CN205392050U - Equipment for collecting and processing acidity mist - Google Patents

Equipment for collecting and processing acidity mist Download PDF

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Publication number
CN205392050U
CN205392050U CN201620151535.3U CN201620151535U CN205392050U CN 205392050 U CN205392050 U CN 205392050U CN 201620151535 U CN201620151535 U CN 201620151535U CN 205392050 U CN205392050 U CN 205392050U
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China
Prior art keywords
absorptive unit
water tank
equipment
collecting
spray
Prior art date
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Expired - Fee Related
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CN201620151535.3U
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Chinese (zh)
Inventor
李国贤
鲁顺
李晶晶
郑厚影
张宏波
周冰
陈伟
宋海鹏
吴洪杰
张旭
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Qingdao Lyuyuan Environmental Technology Co Ltd
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Qingdao Lyuyuan Environmental Technology Co Ltd
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Priority to CN201620151535.3U priority Critical patent/CN205392050U/en
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Publication of CN205392050U publication Critical patent/CN205392050U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model belongs to the technical field of the environmental protection equipment, relate to hot galvanizing technology equipment for collecting and processing acidity mist. Equipment for collecting and processing acidity mist includes barrel, outer absorptive unit, inlayer absorptive unit, tangential air -supply line, aiutage, monitoring water tank, sprays the trunk line, sprays the pump, the barrel be telescopic bilayer structure, outer absorptive unit is located between barrel outer wall and the inner wall, and the inlayer absorptive unit is located inside the barrel, the tangential air -supply line sets up in the barrel outsidely, is connected with outer absorptive unit, outer absorptive unit and inlayer absorptive unit pass through the pipe connection, the aiutage sets up in the barrel top, is connected with the inlayer absorptive unit, the bottom and the monitoring water tank of barrel are connected, detect the interior alkali lye that pours into into of water tank, it is connected with monitoring water tank through spraying the pump to spray the trunk line. The utility model discloses an equipment for collecting and processing acidity mist absorbs the mode through the layering, has accomplished the collection processing of two kinds of different modes in this absorption tower simultaneously to the salt acid mist to realize extremely excellent assimilation effect.

Description

Equipment for collecting and processing acidity mist
Technical field
This utility model belongs to technical field of environment protection equipment, relates to hot dip galvanizing process equipment for collecting and processing acidity mist.
Background technology
Galvanizing, also referred to as galvanizing by dipping, is that steel component immerses a kind of method obtaining metal cladding in melted zinc liquid.Developing rapidly with high voltage power transmission, traffic, communication career in recent years, steel and iron parts requirement of shelter is more and more higher, and galvanizing demand is also continuously increased.
Steel beam column is before carrying out galvanizing, acid pickling and rust removing need to be carried out, workshop pickling zone is provided with pickling tube, pond stores hydrochloric acid solution, under normal circumstances, when workpiece immerses in the short time that pickling tube carries out pickling, owing to the release of bubble hydrogen considerably increases the volatile quantity of hydrochloric acid, especially when after low pressure weather or replacing eo-acid, workshop acid mist fills the air, low visibility, also endangers personnel health while plant equipment causes corrosion and damage, form severe working environment and serious atmospheric pollution.
At present, most enterprises adopt and reduce pickle concentration and add acid fog inhibitor to reduce harm, though the method can reduce acid mist volatilization, but still cannot meet environmental requirement.
At present the collection of galvanizing acid mist is mainly adopted monolayer filler spray column with processing, monolayer filler spray column is the absorption plant that comparison is ancient, owing to it has that framework is simple, is easy to operation, is easy to take the features such as anti-corrosion measure, still widely used by galvanizing factory at present.Monolayer packed tower is using the filler in tower as the mass transfer apparatus of contact member between gas-liquid two-phase.Monolayer filler is to huddle or to be placed on support plate in the way of whole block, and liquid sprays filler from tower top through water-distributing device, forms liquid film;Gas is sent into from the bottom of tower, is the space that adverse current continues through packing layer with liquid, and on filling surface, gas-liquid two-phase close contact carries out mass transfer, it can be seen that monolayer packed tower opereating specification is less, and the change for liquid load is especially sensitive.When liquid load is less, due to filler negligible amounts, filling surface can not moistening well, mass transfer effect sharply declines;When liquid load is excessive, easily produce again liquid flooding, liquid along packing layer flow downward time, with in reversely contact of gas, have gradually to the trend of tower wall concentration, flow quantity near tower wall is gradually increased, thus wall stream effect occurs, cause gas-liquid two-phase skewness in packing layer, make absorption efficiency decline, it is only capable of reaching the acid mist absorption efficiency of about 60%, exceedes atmosphere pollutants emission standards.Sometimes producer is in order to strengthen the absorption of acid mist, and it is forced to strengthen tower body diameter, now due to the restriction of its structure itself, very easily cause gas-liquid skewness, the phenomenon such as loose contact, efficiency is caused to decline, this phenomenon is the enlarge-effect of monolayer packed tower, and the while of secondary, also can produce to increase owing to tower diameter becomes cost that is big and that cause, cleaning maintenance trouble, the filler loss series of problems such as big grade that cloth wind inequality causes.
Summary of the invention
Relevant issues for above existence of the prior art, this utility model provides a kind of novel acid mist absorption treating device, this device adopts telescopic interior outer double-layer structure, " tower two absorbs " is achieved by reasonably design, namely by being layered absorption pattern, salt acid mist is simultaneously completed two separate modes of collection by this absorption tower process, thus realizing extremely excellent assimilation effect.
This utility model solves its technical problem and the technical scheme is that equipment for collecting and processing acidity mist, including cylinder, outer layer absorptive unit, internal layer absorptive unit, tangential blast pipe, aiutage, monitoring water tank, spray main pipeline, spray pump;Described cylinder is telescopic double-decker;Outer layer absorptive unit is between cylinder body outer wall and inwall, and internal layer absorptive unit is positioned at inner barrel;Tangential blast pipe is arranged at outside cylinder, is connected with outer layer absorptive unit;Outer layer absorptive unit and internal layer absorptive unit are connected by pipeline;Aiutage is arranged at cylinder top, is connected with internal layer absorptive unit;The bottom of cylinder is connected with monitoring water tank;Alkali liquor is injected in detection water tank;Spray main pipeline is connected with monitoring water tank by spray pump.
Described outer layer absorptive unit includes file spray system, double-deck wire packing;Wire packing is fixed on the inside and outside wall of cylinder, and file spray system is arranged at the centre position of double-deck wire packing;File spray system is connected with spray main pipeline.
Described internal layer absorptive unit includes two packing layers and demister, and demister is arranged at the top of internal layer absorptive unit;The top of each packing layer is equipped with horizontal spray system, and described horizontal spray system is responsible for being connected with spray.
The bottom of cylinder is provided with absorption cell, for absorbing alkali liquor in described absorption cell;Absorption cell is connected by water hole with monitoring water tank.
Described equipment for collecting and processing acidity mist is provided with alkali liquor JUMPS Automated Supplemental System, and described alkali liquor JUMPS Automated Supplemental System is connected with monitoring water tank.
Described monitoring water tank is provided with PH on-line detector.
Equipment for collecting and processing acidity mist of the present utility model, has the advantages that
1, filler spray-absorption, two kinds of absorption patterns combine together, it is achieved it is low that " tower two absorbs " fundamentally solves conventional suction tower absorption efficiency, the problem that discharge cannot be up to standard;
2, outer layer absorptive unit is on the basis of whirlwind spray-absorption, and that innovates again adds wire packing at runner inside and outside wall, defines the absorption pattern that whirlwind absorbs and packing material absorbing combines, and substantially increases the absorption efficiency that intrinsic whirlwind absorbs;
3, double-layer barrel structure can effectively reduce cylinder volume and floor space, can reduce equipment investment further, contribute to the popularization of this equipment while avoiding " enlarge-effect ";
4, absorbed inside unit adopts double-layer multi-surface ball filler, and owing to filler is random piling up, fix filler than tradition has greater advantage and this kind of mode simple in construction in convenience for construction, and cost is low;Adopt double-deck filler to strengthen absorption efficiency further, reduce absorption plant volume;
5, adopting solid-cone spray system, spray area coverage reaches 200%, it may be achieved without dead angle, without Duan Liu district;
6, alkali liquor replenishment system is added in systems, thoroughly solve manually absorption liquid to be carried out the mode of operation that basicity is supplemented in the past, such that it is able to remove conventional suction tower alkali subsidiary water tank unit, reduce while investing, improve the automaticity of whole system, reduce the working strength of workman;
7, adopting PH on-line measuring device, the absorption liquid concentration change of whole system is carried out in real time, precision monitor, when absorbing liquid concentration lower than 2%, can transmit online signal, control alkali liquor replenishment system is added automatically to 6%.
Accompanying drawing explanation
Fig. 1 is the external structure schematic diagram of equipment for collecting and processing acidity mist of the present utility model.
Fig. 2 is the sectional view of equipment for collecting and processing acidity mist of the present utility model.
Detailed description of the invention
As depicted in figs. 1 and 2, equipment for collecting and processing acidity mist of the present utility model, including cylinder, outer layer absorptive unit 1, internal layer absorptive unit 2, tangential blast pipe 4, aiutage 13, monitoring water tank 17, spray main pipeline 15, spray pump 7;Cylinder is telescopic double-decker;Outer layer absorptive unit 1 is between cylinder body outer wall and inwall, and internal layer absorptive unit 2 is positioned at inner barrel;Tangential blast pipe 4 is arranged at outside cylinder, is connected with outer layer absorptive unit 1;Outer layer absorptive unit 1 and internal layer absorptive unit 2 are connected by pipeline;Aiutage 13 is arranged at cylinder top, is connected with internal layer absorptive unit 2;The bottom of cylinder is connected with monitoring water tank 17;Alkali liquor is injected in detection water tank 17;Spray main pipeline 15 is connected with monitoring water tank 17 by spray pump 7.
Outer layer absorptive unit 1 includes file spray system 6, double-deck wire packing 5;Wire packing 5 is fixed on the inside and outside wall of cylinder, and file spray system 6 is arranged at the centre position of double-deck wire packing;File spray system 6 is connected with spray main pipeline 15.
Acid mist air exhauster 3 air inlet is connected with workshop acid fog collection device, air exhauster 3 air outlet is connected with tangential blast pipe 4, acid mist enters outer layer absorptive unit by tangential blast pipe 4, rotate along in tangential direction annulus between cylinder inside and outside wall, file spray system 6 carries out the spray of alkali liquor against airflow direction, in spray process, a part of alkali liquor directly contacts with acid mist and is neutralized;A part of alkali liquor is attached on wire packing, forms liquid film, increases and acid mist contact area, improves absorption efficiency further.Outer layer absorptive unit is preliminary treatment system, acid mist carries out initial absorption in this element, after this cell processing, acid mist still needs to carry out lower step advanced treating and can reach emission request, the meaning of outer layer absorptive unit is in that effectively to reduce the acid mist inlet gas concentration of absorbed inside unit, reduction processes load, improve absorption efficiency, effectively control tower body volume, stop to amplify the generation of phenomenon.
Internal layer absorptive unit includes two packing layers 8 and demister 14, and demister 14 is arranged at the top of internal layer absorptive unit 2;The top of each packing layer is equipped with horizontal spray system 11, and horizontal spray system 11 is connected with spray main pipeline 15.
The air-out of outer layer absorptive unit enters absorbed inside unit, and absorbed inside unit main body adopts double-deck filler spray absorber, purifies acid mist waste gas with alkali liquor for absorbing neutralizer equally.First acid mist moves from top to bottom in absorbed inside unit wind inlet section, enter after current stabilization inside unit, flow from bottom to top again, sequentially pass through the two-layer dry load of internal layer absorptive unit, packing layer 8 is not static implant, but adopts the accumulation at random of lightweight many-sided ball, every layer of upper and lower two-layer sieve plate of filler, respectively intercept sieve plate 10 and support sieve plate 9, each serve as filler and intercept the effect with filler support;Upwind on packing layer it is respectively equipped with two-layer transverse direction spray system 11, during spray, alkali liquor forms a large amount of liquid film at packing layer, when acid mist is by packing layer, packing layer is formed tipping effect, acid mist and each face of filling ball can be made to collide, increase gas liquid interfacial area, in the process, the interface so stirred is always maintained at moisture state, thus forming stable gas-to-liquid contact mass transfer interface, and constantly wash away lower continuous updating at alkali liquor, thus carrying out acid mist absorption efficiently.Two-layer filler is arranged over demister 14, through being discharged by the aiutage 13 being connected with cylinder except the clean air after mist.
The bottom of cylinder is provided with absorption cell 19, for absorbing alkali liquor in absorption cell;Absorption cell 19 is connected by water hole 20 with monitoring water tank 17.
Equipment for collecting and processing acidity mist of the present utility model is provided with alkali liquor JUMPS Automated Supplemental System 12, and alkali liquor JUMPS Automated Supplemental System 12 is connected 17 with monitoring water tank.Monitoring water tank is provided with PH on-line detector 16.The NaOH aqueous solution that absorption liquid in whole acid fog absorption tower adopts concentration to be 2 ~ 6%.Adopting PH on-line detector, the absorption liquid concentration change of whole system is carried out in real time, precision monitor, when absorption liquid concentration is lower than 2%, alkali liquor replenishment system is added automatically to 6%, to guarantee normal, the stable operation of whole system.

Claims (6)

1. equipment for collecting and processing acidity mist, it is characterised in that: include cylinder, outer layer absorptive unit, internal layer absorptive unit, tangential blast pipe, aiutage, monitoring water tank, spray main pipeline, spray pump;Described cylinder is telescopic double-decker;Outer layer absorptive unit is between cylinder body outer wall and inwall, and internal layer absorptive unit is positioned at inner barrel;Tangential blast pipe is arranged at outside cylinder, is connected with outer layer absorptive unit;Outer layer absorptive unit and internal layer absorptive unit are connected by pipeline;Aiutage is arranged at cylinder top, is connected with internal layer absorptive unit;The bottom of cylinder is connected with monitoring water tank;Alkali liquor is injected in detection water tank;Spray main pipeline is connected with monitoring water tank by spray pump.
2. equipment for collecting and processing acidity mist according to claim 1, it is characterised in that: described outer layer absorptive unit includes file spray system, double-deck wire packing;Wire packing is fixed on the inside and outside wall of cylinder, and file spray system is arranged at the centre position of double-deck wire packing;File spray system is connected with spray main pipeline.
3. equipment for collecting and processing acidity mist according to claim 1, it is characterised in that: described internal layer absorptive unit includes two packing layers and demister, and demister is arranged at the top of internal layer absorptive unit;The top of each packing layer is equipped with horizontal spray system, and described horizontal spray system is responsible for being connected with spray.
4. the equipment for collecting and processing acidity mist according to any one of claims 1 to 3, it is characterised in that: the bottom of cylinder is provided with absorption cell, for absorbing alkali liquor in described absorption cell;Absorption cell is connected by water hole with monitoring water tank.
5. the equipment for collecting and processing acidity mist according to any one of claims 1 to 3, it is characterised in that: described equipment for collecting and processing acidity mist is provided with alkali liquor JUMPS Automated Supplemental System, and described alkali liquor JUMPS Automated Supplemental System is connected with monitoring water tank.
6. equipment for collecting and processing acidity mist according to claim 5, it is characterised in that: described monitoring water tank is provided with PH on-line detector.
CN201620151535.3U 2016-02-29 2016-02-29 Equipment for collecting and processing acidity mist Expired - Fee Related CN205392050U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620151535.3U CN205392050U (en) 2016-02-29 2016-02-29 Equipment for collecting and processing acidity mist

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620151535.3U CN205392050U (en) 2016-02-29 2016-02-29 Equipment for collecting and processing acidity mist

Publications (1)

Publication Number Publication Date
CN205392050U true CN205392050U (en) 2016-07-27

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Application Number Title Priority Date Filing Date
CN201620151535.3U Expired - Fee Related CN205392050U (en) 2016-02-29 2016-02-29 Equipment for collecting and processing acidity mist

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109731443A (en) * 2019-03-18 2019-05-10 上海超高环保科技股份有限公司 Administer the used oil spray equipment and preparation method thereof of volatile organic matter

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109731443A (en) * 2019-03-18 2019-05-10 上海超高环保科技股份有限公司 Administer the used oil spray equipment and preparation method thereof of volatile organic matter

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160727

Termination date: 20190228