有的99%以上的氨氮全部资源化,转变为有效的化工产品或化肥。有效的延长了膜的适用寿命,具有建设投资费用低、运行费用低、占地面积小、处理效率高等诸多优点。The utility model can obtain more than 99% ammonia nitrogen removal efficiency, realize the standard of direct discharge of high-concentration ammonia nitrogen wastewater, and can recycle more than 99% of ammonia nitrogen contained in the wastewater into effective chemical products or fertilizers. It effectively prolongs the applicable life of the membrane, and has many advantages such as low construction investment cost, low operating cost, small footprint, and high treatment efficiency.
附图说明Description of drawings
图1膜曝气与膜吸收耦合工艺装置图;Figure 1 is a diagram of the membrane aeration and membrane absorption coupling process device;
图2为膜曝气装置结构示意图;Fig. 2 is a structural schematic diagram of a membrane aeration device;
1.废水储箱;2.膜曝气装置;3.风机;4.膜吸收单元组件;5.产水;6.吸收液储箱a;7.吸收液储箱b;8.浓酸储罐;9.在线酸度计;10.在线氨氮仪;11终端管;12横梁;13疏水性中空纤维膜丝;14布气管;15底端横梁;16终端浇铸槽;17始端浇铸槽;18进气管;19膜架竖梁A;20膜架竖梁B;21膜架竖梁C;22膜架竖梁D。1. Wastewater storage tank; 2. Membrane aeration device; 3. Fan; 4. Membrane absorption unit assembly; 5. Produced water; 6. Absorption liquid storage tank a; 7. Absorption liquid storage tank b; 8. Concentrated acid storage Tank; 9. On-line acidity meter; 10. On-line ammonia nitrogen meter; 11 Terminal pipe; 12 Beam; 13 Hydrophobic hollow fiber membrane; 14 Air distribution pipe; 15 Bottom beam; trachea; 19 vertical beam A of the membrane frame; 20 vertical beam B of the membrane frame; 21 vertical beam C of the membrane frame; 22 vertical beam D of the membrane frame.
具体实施方式detailed description
下面结合实施例对本实用新型做进一步说明,但本实用新型并不限于以下实施例。The utility model will be further described below in conjunction with the examples, but the utility model is not limited to the following examples.
膜曝气与膜吸收耦合工艺装置图件图1。Figure 1 is the diagram of the membrane aeration and membrane absorption coupling process device.
a、含氨废水经过预处理进入废水储箱(1),含氨废水由泵从废水储箱打入膜组件(4)内侧(即管程),废水中的氨经膜孔扩散到膜的另一侧,产水(5)排出;a. The ammonia-containing wastewater enters the wastewater storage tank (1) after pretreatment, and the ammonia-containing wastewater is pumped from the wastewater storage tank into the inner side of the membrane module (4) (i.e., the tube side), and the ammonia in the wastewater diffuses to the membrane through the membrane pores On the other side, the product water (5) is discharged;
b、废水箱(1)放置膜曝气装置(2),废水箱(1)的上端与吸收液储箱连通;废水中有部分的氨氮以NH3的形式被含过量酸的待转入副产品回收系统的吸收液储箱中的酸性洗手液吸收;B, membrane aeration device (2) is placed in waste water tank (1), the upper end of waste water tank (1) is communicated with absorption liquid storage tank; Partial ammonia nitrogen is contained in the form of NH3 by-product to be transferred to by-product with excessive acid Absorption of acidic hand sanitizer in the absorption liquid storage tank of the recovery system;
c、全新配置的酸性吸收液由泵从吸收液储箱(6)打入膜吸收单元(4)膜组件的外侧(即壳程),在壳程沿着膜纤维外壁与废水同向流动,吸收了从膜另一侧扩散过来的氨后流回吸收液储箱;膜吸收单元采用多级并联或/和串联的组装形式;c. The newly configured acidic absorption liquid is pumped from the absorption liquid storage tank (6) into the outer side of the membrane module (that is, the shell side) of the membrane absorption unit (4), and flows in the same direction as the wastewater along the outer wall of the membrane fiber on the shell side. After absorbing the ammonia diffused from the other side of the membrane, it flows back to the absorption liquid storage tank; the membrane absorption unit is assembled in multi-stage parallel or/and series;
d、该装置有两个并列吸收液储箱,吸收液储箱a(6)和吸收液储箱b(7)内均安装了在线酸度计(9)、在线氨氮仪(10)、搅拌桨;在线酸度计(9)与浓酸储液罐(8)连锁控制浓酸的添加量,维持吸收液的酸浓度;在线氨氮仪(10)用于实时监测吸收液中副产品的浓度;搅拌桨的持续搅拌用于保持持续加酸的吸收液中的介质均匀;浓酸储罐持续向吸收液中加酸,维持吸收液中酸的含量,抵消掉对于吸收高氨氮废水中氨氮的消耗;当其中一个吸收液储箱a(6)中的吸收液中的副产品达到一定浓度时,切换到另一个吸收液储箱b(7),吸收液储箱b(7)中的吸收液泵入膜组件(2)中,即曝气装置(2)吹脱出的氨气通入吸收液储箱a(6)中,用以中和掉吸收液储箱a(6)中过量的酸,并使吸收液中副产品的浓度再次提升,当吸收液储箱a(6)中的酸不再过量时,将曝气装置(2)吹脱出氨气通入吸收液储箱b(7)中,同时吸收液储箱a(6)中的吸收液泵入副产品回收系统,吸收液储箱a(6)排空后,再重新按照一定的比例配好吸收液备用;当吸收液储箱b(7)中的副产品再次达到一定浓度时,切换至吸收液储箱a(6)中的吸收液泵入膜组件(4),实现了运行的连续性;d. The device has two parallel absorption liquid storage tanks, the absorption liquid storage tank a (6) and the absorption liquid storage tank b (7) are equipped with online acidity meter (9), online ammonia nitrogen meter (10), stirring paddle ; On-line acidity meter (9) and concentrated acid storage tank (8) are interlocked to control the addition of concentrated acid to maintain the acid concentration of the absorption liquid; on-line ammonia nitrogen meter (10) is used to monitor the concentration of by-products in the absorption liquid in real time; The continuous stirring is used to keep the medium in the absorption liquid that is continuously added with acid uniform; the concentrated acid storage tank continues to add acid to the absorption liquid to maintain the acid content in the absorption liquid and offset the consumption of ammonia nitrogen in the absorption of high ammonia nitrogen wastewater; When the by-products in the absorption liquid in one of the absorption liquid storage tanks a(6) reach a certain concentration, switch to the other absorption liquid storage tank b(7), and the absorption liquid in the absorption liquid storage tank b(7) is pumped into the membrane In the component (2), that is, the ammonia gas blown out by the aeration device (2) is passed into the absorption liquid storage tank a (6) to neutralize the excess acid in the absorption liquid storage tank a (6) and make the The concentration of by-products in the absorption liquid increases again. When the acid in the absorption liquid storage tank a (6) is no longer excessive, blow off the ammonia gas from the aeration device (2) and pass it into the absorption liquid storage tank b (7). The absorption liquid in the absorption liquid storage tank a (6) is pumped into the by-product recovery system, and after the absorption liquid storage tank a (6) is emptied, the absorption liquid is re-prepared according to a certain ratio; when the absorption liquid storage tank b (7 ) when the by-product reaches a certain concentration again, switch to the absorption liquid in the absorption liquid storage tank a (6) and pump into the membrane module (4), realizing the continuity of operation;
e、该工艺装置有气洗和反洗工艺:气洗跟曝气装置共用一台风机(3);e. The process device has air washing and backwashing process: air washing and aeration device share a fan (3);
f、该工艺通过采用膜曝气与膜吸收耦合工艺的实现高氨氮废水资源化的零排放工艺。f. The process adopts the coupling process of membrane aeration and membrane absorption to realize the zero discharge process of high ammonia nitrogen wastewater resource utilization.
实施例1Example 1
用膜曝气和膜吸收复合工艺来处理每小时1吨的氨氮浓度为5000mg/L的煤化工废水。The combined process of membrane aeration and membrane absorption is used to treat coal chemical wastewater with an ammonia nitrogen concentration of 5000mg/L per tonne.
(1)预处理工艺:主要通过聚结材料对高氨氮原液进行脱油,使水中含油量低于5ppm,通过盘式过滤器对氨氮原液进行除杂,使进入膜曝气系统的SS低于10mg/L。预处理后来水的氨氮浓度为5000mg/L。(1) Pretreatment process: Deoiling the high ammonia nitrogen stock solution mainly through coalescing materials, so that the oil content in the water is lower than 5ppm, and removing impurities from the ammonia nitrogen stock solution through a disc filter, so that the SS entering the membrane aeration system is lower than 10mg/L. The ammonia nitrogen concentration of the water after pretreatment is 5000mg/L.
(2)膜曝气系统:将预处理后的高氨氮废水通入密闭性良好的膜曝气池,膜曝气系统采用疏水性中空纤维膜。经过膜曝气系统氨氮的浓度将为2000mg/L。(2) Membrane aeration system: The pretreated high-ammonia-nitrogen wastewater is passed into a well-sealed membrane aeration tank, and the membrane aeration system uses a hydrophobic hollow fiber membrane. The concentration of ammonia nitrogen through the membrane aeration system will be 2000mg/L.
(3)膜吸收系统:将膜曝气系统处理后的高氨氮废水泵入膜吸收单元的疏水膜的膜丝内侧,以10%的硫酸做为吸收液泵入疏水膜组件的壳程,吸收液采用循环方式运行,高氨氮原水侧采用疏水膜组件三级串联三级并联连续化处理,处理后的氨氮浓度为40mg/L,在膜吸收系统中安定纳的去除率为98%,该工艺总去除率为99.2%,为了确保工业连续化运行的处理能力,吸收液采用两个吸收液罐,切换运行。(3) Membrane absorption system: pump the high-ammonia nitrogen wastewater treated by the membrane aeration system into the inner side of the membrane filament of the hydrophobic membrane of the membrane absorption unit, and use 10% sulfuric acid as the absorption liquid to pump it into the shell side of the hydrophobic membrane module to absorb The liquid is operated in a circulation mode, and the raw water side with high ammonia nitrogen is continuously treated with three-stage series and three-stage parallel series of hydrophobic membrane modules. The concentration of ammonia nitrogen after treatment is 40mg/L, and the removal rate of diazepam in the membrane absorption system is 98%. The total removal rate is 99.2%. In order to ensure the processing capacity of industrial continuous operation, two absorption liquid tanks are used for the absorption liquid, and the operation is switched.
该装置有两个吸收液储箱,当其中一个吸收液储箱a(6)中的吸收液中的硫酸铵达到30%的浓度时,切换到另一个吸收液储箱b(6)中的吸收液泵入膜组件(6)中,此时将曝气装置(2)吹脱出的氨气通入吸收液储箱a(6)中,用以中和掉吸收液箱中10%过量的酸,并使吸收液中硫酸铵的浓度达到40%,当吸收液储箱中的酸不再过量时,将曝气装置(2)吹脱出氨气通入吸收液储箱b(6)中,将吸收液储箱a(6)中的吸收液泵入副产品回收系统,吸收液储箱a(6)排空后,再重新按照一定的比例配好300L,10%的硫酸吸收液备用,直至吸收液储箱b(6)中的副产品浓度再达到30%时,切换至吸收液储箱a(6)中的吸收液泵入膜组件。The device has two absorption liquid storage tanks, when the concentration of ammonium sulfate in the absorption liquid in one of the absorption liquid storage tank a (6) reaches 30%, switch to the ammonium sulfate in the other absorption liquid storage tank b (6) The absorption liquid is pumped into the membrane module (6), and at this time, the ammonia gas blown out by the aeration device (2) is passed into the absorption liquid storage tank a (6) to neutralize 10% of excess ammonia gas in the absorption liquid tank acid, and make the concentration of ammonium sulfate in the absorption liquid reach 40%, when the acid in the absorption liquid storage tank is no longer excessive, blow off the ammonia gas from the aeration device (2) and pass it into the absorption liquid storage tank b (6) , pump the absorption liquid in the absorption liquid storage tank a (6) into the by-product recovery system, after the absorption liquid storage tank a (6) is emptied, and then prepare 300L of 10% sulfuric acid absorption liquid according to a certain ratio for standby, Until the by-product concentration in the absorption liquid storage tank b (6) reaches 30% again, switch to pump the absorption liquid in the absorption liquid storage tank a (6) into the membrane module.
(4)清洗及气洗系统:当膜运行性能减弱至原处理能力的70%以下时,该水质清洗周期约为6个月,启动清洗和气洗系统。膜清洗是视污染情况而定采取适当的化学清洗剂,化学清洗后需要采用清水洗去残留在膜系统中的化学药剂,最后开启气泵对系统进行气洗烘干。(4) Cleaning and air washing system: When the operating performance of the membrane weakens to below 70% of the original treatment capacity, the water quality cleaning cycle is about 6 months, and the cleaning and air washing system is started. Membrane cleaning is to use appropriate chemical cleaning agents depending on the pollution situation. After chemical cleaning, it is necessary to use clean water to wash away the chemical agents remaining in the membrane system, and finally turn on the air pump to air wash and dry the system.
(5)副产品回收系统:将步骤(3)中经过处理完的吸收液泵入副产品回收系统,对副产品进行浓缩、结晶等工艺,进行回收和资源化再利用。(5) By-product recovery system: pump the absorbed liquid treated in step (3) into the by-product recovery system, and carry out processes such as concentration and crystallization of by-products for recovery and resource reuse.
最终通过采用膜曝气与膜吸收耦合工艺的实现高氨氮废水资源化的零排放工艺。Finally, a zero-discharge process for resource utilization of high ammonia nitrogen wastewater is realized by adopting the coupling process of membrane aeration and membrane absorption.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105600995A (en) * | 2016-03-09 | 2016-05-25 | 北京新源国能科技集团股份有限公司 | High-ammonia-nitrogen wastewater reutilization zero-discharge treatment method and device of membrane aeration and membrane absorption coupling technology |
| CN108033597A (en) * | 2017-12-15 | 2018-05-15 | 上海电气集团股份有限公司 | A kind of technique using membrane technology processing ammonia nitrogen waste water |
| CN114506904A (en) * | 2022-02-28 | 2022-05-17 | 合肥凯华环保科技有限公司 | High ammonia nitrogen waste water embrane method deamination nitrogen and ammonium sulfate recovery integrated system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105600995A (en) * | 2016-03-09 | 2016-05-25 | 北京新源国能科技集团股份有限公司 | High-ammonia-nitrogen wastewater reutilization zero-discharge treatment method and device of membrane aeration and membrane absorption coupling technology |
| CN105600995B (en) * | 2016-03-09 | 2018-07-24 | 北京新源国能科技集团股份有限公司 | A kind of high ammonia-nitrogen wastewater recycling and zero discharge processing method and processing device of film aeration and film absorbing coupling technique |
| CN108033597A (en) * | 2017-12-15 | 2018-05-15 | 上海电气集团股份有限公司 | A kind of technique using membrane technology processing ammonia nitrogen waste water |
| CN114506904A (en) * | 2022-02-28 | 2022-05-17 | 合肥凯华环保科技有限公司 | High ammonia nitrogen waste water embrane method deamination nitrogen and ammonium sulfate recovery integrated system |
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