CN205384939U - Metallic glass triangle -shaped rolls up former of standard rectangle single frame unshakable in one's determination - Google Patents
Metallic glass triangle -shaped rolls up former of standard rectangle single frame unshakable in one's determination Download PDFInfo
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- CN205384939U CN205384939U CN201620155999.1U CN201620155999U CN205384939U CN 205384939 U CN205384939 U CN 205384939U CN 201620155999 U CN201620155999 U CN 201620155999U CN 205384939 U CN205384939 U CN 205384939U
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Abstract
The utility model provides the utility model discloses a metallic glass triangular prism shape rolls up the former of standard rectangle single frame unshakable in one's determination, includes: forming die for place non -standard rectangle single frame, forming die has two shaping limits corresponding with two echelonment hypotenuses of non -standard rectangle single frame, and two shaping limits form two by interior and foreign minister to tilt up and level hypotenuses, and the echelonment hypotenuse that corresponds is supported respectively in two shaping limits after forming die is put into to non -standard rectangle single frame, and the contained angle of the extension line on two shaping limits is 120 30 /, vibrating device, drive forming die vibration, vibrating device is after forming die is put into to non -standard rectangle single frame, and two shaping limits vibrations of drive forming die make two echelonment hypotenuses of non -standard rectangle single frame slide along two shaping limits, and the automatic adjustment is the level and smooth hypotenuse with forming die's shaping limit adaptation.
Description
Technical field
The present invention relates to the manufacturing technology field of stereo amorphous alloy triangle rewinding material, be specifically related to the former of the rectangle single frame of a kind of stereo amorphous alloy triangle rewinding material.
Background technology
At present, stereo amorphous alloy triangle Wound iron-core transformer owing to having Optimize magnetic circult, loss is low, energy-saving effect is notable, noise is low, overload capacity is strong, no-load current is few, compact conformation, transformation cost are low, floor space is few, have the advantages such as theftproof performance, progressively accepted by users.
Non-crystaline amorphous metal, also known as metal glass, is a kind of alloy without crystal atomic structure, and ferromagnet non-crystaline amorphous metal is easier to magnetization and demagnetization, and its magnetic property has been identified and has been easier to the reversal of magnetism.Due to the premium properties of non-crystaline amorphous metal, it can be used as the core material of transformator, have compared to grain-oriented Si steel sheet energy-saving effect more preferably.Test display, stereo amorphous alloy triangle Wound iron-core transformer is compared to stalloy three-dimensional triangular wound core transformer, and energy-saving effect promotes 50%.
But, non-crystaline amorphous metal hardness is higher, is 5 times of grain-oriented Si steel sheet hardness, adopts conventional tool to be difficult to shear；Non-crystaline amorphous metal is very thin again, only 0.03mm, material surface neither be very smooth and thickness is also uneven, therefore traditional adopts grain-oriented Si steel sheet to be not suitable for the three-dimensional triangular wound core transformer production technology adopting non-crystaline amorphous metal as transformer core material as the three-dimensional triangular wound core transformer production technology of transformer core material.
Chinese patent literature CN202601376U discloses the production technology of the amorphous alloy transformer iron core of a kind of 3-D triangle structure, and this production technology includes five steps: (1) cut-parts step；(2) winding steps；(3) number of assembling steps；(4) annealing steps；(5) forming step.Wherein, in winding steps, rectangular module is adopted to do inner support (53), winding from the first order of single frame, trapezoidal material strip is successively wound from starting by Inside To Outside, and making material strip advance according to the direction arranged on special up-coiler, winding goes to upper and lower the shape that two ends are outward-dipping；After having wound the thickness needed for the first order, at the outer layer of the first order followed by the thickness of the trapezoidal material strip winding second level using another kind of size instead, wind what required thickness successively according to same process.
But, find in actual production, adopt above-mentioned winding steps to hardly result in the standard rectangular single frame shown in accompanying drawing 1 of patent documentation CN202601376U.Reason mainly have following some: one, the thin intensity of non-crystaline amorphous metal material strip thickness is low, directly shown in the accompanying drawing 1 of patent documentation CN202601376U, the gradient of standard rectangular single frame splicing hypotenuse carrys out coiling material strip, when material strip coiling to outer layer or outermost layer, it may appear that the mandrel center of material strip deviation up-coiler causes completing coiling without the strong point；Two, the extended line angle of two splicing hypotenuses requires 120 ° ± 30 ', angle is too little, has gap between two contiguous concatenation single frames, angle is too big then cannot realize assembling, and adopt above-mentioned winding steps cannot realize splicing the spacing of angle between hypotenuses to two, thus cannot ensure to meet above-mentioned angle requirement；Three, the mutual linearity of two splicing hypotenuses requires in 0.3mm, gap is had between two splicing single frames after linearity too large assembly, and owing to amorphous alloy material is thin and crisp, can not adopting in winding process and manually beat adjustment splicing hypotenuse linearity, therefore the above-mentioned winding steps of single employing cannot obtain standard rectangular single frame.
Summary of the invention
Therefore, for above-mentioned the deficiencies in the prior art, the present invention provides the former of the rectangle single frame of a kind of stereo amorphous alloy triangle rewinding material that can obtain standard rectangular single frame.
For this, the technical solution used in the present invention is as follows:
The former of a kind of standard rectangular single frame for stereo amorphous alloy triangle rewinding material, for the non-standard rectangle single frame wound is shaped processing, two splicing hypotenuses of the described non-standard rectangle single frame wound are stepped hypotenuse；
Described former includes:
Mould, for placing described non-standard rectangle single frame, described mould has two the molding limits corresponding with two stepped hypotenuses of described non-standard rectangle single frame, said two molding limit is formed slopely two smooth hypotenuses from inside to outside relatively upward, said two molding limit is after described non-standard rectangle single frame puts into described mould, supporting the described stepped hypotenuse of correspondence respectively, the angle of the extended line on said two molding limit is 120 ° ± 30 '；
Vibrating device, described mould is driven to vibrate, described vibrating device is after described non-standard rectangle single frame puts into described mould, the said two molding limit driving described mould vibrates, two the stepped hypotenuses making described non-standard rectangle single frame slide along said two molding limit, are automatically regulated to be the smooth hypotenuse that the described molding limit with described mould is adaptive.
Preferably, described mould also includes the support platform in the portion that is located therein, the height of described support platform beyond described mould said two molding limit inside bottom, described support platform after described rectangle single frame puts into described mould on support the inner support within described non-standard rectangle single frame.
Preferably, described vibrating device is dither or ultrasonic vibrator or electric vibrator or pneumatic vibrator or hydraulic vibrator.
Technical solution of the present invention, has the advantage that
The former of the standard rectangular single frame for stereo amorphous alloy triangle rewinding material provided by the invention, mould vibration is driven by vibrating device, the stepped hypotenuse of the non-standard rectangle single frame being placed on mould is corresponding with the molding limit of mould, the stepped hypotenuse of non-standard rectangle single frame is made to carry out sliding along the molding limit of described mould and adjust, thus obtaining standard rectangular single frame, so-called standard rectangular single frame refers to that the angle between two smooth inclined-planes is 120 ° ± 30 ', and the linearity on smooth inclined-plane is in 0.3mm.Adopting standard rectangular single frame seamless to splice, between the single frame of the stereo amorphous alloy triangle rewinding material obtained, the impact of performance is better, and quality is more stable.
The former of the standard rectangular single frame for stereo amorphous alloy triangle rewinding material provided by the invention, in forming process, by the setting supporting platform of mould, the inner support within rectangle single frame is lived by supporting platform, the course of processing making standard rectangular single frame is more stable, advantageously ensures that the Forming Quality of standard rectangular single frame.
Accompanying drawing explanation
In order to be illustrated more clearly that the specific embodiment of the invention or technical scheme of the prior art, the accompanying drawing used required in detailed description of the invention or description of the prior art will be briefly described below, apparently, accompanying drawing in the following describes is some embodiments of the present invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the longitudinal sectional view of the non-standard rectangle single frame adopting winding process to obtain in the rectangle single frame production of non-crystaline amorphous metal triangle rewinding material in prior art；
Fig. 2 is the longitudinal sectional view of the standard rectangular single frame of the former of the standard rectangular single frame of non-crystaline amorphous metal triangle rewinding material provided by the invention and molding.
Description of reference numerals:
The non-standard rectangle single frame of 5-；The stepped hypotenuse of 51/52-；53/73-inner support；7-standard rectangular single frame；81-mould；811/812-molding limit；813-supports platform.
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme is clearly and completely described, it is clear that described embodiment is a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of protection of the invention.
In describing the invention, it should be noted that, orientation or the position relationship of the instruction such as term " " center ", " on ", D score, "left", "right", " vertically ", " level ", " interior ", " outward " be based on orientation shown in the drawings or position relationship; be for only for ease of the description present invention and simplifying and describe; rather than instruction or imply indication device or element must have specific orientation, with specific azimuth configuration and operation, be therefore not considered as limiting the invention.Additionally, term " first ", " second ", " the 3rd " are only for descriptive purposes, and it is not intended that indicate or hint relative importance.
In describing the invention, it is necessary to explanation, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, for instance, it is possible to it is fixing connection, it is also possible to be removably connect, or connect integratedly；Can be mechanically connected, it is also possible to be electrical connection；Can be joined directly together, it is also possible to be indirectly connected to by intermediary, it is possible to be the connection of two element internals.For the ordinary skill in the art, it is possible to concrete condition understands above-mentioned term concrete meaning in the present invention.
As long as just can be combined with each other additionally, technical characteristic involved in invention described below difference embodiment does not constitute conflict each other.
The former of the present invention, for the rolled non-standard rectangle single frame 5 completed carries out further processing and forming, forms standard rectangular single frame 7.
So-called non-standard rectangle single frame 5 refers to: as it is shown in figure 1, the two of this rectangle single frame splicing hypotenuses are stepped hypotenuse, this rectangle single frame has gap when splicing after its splicing hypotenuse and the splicing hypotenuse splicing of two other non-standard rectangle single frame 5.The i.e. criteria of right and wrong rectangle single frame that the production technology of the amorphous alloy transformer iron core of 3-D triangle structure disclosed in Chinese patent literature CN202601376U obtains.Adopt the stereo amorphous alloy triangle rewinding material that non-standard rectangle single frame 5 is spliced to leave gap in stitching portion, affect the performance of rewinding material, add energy consumption index.
So-called standard rectangular single frame 7 refers to: as in figure 2 it is shown, the angle splicing hypotenuse being used for carrying out splicing with two other standard rectangular single frame 7 ensures at 0.3mm at 120 ° ± 30 ', two mutual linearitys splicing hypotenuses and splicing hypotenuse.
Amorphous alloy material is also called metal glass, and material is thin and crisp.Non-crystaline amorphous metal material strip is turned to standard rectangular single frame 7 have difficulties, mainly have following some:
One, the thin intensity of non-crystaline amorphous metal material strip thickness is low, directly splice the gradient of hypotenuse according to standard rectangular single frame 7 and carry out coiling material strip, when material strip coiling to outer layer or outermost layer, it may appear that the mandrel center of material strip deviation up-coiler causes completing coiling without the strong point；
Two, the extended line angle of two splicing hypotenuses of rectangle single frame requires 120 ° ± 30 ', angle is too little, has gap between two contiguous concatenation single frames, angle is too big then cannot realize assembling, and adopt above-mentioned winding steps cannot realize splicing the spacing of angle between hypotenuses to two, thus cannot ensure to meet above-mentioned angle requirement；
Three, the mutual linearity of two splicing hypotenuses requires in 0.3mm, and linearity too large assembly becomes has gap in the middle of two kits.
Four, amorphous alloy material is crisp, can not beat when deviation occurs in coiling.
Due to above-mentioned 4 restrictions, cause that single employing winding process hardly results in standard rectangular single frame 7.Therefore, the present invention provides a kind of equipment adopting mould 81 and vibrating device to combine to obtain standard rectangular single frame 7, and can form batch production.The following is specific embodiments of the invention.
As in figure 2 it is shown, the present embodiment provides the former of a kind of standard rectangular single frame for stereo amorphous alloy triangle rewinding material, including: mould 81 and vibrating device.
Wherein, described mould 81 is used for placing described non-standard rectangle single frame 5, described mould 81 has two molding limits 811/812, said two molding limit 811/812 is after described non-standard rectangle single frame 5 puts into the shaping position in mould 81, corresponding with the two of mould 81 stepped hypotenuses 51/52 (i.e. two splicing hypotenuses).Said two molding limit 811/812 rolls tiltedly from inside to outside relatively upward, said two molding limit 811/812 forms two smooth hypotenuses, said two molding limit 811/812 is after described non-standard rectangle single frame 5 puts into described mould 81, supporting the described stepped hypotenuse 51/52 of correspondence respectively, the angle of the extended line on said two molding limit 811/812 is 120 ° ± 30 '.Described vibrating device drives described mould 81 to vibrate, described vibrating device is after described non-standard rectangle single frame 5 puts into described mould 81, the said two molding limit 811/812 driving described mould 81 vibrates, two the stepped hypotenuses making described non-standard rectangle single frame 5 slide along said two molding limit 811/812, are automatically regulated to be the smooth hypotenuse of described molding limit 811/812 adaptation with described mould 81.
Mould 81 is driven to vibrate by vibrating device, the stepped hypotenuse of the non-standard rectangle single frame 5 being placed on mould 81 is corresponding with the molding limit 811/812 of mould 81, the stepped hypotenuse 51/52 of non-standard rectangle single frame 5 is made to carry out sliding along the molding limit 811/812 of described mould 81 and adjust, thus obtaining standard rectangular single frame 7.Adopting standard rectangular single frame 7 seamless to splice, between the single frame of the stereo amorphous alloy triangle rewinding material obtained, the impact of performance is better, and quality is more stable.
Further, described mould 81 also includes the support platform 813 being located in the middle part of its rectangular configuration, the height of described support platform 813 beyond the bottom of four smooth chamfered inside of described mould 81, described support platform 813 after described rectangle single frame puts into described mould 81 for supporting the inner support 53 within described rectangle single frame.In forming process, by the setting supporting platform 813 of mould 81, the inner support 53/73 within non-standard rectangle single frame is supported so that the course of processing of standard rectangular single frame 7 is more stable, advantageously ensures that the Forming Quality of standard rectangular single frame 7 by supporting platform 813.
In the present embodiment, described vibrating device is the dither being connected to mould 81.But the vibrating device of the present invention is not limited to dither, in other embodiments, it is also possible to adopt ultrasonic vibrator, electric vibrator, pneumatic vibrator, hydraulic vibrator etc..
Hereinafter the moulding process of the standard rectangular single frame of the non-crystaline amorphous metal triangle iron core of the former adopting embodiment is introduced.After the moulding process that the present embodiment provides is positioned at rectangle single frame winding steps.Two splicing hypotenuses of the non-standard rectangle single frame 5 obtained after described rectangle single frame winding steps are stepped hypotenuse.
The moulding process of described standard rectangular single frame 7 includes:
The first step: described non-standard rectangle single frame 5 is put on described mould 81, and make the stepped hypotenuse of said two of non-standard rectangle single frame 5 corresponding with two molding limits 811/812 of described mould 81；
Second step: open vibrating device, make the stepped hypotenuse 51/52 of said two of described rectangle single frame under effect of vibration, sliding in surface along the said two molding limit 811/812 in smooth hypotenuse of described mould 81, makes the stepped hypotenuse of said two be automatically regulated to be the smooth hypotenuse of described molding limit 811/812 adaptation with described mould 81.
Further, in the above-mentioned first step, the platform 813 that supports being located at the bottom inside said two molding limit 811/812 that is in the middle part of described mould 81 and that highly exceed described mould 81 is made upwards to support the inner support 53 within described rectangle single frame.
In the present embodiment, described vibrating device is dither or ultrasonic vibrator or electric vibrator or pneumatic vibrator or hydraulic vibrator.
Obviously, above-described embodiment is only for clearly demonstrating example, and is not the restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here without also cannot all of embodiment be given exhaustive.And the apparent change thus extended out or variation are still among the protection domain of the invention.
Claims (3)
1. the former for the standard rectangular single frame of stereo amorphous alloy triangle rewinding material, for the non-standard rectangle single frame (5) wound is shaped processing, two splicing hypotenuses of the described non-standard rectangle single frame (5) wound are stepped hypotenuse (51；52)；
It is characterized in that, described former includes:
Mould (81), for placing described non-standard rectangle single frame (5), described mould (81) has two the molding limits (811 corresponding with two stepped hypotenuses of described non-standard rectangle single frame (5)；812), said two molding limit (811；812) two smooth hypotenuses it are formed slopely from inside to outside relatively upward, said two molding limit (811；812) after described non-standard rectangle single frame (5) puts into described mould (81), the described stepped hypotenuse (51 of correspondence is supported respectively；52), said two molding limit (811；812) angle of extended line is 120 ° ± 30 '；
Vibrating device, described mould (81) is driven to vibrate, described vibrating device, after described non-standard rectangle single frame (5) puts into described mould (81), drives the said two molding limit (811 of described mould (81)；812) vibration, makes two stepped hypotenuses (51 of described non-standard rectangle single frame (5)；52) along said two molding limit (811；812) slide, be automatically regulated to be the described molding limit (811 with described mould (81)；812) adaptive smooth hypotenuse.
2. the former of the standard rectangular single frame for stereo amorphous alloy triangle rewinding material according to claim 1, it is characterized in that, described mould (81) also includes the support platform (813) in the portion that is located therein, and the height of described support platform (813) is beyond the said two molding limit (811 of described mould (81)；812) bottom of inner side, described support platform (813) puts into, at described rectangle single frame, the inner support (53) that the described non-standard rectangle single frame (5) of the backward upper support of described mould (81) is internal.
3. the former of the standard rectangular single frame for stereo amorphous alloy triangle rewinding material according to claim 1 and 2, it is characterized in that, described vibrating device is dither or ultrasonic vibrator or electric vibrator or pneumatic vibrator or hydraulic vibrator.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620155999.1U CN205384939U (en) | 2016-03-01 | 2016-03-01 | Metallic glass triangle -shaped rolls up former of standard rectangle single frame unshakable in one's determination |
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| CN201620155999.1U CN205384939U (en) | 2016-03-01 | 2016-03-01 | Metallic glass triangle -shaped rolls up former of standard rectangle single frame unshakable in one's determination |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105761923A (en) * | 2016-03-01 | 2016-07-13 | 金三角电力科技股份有限公司 | Forming equipment and process for standard rectangular single frame of amorphous alloy triangular wound core |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105761923A (en) * | 2016-03-01 | 2016-07-13 | 金三角电力科技股份有限公司 | Forming equipment and process for standard rectangular single frame of amorphous alloy triangular wound core |
| CN105761923B (en) * | 2016-03-01 | 2018-02-09 | 金三角电力科技股份有限公司 | The former and technique of the standard rectangular single frame of non-crystaline amorphous metal triangle rewinding material |
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