CN205381788U - Friction tension rolling machine - Google Patents
Friction tension rolling machine Download PDFInfo
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- CN205381788U CN205381788U CN201620197693.2U CN201620197693U CN205381788U CN 205381788 U CN205381788 U CN 205381788U CN 201620197693 U CN201620197693 U CN 201620197693U CN 205381788 U CN205381788 U CN 205381788U
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Abstract
本实用新型公开了摩擦张力收卷机,沿带材输送方向依次布置有开卷机、纠偏辊、分条机和收卷机,收卷机包含收卷轴、收卷盘和拉杆,收卷轴的中心开有轴向通孔,其外缘设有隔套并开有径向键槽,收卷盘的两侧设有摩擦片,摩擦片置于径向键槽中,收卷轴的轴向通孔中安装有拉杆,拉杆的轴端安装有压盘,压盘的内侧面与隔套相抵压,拉杆的移动使压盘压紧隔套。产线运转时由开卷机控制速度,收卷机控制张力;为保持稳定的张力和速度,收卷机采用收卷盘收卷,收卷盘和收卷轴之间可以相对滑动,通过收卷盘和收卷轴的滑动摩擦力产生带材张力,避免带材擦划伤。相比普通分条线占用空间更少,张力控制更加精准稳定,满足电镀材等高端带材的生产要求。
The utility model discloses a frictional tension winder, in which an uncoiler, a deviation correction roller, a slitting machine and a winder are sequentially arranged along the conveying direction of a strip, and the winder includes a winding shaft, a winding disc and a pull rod, and the center of the winding shaft is There is an axial through hole, the outer edge of which is provided with a spacer and a radial keyway, and there are friction plates on both sides of the reel, which are placed in the radial keyway and installed in the axial through hole of the rewinding shaft. There is a pull rod, the shaft end of the pull rod is equipped with a pressure plate, the inner surface of the pressure plate is pressed against the spacer sleeve, and the movement of the pull rod makes the pressure plate compress the spacer sleeve. When the production line is running, the speed is controlled by the uncoiler, and the tension is controlled by the winder; in order to maintain a stable tension and speed, the winder adopts a reel for rewinding, and the reel and the reel can slide relative to each other. The strip tension is generated by the sliding friction with the rewinding shaft to avoid scratches on the strip. Compared with ordinary slitting lines, it takes up less space, and the tension control is more precise and stable, which meets the production requirements of high-end strips such as electroplating materials.
Description
技术领域technical field
本实用新型涉及一种摩擦张力收卷机。The utility model relates to a friction tension winding machine.
背景技术Background technique
高端铜带如电镀材分条时,带材表面划痕控制要求较高。一般分条线张力控制方式对带材表面擦划伤较大,而且前期的基础公事投资成本很高。铜带分条线常用张力控制方式有:1)皮带张力机控制方式。2)真空辊控制方式。When slitting high-end copper strips such as electroplating materials, the requirements for controlling scratches on the surface of the strip are relatively high. Generally, the slitting line tension control method has a large scratch on the surface of the strip, and the initial investment cost of the basic business is very high. Commonly used tension control methods for copper strip slitting lines are: 1) belt tension machine control method. 2) Vacuum roll control mode.
传统分条线收卷轴是扩缩式结构,带材收卷时粘在收卷机卷轴纸套筒上或用钳口将带材夹紧,线运转时带材随卷轴同步转动。皮带张力机是利用夹紧力使带材和毛毡或皮带产生摩擦力,从而控制收卷张力。真空辊是在收卷机前利用真空吸力使带材和真空辊上毛毡产生摩擦力来控制收卷张力。这两种控制方式都需要在厂房挖地坑储存带材以调节收卷速度,产线运转时只在皮带张力机或真空辊与收卷机之间带材有张力,其余部分带材没有张力。带材经过分条机剪切分条时需要用到压板或橡胶圈压住带材防止带材在分条机内形变跑偏从而影响分切质量。The reel of the traditional slitting line is an expandable structure. When the strip is rewound, it is glued to the paper sleeve of the reel of the reel or the strip is clamped by the jaws. When the line is running, the strip rotates synchronously with the reel. The belt tensioner uses the clamping force to generate friction between the strip and the felt or the belt, thereby controlling the winding tension. The vacuum roll uses vacuum suction before the winder to generate friction between the strip and the felt on the vacuum roll to control the winding tension. Both of these control methods need to dig pits in the workshop to store the strips to adjust the winding speed. When the production line is running, only the strips have tension between the belt tensioner or the vacuum roller and the winder, and the rest of the strips have no tension. . When the strip is cut and slit by the slitting machine, it is necessary to use a pressure plate or a rubber ring to press the strip to prevent the strip from being deformed and deviating in the slitting machine, thereby affecting the cutting quality.
上述两种张力控制方式收卷张力的产生都需要和带材接触产生摩擦,从而使得铜带表面容易产生较大划痕或压痕,这在电镀材等高精端带材分条时无法满足产品要求。为了解决这个问题需要改变带材分条时的张力控制方式,减少带材表面摩擦,从而达到较高的表面质量要求。The generation of winding tension in the above two tension control methods requires contact with the strip to generate friction, which makes the surface of the copper strip prone to large scratches or indentations, which cannot be satisfied when slitting high-end strips such as electroplating materials. product requirement. In order to solve this problem, it is necessary to change the tension control method when the strip is slitting to reduce the surface friction of the strip, so as to achieve higher surface quality requirements.
发明内容Contents of the invention
本实用新型的目的是克服现有技术存在的不足,提供一种摩擦张力收卷机。The purpose of the utility model is to overcome the deficiencies in the prior art and provide a friction tension winder.
本实用新型的目的通过以下技术方案来实现:The purpose of this utility model is achieved through the following technical solutions:
摩擦张力收卷机,特点是:沿带材输送方向依次布置有开卷机、纠偏辊、分条机和收卷机,所述收卷机包含收卷轴、收卷盘和拉杆,所述收卷轴的中心开有轴向通孔,其外缘设有隔套并开有径向键槽,所述收卷盘的两侧设有摩擦片,摩擦片置于径向键槽中,所述收卷轴的轴向通孔中安装有拉杆,拉杆的轴端安装有压盘,压盘的内侧面与隔套相抵压,拉杆的移动使压盘压紧隔套。The friction tension winder is characterized in that: an uncoiler, a correction roller, a slitting machine and a winder are sequentially arranged along the strip conveying direction, and the winder includes a winding shaft, a winding disc and a pull rod, and the winding shaft There is an axial through hole in the center of the center, and a spacer and a radial keyway are provided on its outer edge. Friction plates are provided on both sides of the reel, and the friction plates are placed in the radial keyway. A pull rod is installed in the axial through hole, and a pressure plate is installed on the shaft end of the pull rod. The inner surface of the pressure plate is pressed against the spacer sleeve, and the movement of the pull rod makes the pressure plate press the spacer sleeve.
进一步地,上述的摩擦张力收卷机,其中,在开卷机与纠偏辊之间设有前张紧器。Furthermore, in the friction tension winder mentioned above, a front tensioner is provided between the uncoiler and the correction roller.
更进一步地,上述的摩擦张力收卷机,其中,在分条机与收卷机之间设有后张紧器。Furthermore, in the above-mentioned friction tension winder, a rear tensioner is provided between the slitting machine and the winder.
更进一步地,上述的摩擦张力收卷机,其中,所述拉杆的一端与气缸的活塞杆相连。Furthermore, in the above-mentioned friction tension winder, one end of the pull rod is connected with the piston rod of the air cylinder.
再进一步地,上述的摩擦张力收卷机,其中,所述压盘通过锁紧螺母固定于拉杆的轴端。Still further, in the above-mentioned friction tension winder, wherein, the pressure plate is fixed to the shaft end of the pull rod through a lock nut.
本实用新型技术方案的实质性特点和进步主要体现在:The substantive features and progress of the technical solution of the utility model are mainly reflected in:
①可以避免带材表面擦划伤,且相比普通分条线占用空间更少,厂房基础不需挖活套坑,节约了厂房空间和工事成本,张力控制更加精准稳定,可以有效满足电镀材等高端带材的生产要求。① It can avoid scratches on the surface of the strip, and it takes up less space than ordinary slitting lines. There is no need to dig a loop hole for the foundation of the plant, saving plant space and construction costs. And other high-end strip production requirements.
②产线运转时由开卷机控制速度,收卷机控制张力;为保持稳定的张力和速度,收卷机采用收卷盘收卷;收卷盘和收卷轴之间可以相对滑动,通过收卷盘和收卷轴的滑动摩擦力产生带材张力,避免了带材擦划伤。产线运转时带材全线带张力运行,带材在分条机内分条时由于带材有拉伸力所以剪切分条时带材不容易起皱跑偏,因此分条机内不需要增加压板,从而进一步减少带材表面擦伤。② When the production line is running, the speed is controlled by the uncoiler, and the tension is controlled by the winder; in order to maintain stable tension and speed, the winder uses a reel to rewind; The sliding friction of the disc and the winding shaft produces strip tension, which avoids scratches on the strip. When the production line is running, the strip runs with tension on the whole line. When the strip is slitting in the slitting machine, because the strip has a tensile force, the strip is not easy to wrinkle and deviate during cutting and slitting, so there is no need in the slitting machine. Increase the pressure plate, thereby further reducing the surface abrasion of the strip.
③产线工作时气缸带动拉杆移动,使压盘压紧隔套,收卷轴旋转时摩擦片与收卷盘之间、收卷盘和收卷轴之间产生摩擦力,通过控制气缸压力大小来调节压盘侧压力,进而通过改变摩擦力大小来控制张力大小。为保持收卷带材张力恒定,气缸压力的调节是随卷径变化而实时改变,通过电气自动控制。在产线运转时收卷机线速度要比产线线速度快,保证收卷盘与摩擦片之间始终保持相对滑动从而保证带材张力的稳定,且各带材收卷盘是相对独立的,可以有效的消除分切后单根材料之间的长度差,从而使得各条带材的张力均衡。③When the production line is working, the cylinder drives the pull rod to move, so that the pressure plate is pressed against the spacer. When the rewinding shaft rotates, friction is generated between the friction plate and the rewinding reel, between the rewinding reel and the rewinding shaft, which can be adjusted by controlling the pressure of the cylinder Pressure on the side of the platen, and then the tension is controlled by changing the friction. In order to keep the tension of the winding strip constant, the adjustment of the cylinder pressure is changed in real time with the change of the coil diameter, and is automatically controlled by electricity. When the production line is running, the line speed of the winder is faster than that of the production line, so as to ensure that the relative sliding between the winding disc and the friction plate is always maintained to ensure the stability of the strip tension, and each strip winding disc is relatively independent , can effectively eliminate the length difference between the single materials after cutting, so that the tension of each strip is balanced.
附图说明Description of drawings
图1:本实用新型的构造示意图;Fig. 1: Schematic diagram of the structure of the utility model;
图2:收卷机的结构示意图。Figure 2: Schematic diagram of the structure of the winder.
具体实施方式detailed description
下面结合附图对本实用新型技术方案作进一步说明:Below in conjunction with accompanying drawing, technical scheme of the utility model is further described:
如图1所示,摩擦张力收卷机,沿带材输送方向依次布置有开卷机1、纠偏辊3、分条机4和收卷机6,在开卷机1与纠偏辊3之间设有前张紧器2,在分条机4与收卷机6之间设有后张紧器5。As shown in Figure 1, the friction tension winder is arranged with an uncoiler 1, a deviation correction roller 3, a slitting machine 4, and a winder 6 in sequence along the strip conveying direction, and between the uncoiler 1 and the deviation correction roller 3 The front tensioner 2 is provided with a rear tensioner 5 between the slitter 4 and the winder 6 .
如图2所示,收卷机包含收卷轴601、收卷盘606和拉杆603,收卷轴601的中心开有轴向通孔,其外缘设有隔套602并开有径向键槽,收卷盘606的两侧设有摩擦片607,摩擦片607置于径向键槽中,收卷轴的轴向通孔中安装有拉杆603,拉杆603的轴端安装有压盘604,压盘604通过锁紧螺母605固定,压盘604的内侧面与隔套602相抵压,拉杆603的一端与气缸的活塞杆相连,拉杆603的移动使压盘604压紧隔套602。As shown in Figure 2, the winder includes a winding shaft 601, a winding disc 606 and a pull rod 603. The center of the winding shaft 601 has an axial through hole, and its outer edge is provided with a spacer 602 and has a radial keyway. Both sides of the reel 606 are provided with friction plates 607, and the friction plates 607 are placed in radial key grooves. A pull rod 603 is installed in the axial through hole of the winding shaft, and a pressure plate 604 is installed on the shaft end of the pull rod 603. The pressure plate 604 passes through The locking nut 605 is fixed, the inner surface of the pressure plate 604 is pressed against the spacer 602 , one end of the pull rod 603 is connected with the piston rod of the cylinder, and the movement of the pull rod 603 makes the pressure plate 604 compress the spacer 602 .
其中,收卷盘606可以在收卷轴601上自由转动,收卷盘606的两侧有摩擦片607,摩擦片607通过收卷轴上的键槽与收卷轴601同步旋转。产线工作时气缸带动拉杆603移动,使压盘604压紧隔套602,收卷轴601旋转时摩擦片607与收卷盘606之间、收卷盘606和收卷轴601之间产生摩擦力,通过控制气缸压力大小来调节压盘604侧压力,进而通过改变摩擦力大小来控制张力大小。为保持收卷带材张力恒定,气缸压力的调节是随卷径变化而实时改变,通过电气自动控制。在产线运转时收卷机线速度要比产线线速度快,这样才能保证收卷盘606与摩擦片607之间始终保持相对滑动从而保证带材张力的稳定,且各带材收卷盘是相对独立的,可以有效的消除分切后单根材料之间的长度差,从而使得各条带材的张力均衡。Wherein, the winding reel 606 can rotate freely on the rewinding shaft 601, and there are friction sheets 607 on both sides of the rewinding reel 606, and the friction sheets 607 rotate synchronously with the rewinding shaft 601 through the key grooves on the rewinding shaft. When the production line is working, the cylinder drives the pull rod 603 to move, so that the pressure plate 604 presses the spacer 602, and when the rewinding shaft 601 rotates, friction is generated between the friction plate 607 and the reel 606, and between the reel 606 and the reel 601. The side pressure of the pressure plate 604 is adjusted by controlling the pressure of the cylinder, and then the tension is controlled by changing the friction. In order to keep the tension of the winding strip constant, the adjustment of the cylinder pressure is changed in real time with the change of the coil diameter, and is automatically controlled by electricity. When the production line is running, the line speed of the winder is faster than that of the production line, so as to ensure that the relative sliding between the winding disc 606 and the friction plate 607 is always maintained to ensure the stability of the strip tension, and each strip winding disc It is relatively independent, and can effectively eliminate the length difference between the single materials after slitting, so that the tension of each strip is balanced.
采用上述设备,厂房基础不需挖活套坑,节约了厂房空间和工事成本。产线运转时由开卷机1控制速度,收卷机6控制张力。为了保持稳定的张力和速度,收卷机6采用收卷盘收卷。收卷盘606和收卷轴601之间可以相对滑动,通过收卷盘606和收卷轴601的滑动摩擦力产生带材张力,这样就避免了带材A擦划伤。产线运转时带材A全线带张力运行,带材在分条机4内分条时由于带材有拉伸力所以剪切分条时带材不容易起皱跑偏,因此分条机4内不需要增加压板,从而进一步减少带材表面擦伤。With the above-mentioned equipment, there is no need to dig a loop hole for the foundation of the plant, which saves the space of the plant and the cost of construction. When the production line is running, the speed is controlled by the uncoiler 1, and the tension is controlled by the winder 6. In order to maintain a stable tension and speed, the winder 6 adopts a winding reel for winding. The reel 606 and the reel shaft 601 can slide relative to each other, and the strip tension is generated by the sliding friction between the reel 606 and the reel shaft 601 , thus avoiding scratches on the tape A. When the production line is running, the strip A runs with tension on the whole line. When the strip is slit in the slitting machine 4, because the strip has a tensile force, the strip is not easy to wrinkle and deviate during cutting and slitting. Therefore, the slitting machine 4 There is no need to increase the pressure plate inside, so as to further reduce the abrasion of the strip surface.
综上所述,上述设备可以避免带材表面擦划伤,且相比普通分条线占用空间更少、张力控制更加精准稳定,可以有效满足电镀材等高端带材的生产要求。To sum up, the above-mentioned equipment can avoid scratches on the surface of the strip, and it takes up less space than ordinary slitting lines, and the tension control is more precise and stable, which can effectively meet the production requirements of high-end strips such as electroplating materials.
以上仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the utility model, and are not intended to limit the utility model in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the utility model still belong to Within the scope of the technical solution of the utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620197693.2U CN205381788U (en) | 2016-03-15 | 2016-03-15 | Friction tension rolling machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620197693.2U CN205381788U (en) | 2016-03-15 | 2016-03-15 | Friction tension rolling machine |
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| CN205381788U true CN205381788U (en) | 2016-07-13 |
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| CN201620197693.2U Expired - Lifetime CN205381788U (en) | 2016-03-15 | 2016-03-15 | Friction tension rolling machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105836502A (en) * | 2016-06-03 | 2016-08-10 | 珠海鸿圣金属工业有限公司 | Material collecting device for slitting machine |
| CN106743925A (en) * | 2017-01-20 | 2017-05-31 | 福建锦特新材料科技有限公司 | A kind of automatic belt cutter |
| CN110775537A (en) * | 2019-11-22 | 2020-02-11 | 杨俊德 | Full-automatic typewriter ribbon equipment assembly line |
-
2016
- 2016-03-15 CN CN201620197693.2U patent/CN205381788U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105836502A (en) * | 2016-06-03 | 2016-08-10 | 珠海鸿圣金属工业有限公司 | Material collecting device for slitting machine |
| CN106743925A (en) * | 2017-01-20 | 2017-05-31 | 福建锦特新材料科技有限公司 | A kind of automatic belt cutter |
| CN106743925B (en) * | 2017-01-20 | 2018-01-16 | 福建锦特新材料科技有限公司 | A kind of automatic belt cutter |
| CN110775537A (en) * | 2019-11-22 | 2020-02-11 | 杨俊德 | Full-automatic typewriter ribbon equipment assembly line |
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Granted publication date: 20160713 |