CN205376675U - Storage battery maintenance in factory system - Google Patents
Storage battery maintenance in factory system Download PDFInfo
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- CN205376675U CN205376675U CN201620076570.3U CN201620076570U CN205376675U CN 205376675 U CN205376675 U CN 205376675U CN 201620076570 U CN201620076570 U CN 201620076570U CN 205376675 U CN205376675 U CN 205376675U
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- storage battery
- maintenance
- desulfurization
- factory
- test set
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model relates to a storage battery maintenance in factory system for the maintenance of interplant storage battery, this maintaining system set up at the interplant, including the switch board and respectively with storage battery state check out test set, desulfurization battery charging outfit and maintenance of equipment that the switch board is connected, storage battery state check out test set and desulfurization battery charging outfit between and storage battery state check out test set be equipped with storage battery transport corridor respectively with the maintenance of equipment, the storage battery, then goes on detecting once more or getting back to storage battery state check out test set and detect once more behind maintenance device structure through getting back to storage battery state check out test set after the desulfurization of desulfurization battery charging outfit is charged if there is performance problem through storage battery state check out test set postdetection, if there is not performance problem, then accomplishes maintenance. Compared with the prior art, the utility model discloses can carry out state detection, desulfurization and maintenance to the storage battery fast, reduce storage battery transportation, management and purchase cost, reduce the pollution that the abandonment storage battery caused.
Description
Technical field
This utility model relates to a kind of maintenance system, especially relates to a kind of storage battery system of maintenance in factory.
Background technology
The transport that fork truck and forklift are usually used in factory large-sized object, it is common to use oil-burning machine or battery drive, and conventional internal combustion fork truck, due to exhaust emissions and noise problem, is only applicable to the operating mode that environmental requirement is relatively low, and nowadays electri forklift is progressively replacing diesel fork lift truck.But after battery repeatedly discharge and recharge, because generating lead sulfate crystal, battery pole plates causes that it cannot be reduced to lead or lead oxide by general charging process, this phenomenon vulcanizes battery pole plates.Sulfation main manifestations is that the internal resistance of cell increases, and the more unvulcanized front voltage that charges arrives end of charge voltage in advance, and electric current is more big more obvious.Acid solution density is lower than normal value, and discharge capacity declines, and discharge current more Large Copacity declines more obvious.Having generation bubble during charging, charging temperature rise speeds, and may result in and can not fill electricity time serious.
Cause the main cause of plate vulcanizing be battery be discharged or new battery add liquid after be not charged in time.Heavy-current discharge, overdischarge, self discharge, intermittent charge and long-term storage and do not carry out the situations such as maintenance on request and all can cause the generation of sulfation.
Having the forklift truck storage battery of more than 70% to can not get correct O&M in China at present, forklift operator person is concerned only with the use of fork truck, ignores the maintenance to storage battery, does not have timely moisturizing when storage battery hydropenia, and the storage battery of more than 50% existed hydropenia phenomenon；Do not charge in time during storage battery electricity deficiency, or do not use for a long time, do not carry out boost charge after self discharge, cause that the storage battery of more than 30% never did equalizaing charge.Therefore only has the 50% of projected life the average life of storage battery.After obvious plate vulcanizing problem occurs in storage battery, it is difficult to repaired, can only again buy, thus produce bigger storage battery purchase cost, and add the environmental pollution that waste battery causes.
Utility model content
Defect that the purpose of this utility model is contemplated to overcome above-mentioned prior art to exist and provide a kind of and reduce the storage battery system of maintenance in factory that cost puts into, reduces the environmental pollution that waste battery causes.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of storage battery system of maintenance in factory, for the maintenance of storage battery in factory, it is characterized in that, this maintenance system is arranged in factory, including power distribution cabinet and the storage battery condition detecting device, desulfurization charger and the maintenance of equipment that are connected with described power distribution cabinet respectively, between described storage battery condition detecting device and desulfurization charger and storage battery condition detecting device be respectively equipped with storage battery transport channel with maintenance of equipment.
Described storage battery condition detecting device is connected with the monitor for storing and read storage battery archives.
Described monitor is with display screen.
Described maintenance of equipment includes the welding spelling group device for assembled each storage battery accessory and storage battery accessory spare part.
Described system also includes the water supplement apparatus being connected with power distribution cabinet.
Described water supplement apparatus is electronic moisturizing car.
Described system also includes the surface cleaning apparatus being connected with power distribution cabinet.
Compared with prior art, this utility model has the advantage that
(1) this maintenance system is arranged in factory, reduce storage battery cost of transportation, quickly storage battery can be carried out state-detection, desulfurization and maintenance, between storage battery condition detecting device and desulfurization charger and storage battery condition detecting device and maintenance of equipment be respectively equipped with storage battery transport channel, in time desulfurization or the storage battery that overhauled are detected again, ensure maintenance and desulfurized effect, there is higher reliability.
(2) storage battery condition detecting device is connected with the monitor for storing and read storage battery archives, and monitor, with display screen, facilitates maintainer to check storage battery historic state, carries out detection targetedly and safeguards, saves the detection time, improves work efficiency.
(3) it is additionally provided with water supplement apparatus and surface cleaning apparatus in system, to storage battery moisturizing and surface cleaning, comprehensive storage battery is safeguarded.
(4) water supplement apparatus is electronic moisturizing car, make use of the storage battery resource in factory, reduces the noise in workshop and tail gas pollution.
Accompanying drawing explanation
Fig. 1 is composition structure chart of the present utility model.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, this utility model is described in detail.The present embodiment is carried out premised on technical solutions of the utility model, gives detailed embodiment and concrete operating process, but protection domain of the present utility model is not limited to following embodiment.
Embodiment
As shown in Figure 1, a kind of storage battery system of maintenance in factory, for the maintenance of storage battery in factory, this maintenance system is arranged in factory, including power distribution cabinet 1 and the storage battery condition detecting device 2, desulfurization charger 3 and the maintenance of equipment 4 that are connected with described power distribution cabinet 1 respectively, between described storage battery condition detecting device 2 and desulfurization charger 3 and storage battery condition detecting device 2 be respectively equipped with storage battery transport channel with maintenance of equipment 4；
Storage battery is after storage battery condition detecting device 2 detects, if there is performance issue, then after desulfurization charger 3 desulfurization is charged, return to storage battery condition detecting device 2 again to detect, or return to storage battery condition detecting device 2 and again detect after maintenance of equipment 4 keeps in repair, if being absent from performance issue, then complete maintenance.Desulfurization charger 3 can use the equipment such as the desulfurization charger by buying acquisition, and storage battery condition detecting device 2 can use the equipment such as the storage battery detector by buying acquisition.
It is loosening, aging etc. that described performance issue includes the accessories such as monomer, casing, cable plug, and battery pole plates sulfuration problem, battery moisture deficit, battery surface corrosion etc..
Described storage battery condition detecting device 2 is connected with the monitor for storing and read storage battery archives, and monitor, with display screen, can clearly show that the history detection record archives of storage battery, and convenient for maintaining personnel carry out detection targetedly and safeguard, save the detection time.
Described maintenance of equipment 4 includes the welding spelling group device for assembled each storage battery accessory and storage battery accessory spare part, storage battery accessory not good for performance can be replaced to spare part, also accessory of good performance can be reclaimed and be pieced together can the storage battery of normal operation, prevent the wasting of resources, reduce the environmental pollution that garbage causes, save shop equipment buying cost.
Described system also includes the water supplement apparatus 5 being connected with power distribution cabinet 1, according to detection record archives, battery can be carried out cycle timing moisturizing, and water supplement apparatus 5 is electronic moisturizing car, conveniently quickly move in factory, and pollution-free, effectively utilize storage battery resource, charging is convenient.
Described system also includes the surface cleaning apparatus 6 being connected with power distribution cabinet 1, and the Polluted area of battery surface is cleaned, and comprehensive storage battery is safeguarded.
Repair and maintenance system of the present utility model has the storage battery maintainer of professional qualification by introducing, and storage battery in factory being carried out periodicmaintenance, maintenance, desulfurization, thus increasing the service life of storage battery, reducing annual storage battery amount of purchase.
For the service condition of certain factory's forklift truck storage battery, vehicle body needs total storage battery number to be 167 groups,
Before using maintenance system of the present utility model:
Storage battery average life: 20 months, on average every group storage battery procurement price: 26000 yuan/group, annual required storage battery total cost is: 167 × 26000/20 × 12=260.5 ten thousand yuan；
After using maintenance system of the present utility model:
Storage battery average life: 32 months, annual required storage battery total cost: 167 × 26000/32 × 12=162.8 ten thousand yuan, can save: 260.5 ten thousand yuan-162.8 ten thousand yuan=97.7 ten thousand yuan every year；
Before using maintenance system of the present utility model:
Owing to storage battery is aging, power reservoir capacity is poor, and electric energy converts the ratio degradation of kinetic energy to, causes energy waste.
With the situation of the existing storage battery model of vehicle body, on average often organize storage battery 38 degree of electricity of fully charged needs.With electricity price 0.8 yuan/degree, 167 groups of annual power consumption of storage battery are about 1,580,000 yuan (38 degree * 0.8 yuan/degree of 313 days * 167 group *).
Owing to storage battery vulcanizes, storage battery power reservoir capacity is poor, and the use time of storage battery only has two hours (new battery 5 hours), and utilization rate of electrical is about 40%.
After using maintenance system of the present utility model:
By the desulfurization of storage battery is keeped in repair, can being reached 4 hours the use time of storage battery, the utilization rate of electric energy is about 80%, i.e. actual reduction energy consumption about 40%, and expense reduces by 630,000 yuan.
Amount to: 97.7 ten thousand yuan+energy consumption of storage battery life reduces by 630,000 yuan-stationary point repair and maintenance 370,000=123.7 ten thousand yuan.
Therefore, maintenance system not only energy efficient of the present utility model, reduction cost, it is also convenient for the unified management of storage battery, that pollutes to reduce discarded sudden inspiration, is beneficial to Sustainable Development of Ecological Environment.
Claims (7)
1. the storage battery system of maintenance in factory, for the maintenance of storage battery in factory, it is characterized in that, this maintenance system is arranged in factory, including power distribution cabinet (1) and the storage battery condition detecting device (2), desulfurization charger (3) and the maintenance of equipment (4) that are connected with described power distribution cabinet (1) respectively, between described storage battery condition detecting device (2) and desulfurization charger (3) and storage battery condition detecting device (2) be respectively equipped with storage battery transport channel with maintenance of equipment (4).
2. a kind of storage battery system of maintenance in factory according to claim 1, it is characterised in that described storage battery condition detecting device (2) is connected with the monitor for storing and read storage battery archives.
3. a kind of storage battery system of maintenance in factory according to claim 2, it is characterised in that described monitor is with display screen.
4. a kind of storage battery system of maintenance in factory according to claim 1, it is characterised in that described maintenance of equipment (4) includes the welding spelling group device for assembled each storage battery accessory and storage battery accessory spare part.
5. a kind of storage battery system of maintenance in factory according to claim 1, it is characterised in that described system also includes the water supplement apparatus (5) being connected with power distribution cabinet (1).
6. a kind of storage battery system of maintenance in factory according to claim 5, it is characterised in that described water supplement apparatus (5) is electronic moisturizing car.
7. a kind of storage battery system of maintenance in factory according to claim 1, it is characterised in that described system also includes the surface cleaning apparatus (6) being connected with power distribution cabinet (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620076570.3U CN205376675U (en) | 2016-01-26 | 2016-01-26 | Storage battery maintenance in factory system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620076570.3U CN205376675U (en) | 2016-01-26 | 2016-01-26 | Storage battery maintenance in factory system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205376675U true CN205376675U (en) | 2016-07-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620076570.3U Expired - Fee Related CN205376675U (en) | 2016-01-26 | 2016-01-26 | Storage battery maintenance in factory system |
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| Country | Link |
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| CN (1) | CN205376675U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106391626A (en) * | 2016-11-17 | 2017-02-15 | 浙江国自机器人技术有限公司 | Water replenishing method and water replenishing truck for photovoltaic panel cleaning machines |
-
2016
- 2016-01-26 CN CN201620076570.3U patent/CN205376675U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106391626A (en) * | 2016-11-17 | 2017-02-15 | 浙江国自机器人技术有限公司 | Water replenishing method and water replenishing truck for photovoltaic panel cleaning machines |
| CN106391626B (en) * | 2016-11-17 | 2020-04-03 | 浙江国自机器人技术有限公司 | Water supplementing method and water supplementing vehicle of photovoltaic panel cleaning machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160706 Termination date: 20200126 |