CN205393443U - Forging forming equipment of porous ground tackle of prestressing force - Google Patents
Forging forming equipment of porous ground tackle of prestressing force Download PDFInfo
- Publication number
- CN205393443U CN205393443U CN201620234449.9U CN201620234449U CN205393443U CN 205393443 U CN205393443 U CN 205393443U CN 201620234449 U CN201620234449 U CN 201620234449U CN 205393443 U CN205393443 U CN 205393443U
- Authority
- CN
- China
- Prior art keywords
- forging
- mould
- frame
- ground tackle
- counterdie
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Abstract
The utility model discloses a forging forming equipment of porous ground tackle of prestressing force, which comprises a frame, be provided with the workstation in the frame, portable beam and power unit, last mould and the drift of being provided with of portable beam, the drift runs through the mould, be provided with the die holder on the workstation, be provided with the lower mould on the die holder, be provided with heelpiece and interlay between die holder and the lower mould, it is provided with belleville spring to go up between mould and the portable beam, be provided with material loading manipulator and ejection of compact manipulator in the frame, the material loading manipulator is put the blank accuracy in the lower mould, be provided with ejecting device in the lower mould, ejecting device is with forging jack -up from the lower mould in, the forging that the punching press was accomplished to ejection of compact manipulator takes out, put on the conveyer belt, send into in the quenching bath, utilize the forging waste heat to accomplish the quenching process. The utility model discloses a forging method partly can directly take shape metal forming, especially tapering hole in a plurality of holes of porous ground tackle, has reduced the fraising process, has practiced thrift personnel and equipment inputs, improves to produce the property ability.
Description
Technical field:
The present invention relates to a kind of prestressed porous ground tackle manufacture method, particularly relate to forging and molding equipment of a kind of prestressed porous ground tackle.
Background technology:
Along with the development of prestressing technique, prestressed anchor application percentage in prestress engineering is increasing.The ground tackle of concrete pre-stress stretch-draw, is typically in bridge construction and often uses, it is adaptable in Process of Engineering Construction.Install location in advance, then casting concrete, be embedded in concrete two ends, namely two terminations of corrugated tube, the Stabilization of jack when being for stretch-draw and the end face that arranges.Prestressed anchor is widely used in highway bridge, railroad bridge, city intersection, urban light rail, skyscraper, water conservancy and hydropower dam, port and pier, rock mass bank protection anchors, strengthening of foundation, anchor top, top, ore deposit, tunnel, prestressed space grids, subway, large-scale office building, auditoriums, hotels, warehouse Factory Building, point building, heavy lift, synovial membrane interval advances, bridge tunnel pushing tow, tun and boats and ships, sleeper, change bridge pad, bridge and building strengthening, reinforced bar engineering, antimagnetic and antiseptic project, carbon fiber reinforcement, first open Liang Chang construction, external prestressing engineering, suspension cable, in the projects such as suspension cable.
At present, domestic prestressed anchor manufacturer, main production is for using round bar, carrying out machining in a large number (saw, car, mill, brill, slightly cut with scissors, finish ream, milling) just can complete, whole production process manufacturing procedure is many, and amount of machining is big, stock utilization is low, production cost is high, in the course of processing, because product exists tapered hole, require over the thick fraising of boring to finish ream the operations such as hole and could realize, because product size particularity, it is necessary to special subscription specific cutter, production cost is higher.
Summary of the invention:
The technical problem to be solved is: overcome the deficiencies in the prior art, it is provided that a kind of easily enforcement, minimizing manufacturing procedure, has saved personnel and equipment investment, forging and molding equipment of the prestressed porous ground tackle enhanced product performance.
The technical scheme is that
A kind of forging and molding equipment of prestressed porous ground tackle, including frame, described frame is provided with workbench, moved cross beam and actuating unit, described moved cross beam is provided with mould and drift, described drift runs through described upper mould, described workbench is provided with die holder, described die holder is provided with counterdie, heelpiece and middle pad it is provided with between described die holder and counterdie, it is provided with disk spring between described upper mould and moved cross beam, described frame is provided with feeding manipulator and discharging mechanical hand, blank is accurately put in described counterdie by described feeding manipulator, it is provided with liftout attachment in described counterdie, described liftout attachment by forging from jack-up in described counterdie, the forging that punching press is completed by described discharging mechanical hand takes out, it is put on conveyer belt, in feeding quenching bath, forging waste heat is utilized to complete quenching process.
One column of described frame is provided with batch (-type) calibration rotary mould frame, on described calibration rotary mould frame, punch die is organized in distribution more, described punch die cycle operation, often namely group punch die can be rotated to specific bit after completing a punching press and puts and carry out cooling down and spraying lubricant, waits cycle operation next time.
Described drift adopts split type tool bit to make, and its standing part uses high-carbon steel or structural alloy steel, and its working portion adopts head pile-up welding hard alloy or head entirety pile-up welding hard alloy, and described drift is installed and adopted cylinder or taper shank fit structure.
Described counterdie adopts combinative structure, and is provided with tank in described lower die-sleeve, it is achieved closed cycle water cools down, and is provided with guiding mechanism between described upper die and lower die.
The invention has the beneficial effects as follows:
1, the present invention changes traditional production technology, adopt forging method by once stamping for multiple holes of porous anchor, especially tapered hole part can direct forming, decrease fraising operation, having saved personnel and equipment investment, product can be enhanced product performance through forging processing, changes traditional processing technology method, improving production efficiency, reduces production cost.
2, the present invention takes full advantage of the equipment feature of hydraulic press or punching machine, complete the excellent suitability for press forming of prestressed porous ground tackle, and utilize specific purpose tool and relevant aid to complete the production process that special equipment just can complete according to shape of product, reduce labor strength, change traditional processing technology method simultaneously, improve product quality.
3, productivity ratio of the present invention is greatly improved, per minute produce product 3-4 part, mechanical automation degree is high simultaneously, product quality gets a promotion, and can save a large amount of machining period, additionally compared with traditional processing technology, also it is greatly improved stock utilization, calculate every hole by single hole and can save material more than 80%, effectively reduce cost, increase the competitiveness of enterprise.
4, the present invention on one column of press equipped with batch (-type) calibration rotary mould frame, on rotary mould frame, punch die is organized in distribution more, punch die cycle operation, often namely group punch die can be rotated to specific bit after completing a punching press and puts and carry out cooling down and spraying lubricant, wait cycle operation next time, extend drift service life.
5, drift used herein adopts tool bit production method, standing part uses common material (high-carbon steel or structural alloy steel), working portion adopts head pile-up welding hard alloy or head entirety pile-up welding hard alloy new technology, drift is installed and is adopted cylinder or taper shank fit structure, installing simple and easy, it is convenient to change, and substantially increases drift service life, it is many times of H13 material, effectively reduces die cost；And counterdie adopts combinative structure, in lower die-sleeve, processing has tank, it may be achieved closed cycle water cools down, and substantially increases mould bulk life time.
6, the present invention produces employing automated production, and the blank heated is put in counterdie by feeding manipulator, and Robot actions is accurate, proper blank can be selected according to finished product, conventional prefabricated blank operation can be reduced, save operation, minimizing personnel and equipment, improve production efficiency, reduces cost.
7, the present invention easily implements, reduces manufacturing procedure, has saved personnel and equipment investment, has enhanced product performance, and it is applied widely, has good economic benefit after popularization.
Accompanying drawing illustrates:
Fig. 1 is the Related product schematic diagram that this utility model produces；
Fig. 2 is the die forming structural representation of a prestressed porous forging and molding equipment of ground tackle；
Fig. 3 is the structure chart of the calibration rotary mould frame of a prestressed porous forging and molding equipment of ground tackle.
Detailed description of the invention:
Embodiment: referring in Fig. 1-Fig. 3, figure, 1-heelpiece, pads in 2-, 3-counterdie, 4-drift, the upper mould of 5-, 6-moved cross beam, 7-die holder.
A kind of forging and molding equipment of prestressed porous ground tackle, including frame, frame is provided with workbench, moved cross beam 6 and actuating unit, moved cross beam 6 is provided with mould 5 and drift 4, drift 4 runs through mould 5, workbench is provided with die holder 7, die holder 7 is provided with counterdie 3, heelpiece 1 and middle pad 2 it is provided with between die holder 7 and counterdie 3, it is provided with disk spring between upper mould 5 and moved cross beam 6, frame is provided with feeding manipulator and discharging mechanical hand (not shown in FIG.), blank is accurately put in counterdie 3 by feeding manipulator, it is provided with liftout attachment in counterdie 3, liftout attachment by forging from jack-up in counterdie 3, the forging that punching press is completed by discharging mechanical hand takes out, it is put on conveyer belt, in feeding quenching bath, forging waste heat is utilized to complete quenching process.
Equipped with batch (-type) calibration rotary mould frame on a column of press, on rotary mould frame, punch die is organized in distribution more, punch die cycle operation, often organizes and namely can be rotated to specific bit after punch die completes a punching press and put and carry out cooling down and spraying lubricant, wait cycle operation next time, extend drift service life.
Drift adopts tool bit production method, and standing part uses high-carbon steel or structural alloy steel, and working portion adopts head pile-up welding hard alloy or head entirety pile-up welding hard alloy, and drift is installed and adopted cylinder or taper shank fit structure.
Counterdie adopts combinative structure, and in lower die-sleeve, processing has tank, it is achieved closed cycle water cools down, and is provided with guiding mechanism between upper die and lower die.
The work process that the present invention realizes is as follows: different according to produced product, blank by different size specification, it is heated to forging temperature, by feeding manipulator, blank is accurately put into the drain cap center of jack-up, along with liftout attachment moves, drain cap is fallen, blank enters in counterdie, upper mould is depressed rapidly by the moved cross beam of equipment, by proximity switch control moved cross beam to lower make position, a punching course can be completed, after punching press completes, moved cross beam promotes rapidly, butterfly spring will move back template pressure simultaneously, ensure that counterdie stayed by forging, guarantee that drift separates with forging, subsequently liftout attachment by forging from jack-up in counterdie, the forging that punching press is completed by discharging mechanical hand takes out, it is put on conveyer belt, in feeding quenching bath, forging waste heat is utilized to complete quenching process.
The above, it it is only presently preferred embodiments of the present invention, not the present invention is done any pro forma restriction, every any simple modification, equivalent variations and modification above example made according to the technical spirit of the present invention, all still falls within the scope of technical solution of the present invention.
Claims (4)
1. forging and molding equipment of a prestressed porous ground tackle, including frame, described frame is provided with workbench, moved cross beam and actuating unit, it is characterized in that: described moved cross beam is provided with mould and drift, described drift runs through described upper mould, described workbench is provided with die holder, described die holder is provided with counterdie, heelpiece and middle pad it is provided with between described die holder and counterdie, it is provided with disk spring between described upper mould and moved cross beam, described frame is provided with feeding manipulator and discharging mechanical hand, blank is accurately put in described counterdie by described feeding manipulator, it is provided with liftout attachment in described counterdie, described liftout attachment by forging from jack-up in described counterdie, the forging that punching press is completed by described discharging mechanical hand takes out, it is put on conveyer belt, in feeding quenching bath, forging waste heat is utilized to complete quenching process.
2. forging and molding equipment of prestressed porous ground tackle according to claim 1, it is characterized in that: a column of described frame is provided with batch (-type) calibration rotary mould frame, on described calibration rotary mould frame, punch die is organized in distribution more, described punch die cycle operation, often namely group punch die can be rotated to specific bit after completing a punching press and puts and carry out cooling down and spraying lubricant, waits cycle operation next time.
3. forging and molding equipment of prestressed porous ground tackle according to claim 1, it is characterized in that: described drift adopts split type tool bit to make, its standing part uses high-carbon steel or structural alloy steel, its working portion adopts head pile-up welding hard alloy or head entirety pile-up welding hard alloy, and described drift is installed and adopted cylinder or taper shank fit structure.
4. forging and molding equipment of prestressed porous ground tackle according to claim 1, it is characterized in that: described counterdie adopts combinative structure, and described lower die-sleeve is provided with tank, it is achieved closed cycle water cools down, between described upper die and lower die, is provided with guiding mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620234449.9U CN205393443U (en) | 2016-03-25 | 2016-03-25 | Forging forming equipment of porous ground tackle of prestressing force |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620234449.9U CN205393443U (en) | 2016-03-25 | 2016-03-25 | Forging forming equipment of porous ground tackle of prestressing force |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205393443U true CN205393443U (en) | 2016-07-27 |
Family
ID=56419067
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620234449.9U Expired - Fee Related CN205393443U (en) | 2016-03-25 | 2016-03-25 | Forging forming equipment of porous ground tackle of prestressing force |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205393443U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105728634A (en) * | 2016-03-25 | 2016-07-06 | 河南锦源精密机械制造有限公司 | Novel one-time forging forming process and equipment for prestressed multi-hole anchorage device |
| CN108311624A (en) * | 2018-04-13 | 2018-07-24 | 重庆工商大学 | Anti- trimming bump injury discharging device and discharging method |
| CN113059101A (en) * | 2021-04-07 | 2021-07-02 | 杨飞 | Production process of cold extrusion (cold heading) prestress extrusion anchor |
-
2016
- 2016-03-25 CN CN201620234449.9U patent/CN205393443U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105728634A (en) * | 2016-03-25 | 2016-07-06 | 河南锦源精密机械制造有限公司 | Novel one-time forging forming process and equipment for prestressed multi-hole anchorage device |
| CN108311624A (en) * | 2018-04-13 | 2018-07-24 | 重庆工商大学 | Anti- trimming bump injury discharging device and discharging method |
| CN113059101A (en) * | 2021-04-07 | 2021-07-02 | 杨飞 | Production process of cold extrusion (cold heading) prestress extrusion anchor |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101259510B (en) | Stamping method for using high-strength steel plate to manufacture automobile rear bumper steel girder | |
| CN205393443U (en) | Forging forming equipment of porous ground tackle of prestressing force | |
| CN101100027A (en) | Petroleum drilling rod joint extrusion forming technology method | |
| CN201848577U (en) | Drilling, expanding and hinging multifunctional composite cutter tool | |
| CN105728634A (en) | Novel one-time forging forming process and equipment for prestressed multi-hole anchorage device | |
| CN104384427A (en) | Method for forming precision forge piece of wind power generation spindle | |
| CN101972829A (en) | Semi-closed forging device for universal joint and forging method thereof | |
| CN201179544Y (en) | Open forging hydraulic press | |
| CN103256285B (en) | Small head nail for wall cement slab | |
| CN202591497U (en) | Gantry-type horizontal hot extrusion hydraulic machine | |
| CN202097360U (en) | Cold heading blank of oil pipe joint | |
| CN102019539B (en) | Manufacture method of anchor ring | |
| CN204800287U (en) | Brake disc removes to sting machine tool | |
| CN201493385U (en) | Improved punch structure | |
| CN211690508U (en) | Split type hydraulic hammer core | |
| CN210659317U (en) | Steel bar cushion block placing tool | |
| CN104674951A (en) | Automatic tripping device for hoisting large reinforced concrete prefabricated columns and beams | |
| CN201405117Y (en) | Slotting machine | |
| CN203526636U (en) | Template for hole making | |
| CN202411289U (en) | Heading machine for reinforcing steel bars of concrete pipe piles | |
| CN202438639U (en) | Automatic heading mechanism for concrete tubular pile steel bar heading machine | |
| CN207271902U (en) | A kind of high accuracy anti-tripping waste stamping die | |
| CN202461642U (en) | Combined milling machine | |
| CN203380304U (en) | Tiled processing device for bored pile reinforcement cage | |
| CN211444850U (en) | Front clamping type hydraulic jack for post-tensioning method railway precast beam |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160727 Termination date: 20180325 |