CN205363456U - Polisher from dust collection structure - Google Patents
Polisher from dust collection structure Download PDFInfo
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- CN205363456U CN205363456U CN201620125840.5U CN201620125840U CN205363456U CN 205363456 U CN205363456 U CN 205363456U CN 201620125840 U CN201620125840 U CN 201620125840U CN 205363456 U CN205363456 U CN 205363456U
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Abstract
一种打磨机的自吸尘结构,包括电机、机壳、电机轴、齿轮组件、打磨盘、连接在打磨盘中央的输出轴、保护打磨盘的防护罩,其中,所述电机安装在所述机壳内,所述电机轴通过所述齿轮组件的啮合带动所述输出轴转动,继而带动所述打磨盘旋转,所述防护罩与打磨盘之间形成与外界连通的灰尘室,还包括一风叶室,所述风叶室包括吸尘风叶、上风叶罩和下风叶罩,所述吸尘风叶与所述电机轴固定连接,所述风叶室与所述灰尘室通过吸尘软管连通。本实用新型具有自吸尘功能且排尘效果好。
A self-cleaning structure of a grinding machine, including a motor, a casing, a motor shaft, a gear assembly, a grinding disc, an output shaft connected to the center of the grinding disc, and a protective cover for protecting the grinding disc, wherein the motor is installed on the In the casing, the motor shaft drives the output shaft to rotate through the meshing of the gear assembly, and then drives the grinding disc to rotate. A dust chamber communicating with the outside is formed between the protective cover and the grinding disc, and also includes a A blade chamber, the blade chamber includes dust suction blades, an upper blade cover and a lower blade cover, the dust suction blade is fixedly connected to the motor shaft, and the blade chamber and the dust chamber are connected by dust suction Hose connection. The utility model has the function of self-dust suction and good dust discharge effect.
Description
技术领域:Technical field:
本实用新型涉及一种打磨机,特别是涉及一种打磨机的自吸尘结构。The utility model relates to a grinding machine, in particular to a self-dusting structure of the grinding machine.
背景技术:Background technique:
打磨机是以电力为动力,带动砂盘端面上的砂片高速旋转对墙壁表面进行打磨清洁的一种电动工具。这种打磨方式远比手工打磨方式效率高,但是在打磨过程中会产生大量的粉尘,严重影响操作者的身体健康,同时对环境也造成污染。于是,人们在打磨机上外接有吸尘器,可以将打磨过程中产生的粉尘吸收,作业时减少对环境的污染,确保粉尘对操作者身体不造成影响。现有技术中打磨机上外接有吸尘器的这种结构,虽然能在作业时减少对环境的污染,确保粉尘对操作者身体不造成影响,但是,其结构复杂,体积较大,给操作者带来了不便,加之,在打磨机上外接有吸尘器,提高了生产成本。有鉴于此,业内人士又研发出集打磨机和吸尘器于一体的自带吸尘功能的墙面打磨机,现有的打磨机在打磨的同时具有吸尘功能,无需另外连接吸尘器,对生产成本有所降低,但由于本身结构还存有不合理之处,具体指吸尘效果不好,影响打磨效果;加之,这种传统的打磨机采用有刷电机,依靠碳刷和换向器的配合实现换向,需要碳刷才能工作,而恰恰碳刷是易损件,使用一段时间后需要更换碳刷才能继续工作,存在经常更换、寿命低、不方便、不环保的问题。因此,有必要予以改进。The grinding machine is an electric tool powered by electricity, which drives the sand sheet on the end surface of the sand disc to rotate at high speed to grind and clean the wall surface. This grinding method is far more efficient than the manual grinding method, but a large amount of dust will be generated during the grinding process, which seriously affects the health of the operator and also pollutes the environment. Therefore, people connect a vacuum cleaner to the grinding machine, which can absorb the dust generated during the grinding process, reduce environmental pollution during operation, and ensure that the dust does not affect the operator's body. In the prior art, the structure in which a vacuum cleaner is externally connected to the grinding machine can reduce environmental pollution during operation and ensure that the dust does not affect the operator's body, but its structure is complicated and the volume is large, which brings a lot of trouble to the operator. Inconvenience, in addition, on the grinding machine, there is a vacuum cleaner, which improves the production cost. In view of this, people in the industry have developed a wall grinder with a dust-absorbing function that integrates a grinder and a vacuum cleaner. The existing grinder has a dust-absorbing function while grinding, and there is no need to connect an additional vacuum cleaner. It has been reduced, but due to the unreasonable structure of its own structure, it specifically means that the dust collection effect is not good, which affects the grinding effect; in addition, this traditional grinding machine uses a brush motor, relying on the cooperation of carbon brushes and commutators Realizing reversing requires carbon brushes to work, but carbon brushes are vulnerable parts. After a period of use, carbon brushes need to be replaced to continue to work. There are problems of frequent replacement, low service life, inconvenient, and unenvironmental protection. Therefore, it is necessary to improve it.
实用新型内容:Utility model content:
本实用新型的发明目的在于克服上述现有技术的不足,提供一种结构合理,操作方便且舒适,生产成本低的打磨机的自吸尘结构。The purpose of the invention of the utility model is to overcome the deficiencies of the above-mentioned prior art, and provide a self-dusting structure of a grinding machine with reasonable structure, convenient and comfortable operation, and low production cost.
为实现上述发明目的,本实用新型采用了如下技术方案:In order to realize the above-mentioned purpose of the invention, the utility model adopts the following technical solutions:
一种打磨机的自吸尘结构,包括电机、机壳、电机轴、齿轮组件、打磨盘、连接在打磨盘中央的输出轴、保护打磨盘的防护罩,其中,所述电机安装在所述机壳内,所述电机轴通过所述齿轮组件的啮合带动所述输出轴转动,继而带动所述打磨盘旋转,所述防护罩与打磨盘之间形成与外界连通的灰尘室,还包括一风叶室,所述风叶室包括吸尘风叶、上风叶罩、下风叶罩和挡风圈,所述挡风圈设置在所述上风叶罩和下风叶罩之间,所述吸尘风叶设置在所述挡风圈内,所述吸尘风叶与所述电机轴固定连接,所述风叶室与所述灰尘室通过吸尘软管连通。A self-cleaning structure of a grinding machine, including a motor, a casing, a motor shaft, a gear assembly, a grinding disc, an output shaft connected to the center of the grinding disc, and a protective cover for protecting the grinding disc, wherein the motor is installed on the In the casing, the motor shaft drives the output shaft to rotate through the meshing of the gear assembly, and then drives the grinding disc to rotate. A dust chamber communicating with the outside is formed between the protective cover and the grinding disc, and also includes a A blade chamber, the blade chamber includes dust suction blades, an upper wind blade cover, a lower wind blade cover and a windshield ring, the windshield ring is arranged between the upper wind blade cover and the lower wind blade cover, and the dust suction The fan blades are arranged in the windshield ring, the dust suction fan blades are fixedly connected to the motor shaft, and the fan blade chamber communicates with the dust chamber through a dust suction hose.
进一步的,所述风叶室设置在所述电机的前侧、后侧、左侧、右侧、上侧、下侧中的任意一侧。Further, the blade chamber is arranged on any one of the front side, the rear side, the left side, the right side, the upper side and the lower side of the motor.
进一步的,所述风叶室上还设有一出尘管,所述吸尘风叶的轴线与所述出尘管垂直设置。Furthermore, a dust outlet pipe is provided on the fan blade chamber, and the axis of the dust suction fan blade is arranged perpendicular to the dust outlet pipe.
进一步的,所述风叶室还包括一挡风圈,所述挡风圈设置在所述上风叶罩和下风叶罩之间,所述吸尘风叶设置在所述挡风圈内。Further, the blade chamber further includes a windshield ring, the windshield ring is arranged between the upper blade cover and the lower blade cover, and the dust suction blade is arranged inside the windshield ring.
进一步的,所述电机为无刷电机。Further, the motor is a brushless motor.
进一步的,还包括无刷电机轴轴承和无刷电机轴轴承座,所述无刷电机轴轴承设置在所述无刷电机轴轴承座上且与所述无刷电机轴配合。Further, it also includes a brushless motor shaft bearing and a brushless motor shaft bearing seat, the brushless motor shaft bearing is arranged on the brushless motor shaft bearing seat and cooperates with the brushless motor shaft.
本实用新型相对于现有技术具有如下优点:Compared with the prior art, the utility model has the following advantages:
1、自身具有集尘功能,无需外接吸尘器,使得结构简单,体积小,操作方便,生产成本低,吸尘风叶的轴线与出尘管垂直设置,吸尘风叶的出风方式为离心式出风,风压高,排尘方便,使得排尘效果好。1. It has the function of dust collection itself, no need for an external vacuum cleaner, which makes the structure simple, small in size, easy to operate, and low in production costs. The wind is out, the wind pressure is high, and the dust is conveniently discharged, so that the dust discharge effect is good.
2、由于将传统的有刷电机改为无刷电机,没有碳刷,基本实现零维护,使用非常方便,同时有效地延长了使用寿命,加之,还可以方便的实现高转速,在高速低转矩时运转效率高,而在低速时有高转矩,大大地提高了工作效率。2. Since the traditional brushed motor is changed to a brushless motor, there is no carbon brush, basically zero maintenance is achieved, it is very convenient to use, and at the same time effectively prolongs the service life. High operating efficiency at high torque, and high torque at low speed, greatly improving work efficiency.
附图说明:Description of drawings:
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型的剖视图。Fig. 2 is a sectional view of the utility model.
图3为本实用新型的分解图。Fig. 3 is an exploded view of the utility model.
具体实施方式:detailed description:
参见图1至图3,按照本实用新型提供的一种打磨机的自吸尘结构,包括电机、机壳2、电机轴3、齿轮组件4、打磨盘5、连接在打磨盘5中央的输出轴6、保护打磨盘5的防护罩7,其中,电机安装在机壳2内,电机轴3通过齿轮组件4的啮合带动输出轴6转动,继而带动打磨盘5旋转,防护罩7与打磨盘5之间形成与外界连通的灰尘室8,还包括一风叶室9,风叶室包括吸尘风叶10、上风叶罩11和下风叶罩12,吸尘风叶10与电机轴3固定连接,风叶室9与灰尘室8通过吸尘软管14连通。自身具有集尘功能,无需外接吸尘器,使得结构简单,体积小,操作方便,生产成本低。Referring to Fig. 1 to Fig. 3, according to the self-cleaning structure of a grinding machine provided by the utility model, it includes a motor, a casing 2, a motor shaft 3, a gear assembly 4, a grinding disc 5, and an output connected to the center of the grinding disc 5 Shaft 6, protective cover 7 protecting the grinding disc 5, wherein the motor is installed in the casing 2, the motor shaft 3 drives the output shaft 6 to rotate through the engagement of the gear assembly 4, and then drives the grinding disc 5 to rotate, the protective cover 7 and the grinding disc Form the dust chamber 8 that communicates with the outside between 5, also comprise a fan blade chamber 9, fan blade chamber comprises dust suction fan blade 10, upper wind blade cover 11 and lower wind blade cover 12, and dust suction fan blade 10 is fixed with motor shaft 3 Connect, the fan blade chamber 9 communicates with the dust chamber 8 through the dust suction hose 14. It has the function of dust collection itself, no external vacuum cleaner is needed, which makes the structure simple, small in size, convenient in operation and low in production cost.
风叶室9设置在电机的前侧、后侧、左侧、右侧、上侧、下侧中的任意一侧。优选的,本实施例将风叶室9设置在电机的上侧。The blade chamber 9 is arranged on any one of the front side, the rear side, the left side, the right side, the upper side and the lower side of the motor. Preferably, in this embodiment, the blade chamber 9 is arranged on the upper side of the motor.
优选的,风叶室9上还设有一出尘管15,吸尘风叶10与出尘管15设置为同一方向,吸尘风叶10的出风方式为离心式出风,风压高,排尘方便,使得排尘效果好。Preferably, a dust outlet pipe 15 is also provided on the blade chamber 9, and the dust suction blade 10 and the dust outlet pipe 15 are arranged in the same direction, and the air outlet mode of the dust suction blade 10 is a centrifugal air outlet, and the wind pressure is high. The dust removal is convenient, making the dust removal effect better.
优选的,风叶室9还包括一挡风圈13,挡风圈13设置在上风叶罩11和下风叶罩12之间,吸尘风叶10设置在挡风圈13内。Preferably, the blade chamber 9 further includes a windshield ring 13 , the windshield ring 13 is arranged between the upper blade cover 11 and the lower blade cover 12 , and the dust suction blade 10 is arranged inside the windshield ring 13 .
优选的,电机为无刷电机1。由于设计成无刷电机1,没有碳刷,基本实现零维护,使用非常方便,同时有效地延长了使用寿命,加之,还可以方便的实现高转速,在高速低转矩时运转效率高,而在低速时有高转矩,大大地提高了工作效率。Preferably, the motor is a brushless motor 1 . Because it is designed as a brushless motor 1 without carbon brushes, it basically achieves zero maintenance and is very convenient to use, and at the same time effectively prolongs its service life. In addition, it can also easily achieve high speed and high operating efficiency at high speed and low torque. There is high torque at low speed, which greatly improves work efficiency.
优选的,还包括无刷电机轴轴承和无刷电机轴轴承座,无刷电机轴轴承设置在无刷电机轴轴承座上且与无刷电机轴配合。Preferably, it also includes a brushless motor shaft bearing and a brushless motor shaft bearing seat, the brushless motor shaft bearing is arranged on the brushless motor shaft bearing seat and cooperates with the brushless motor shaft.
本实用新型的工作原理是:无刷电机1提供动力,使得电机轴3转动,电机轴3通过齿轮组件4的啮合带动输出轴6转动,继而带动打磨盘5高速旋转,打磨盘5接触墙面后进行打磨清洁,同时,固接在电机轴3上的吸尘风叶10也高速旋转,吸尘风叶10将风叶室9内的空气排出,形成较高的气压差,灰尘室8内的灰尘随空气一起通过吸尘软管14被吸入风叶室内,并经出尘管15排出。The working principle of the utility model is: the brushless motor 1 provides power to make the motor shaft 3 rotate, the motor shaft 3 drives the output shaft 6 to rotate through the meshing of the gear assembly 4, and then drives the grinding disc 5 to rotate at a high speed, and the grinding disc 5 contacts the wall surface Carry out grinding and cleaning afterward, meanwhile, the dust-absorbing fan blade 10 that is fixed on the motor shaft 3 also rotates at a high speed, and the dust-absorbing fan blade 10 discharges the air in the fan blade chamber 9 to form a higher air pressure difference, and the air in the dust chamber 8 The dust is sucked into the fan blade chamber through the dust suction hose 14 together with the air, and is discharged through the dust outlet pipe 15.
以上所述者,仅为本实用新型的较佳实施例而已,当不能以此限定本实用新型实施的范围,即大凡依本实用新型申请专利范围及实用新型说明内容所作的简单的等效变化与修饰,皆仍属本实用新型专利涵盖的范围内。The above are only preferred embodiments of the present utility model, and should not limit the scope of the utility model implementation with this, that is, all simple equivalent changes made according to the utility model patent application scope and utility model description content and modification, all still belong to the scope covered by the utility model patent.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620125840.5U CN205363456U (en) | 2016-01-26 | 2016-01-26 | Polisher from dust collection structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620125840.5U CN205363456U (en) | 2016-01-26 | 2016-01-26 | Polisher from dust collection structure |
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| Publication Number | Publication Date |
|---|---|
| CN205363456U true CN205363456U (en) | 2016-07-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201620125840.5U Expired - Lifetime CN205363456U (en) | 2016-01-26 | 2016-01-26 | Polisher from dust collection structure |
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| Country | Link |
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| CN (1) | CN205363456U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107877282A (en) * | 2016-09-30 | 2018-04-06 | 浙江博来工具有限公司 | A kind of wall surface grinding machine with dust exhaust apparatus |
| CN108890537A (en) * | 2018-08-13 | 2018-11-27 | 东莞市金煜地坪有限公司 | Self-dust-exhaust gearbox terrace grinding machine |
-
2016
- 2016-01-26 CN CN201620125840.5U patent/CN205363456U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107877282A (en) * | 2016-09-30 | 2018-04-06 | 浙江博来工具有限公司 | A kind of wall surface grinding machine with dust exhaust apparatus |
| CN108890537A (en) * | 2018-08-13 | 2018-11-27 | 东莞市金煜地坪有限公司 | Self-dust-exhaust gearbox terrace grinding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170527 Address after: 321200 Zhejiang province Wuyi County cattle Shen Po Gold Street Baiyang Industrial Zone No. 7 Patentee after: ZHEJIANG WUYI HAODA TOOLS MANUFACTURE CO.,LTD. Address before: 321200 Zhejiang County of Wuyi Province Wang Cun village at the foot of the street Baiyang Road No. 38 Patentee before: Chu Jianming |
|
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 321200 No.7, Shenbao Road, niubeijin Industrial Zone, Baiyang street, Wuyi County, Jinhua City, Zhejiang Province Patentee after: Zhejiang Haoda Tools Manufacturing Co.,Ltd. Address before: No. 7 Shenbao Road, Niubeijin Industrial Zone, Baiyang Street, Wuyi County, Zhejiang Province, 321200 Patentee before: ZHEJIANG WUYI HAODA TOOLS MANUFACTURE CO.,LTD. |