CN205363296U - Thin wall part clamping machine -shaping frock - Google Patents
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Abstract
Description
技术领域 technical field
本实用新型涉及一种装夹加工成型工装,由其适用于有色金属薄壁零件一次装夹加工成型,属于有色金属薄壁件加工领域。 The utility model relates to a clamping, processing and forming tool, which is suitable for one-time clamping, processing and forming of non-ferrous metal thin-walled parts, and belongs to the field of non-ferrous metal thin-walled parts processing.
背景技术 Background technique
有色金属因其材料特性,被广泛应用于机械制造业之中。在诸多的有色金属中,铜作为最早被广泛应用、且最为典型的有色金属零件,被广泛应用与各类机械设备的金属结构中。 Non-ferrous metals are widely used in machinery manufacturing because of their material properties. Among many non-ferrous metals, copper, as the earliest and most typical non-ferrous metal parts, is widely used in the metal structure of various mechanical equipment.
在对这些有色金属零件的加工过程中,切削加工是提升有色金属零件加工精度及表面表面平整度最为直接有效的加工方法。但是对于部分有色金属薄壁零件,尤其是对于直径与端面垂直度公差要求较高的零件,必须保证一次性加工成型,一旦出现未能成型、需要返工的现象,那么在后续的加工过程中就很容易导致零件损坏。目前在应对这类精度要求很高的加工操作时,所采用的工装压紧模式,很难从根本上保证有色金属薄壁零件一次性加工成型,其加工成品的良品率仍有待提高。 In the processing of these non-ferrous metal parts, cutting is the most direct and effective processing method to improve the processing accuracy and surface smoothness of non-ferrous metal parts. However, for some non-ferrous metal thin-walled parts, especially for parts with high tolerance requirements for diameter and end face verticality, one-time processing and molding must be guaranteed. It is easy to cause damage to parts. At present, when dealing with such processing operations with high precision requirements, it is difficult to fundamentally guarantee the one-time processing and forming of non-ferrous metal thin-walled parts with the tooling compression mode adopted, and the yield rate of the processed products still needs to be improved.
发明内容 Contents of the invention
鉴于上述现有技术存在的缺陷,本实用新型的目的是提出一种适用于有色金属薄壁零件一次装夹加工成型的薄壁零件装夹加工成型工装。 In view of the above-mentioned defects in the prior art, the purpose of this utility model is to propose a thin-walled parts clamping and forming tool suitable for one-time clamping and forming of non-ferrous metal thin-walled parts.
本实用新型的目的,将通过以下技术方案得以实现: The purpose of this utility model will be achieved through the following technical solutions:
一种薄壁零件装夹加工成型工装,包括数控机床,还包括至少两个固定设置于所述数控机床上、用于夹紧有色金属薄壁零件的卡爪,以及固定设置于所述数控机床上、用于对有色金属薄壁零件进行切削的铣刀,所述卡爪与铣刀相匹配,二者配合完成对有色金属薄壁零件的加工成型; A thin-walled part clamping and processing tooling, including a numerical control machine tool, and at least two jaws fixedly arranged on the numerical control machine tool for clamping non-ferrous metal thin-walled parts, and fixedly arranged on the numerical control machine tool Above, the milling cutter used for cutting non-ferrous metal thin-walled parts, the jaws are matched with the milling cutter, and the two cooperate to complete the processing and molding of non-ferrous metal thin-walled parts;
所述卡爪包括用于与所述数控机床连接固定的连接段,以及用于夹紧有色金属薄壁零件的夹紧段,所述连接段与所述夹紧段垂直连接。 The claw includes a connection section for connecting and fixing with the numerical control machine tool, and a clamping section for clamping non-ferrous metal thin-walled parts, and the connection section is vertically connected with the clamping section.
优选地,所述连接段底面设置有安装槽,所述安装槽与设置于所述数控机床上的导向滑轨相匹配,所述安装槽可活动地设置于所述导向滑轨内,所述安装槽与导向滑轨相配合完成对所述卡爪的定位。 Preferably, the bottom surface of the connecting section is provided with an installation groove, the installation groove matches the guide slide rail provided on the CNC machine tool, the installation groove is movably arranged in the guide slide rail, the The installation groove cooperates with the guide slide rail to complete the positioning of the claw.
优选地,所述连接段上设置有至少一个螺栓固定孔,所述卡爪借助所述螺栓固定孔与所述数控机床螺栓固定连接。 Preferably, at least one bolt fixing hole is provided on the connecting section, and the claw is fixedly connected with the numerical control machine tool by means of the bolt fixing hole.
优选地,所述安装槽侧壁上设置有卡爪排齿,所述卡爪排齿与所述数控机床上的机床排齿相啮合,所述卡爪排齿与机床排齿相配合完成对所述卡爪的固定。 Preferably, the side wall of the installation groove is provided with a claw row of teeth, the claw row of teeth meshes with the machine tool row of the CNC machine tool, and the claw row of teeth cooperates with the machine tool row of teeth to complete the alignment. Fixation of the jaws.
优选地,所述夹紧段侧壁呈台阶状,包括用于铣刀进刀的进刀台阶,以及用于固定有色金属薄壁零件的夹紧台阶,所述进刀台阶高于所述夹紧台阶,所述进刀台阶与夹紧台阶的高度差与有色金属薄壁零件的侧壁厚度相匹配。 Preferably, the side wall of the clamping section has a stepped shape, including a step for milling cutters and a clamping step for fixing non-ferrous metal thin-walled parts, and the step is higher than the clamp A tight step, the height difference between the feeding step and the clamping step matches the thickness of the side wall of the non-ferrous metal thin-walled part.
优选地,所述进刀台阶与所述夹紧台阶的台阶面上均设置有弧度,所述进刀台阶的台阶面的弧度与有色金属薄壁零件外侧壁的周向弧度相匹配,所述夹紧台阶的台阶面的弧度与有色金属薄壁零件内侧壁的周向弧度相匹配。 Preferably, radians are provided on the stepped surfaces of the knife-feeding step and the clamping step, and the radian of the step surface of the knife-feeding step matches the circumferential radian of the outer wall of the non-ferrous metal thin-walled part. The radian of the step surface of the clamping step matches the circumferential radian of the inner wall of the non-ferrous metal thin-walled part.
优选地,所述进刀台阶包括用于与铣刀接触的进刀台阶面,以及用于实现有色金属薄壁零件周向定位的定位面,所述进刀台阶面的轴线与所述定位面垂直。 Preferably, the feed step includes a feed step surface for contacting with a milling cutter, and a positioning surface for realizing circumferential positioning of non-ferrous metal thin-walled parts, the axis of the feed step surface is aligned with the positioning surface vertical.
优选地,所述夹紧台阶截面的截面线与所述定位面的夹角小于90°。 Preferably, the included angle between the section line of the clamping step section and the positioning surface is less than 90°.
优选地,所述夹紧台阶的台阶面为根部小、头部大的圆锥面。 Preferably, the step surface of the clamping step is a conical surface with a small root and a large head.
本实用新型,其突出效果为:本实用新型采用内部装夹的方式实现了对有色金属薄壁零件的有效夹紧,避免了切削操作的过程中零件出现松脱、滑落的现象发生。同时,本实用新型在切削操作时采用由卡爪向零件逐步走刀的方式,保证了一次性切削成型,确保了零件的垂直度等形位公差尺寸的要求。此外,本实用新型的结构设计还考虑到了切削时有色金属薄壁零件的背向弯曲变形,并对其进行了补偿,保证了加工完成后的产品符合尺寸公差要求,确保了加工的良品率,具有很高的使用及推广价值。 The utility model has the outstanding effect that: the utility model adopts the internal clamping method to realize the effective clamping of non-ferrous metal thin-walled parts, and avoids the loosening and slipping of the parts during the cutting operation. At the same time, the utility model adopts the method of gradually moving the knife from the jaw to the part during the cutting operation, which ensures one-time cutting and forming, and ensures the verticality of the part and other shape and position tolerances. In addition, the structural design of the utility model also takes into account the back bending deformation of non-ferrous metal thin-walled parts during cutting, and compensates for it, ensuring that the finished product meets the dimensional tolerance requirements, and ensures the yield rate of processing. It has high use and promotion value.
以下便结合实施例附图,对本实用新型的具体实施方式作进一步的详述,以使本实用新型技术方案更易于理解、掌握。 The specific implementation of the utility model will be described in further detail below in conjunction with the accompanying drawings of the embodiments, so as to make the technical solution of the utility model easier to understand and grasp.
附图说明 Description of drawings
图1是本实用新型的立体结构示意图; Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2是本实用新型中卡爪的横截面示意图; Fig. 2 is a schematic cross-sectional view of the claw in the utility model;
图3是本实用新型中卡爪的背面示意图; Fig. 3 is the rear schematic view of claw in the utility model;
其中:1、卡爪11、连接段111、安装槽112、螺栓固定孔113、卡爪排齿12、夹紧段121、进刀台阶1211、进刀台阶面1212、定位面122、夹紧台阶1221、截面线。 Among them: 1. Claw 11, connecting section 111, installation groove 112, bolt fixing hole 113, claw row teeth 12, clamping section 121, feeding step 1211, feeding step surface 1212, positioning surface 122, clamping step 1221. Section line.
具体实施方式 detailed description
本实用新型揭示了一种适用于有色金属薄壁零件一次装夹加工成型的薄壁零件装夹加工成型工装。本实用新型克服了有色金属薄壁零件加工过程中容易形变的缺陷,同时解决了产品定位端面与圆柱配合面无法一次性加工成型的技术难题,有效保证了有色金属薄壁零件的尺寸公差和行为公差。 The utility model discloses a thin-walled part clamping processing forming tool suitable for one-time clamping processing forming of non-ferrous metal thin-walled parts. The utility model overcomes the defect that the non-ferrous metal thin-walled parts are easily deformed during the processing process, and at the same time solves the technical problem that the product positioning end face and the cylindrical matching surface cannot be processed and formed at one time, and effectively ensures the dimensional tolerance and behavior of the non-ferrous metal thin-walled parts tolerance.
如图1~图3所示,一种薄壁零件装夹加工成型工装,包括数控机床(图中未示出),还包括至少两个固定设置于所述数控机床上、用于夹紧有色金属薄壁零件的卡爪1,以及固定设置于所述数控机床上、用于对有色金属薄壁零件进行切削的铣刀(图中未示出),所述卡爪1与铣刀相匹配,二者配合完成对有色金属薄壁零件的加工成型。在本实施例中,所述卡爪1共设置有三个,且均布于所述数控机床上,三者配合完成对有色金属薄壁零件的固定。 As shown in Figures 1 to 3, a clamping and forming tooling for thin-walled parts includes a CNC machine tool (not shown in the figure), and at least two fixedly arranged on the CNC machine tool for clamping colored The claw 1 of the metal thin-walled part, and the milling cutter (not shown in the figure) fixed on the CNC machine tool for cutting the non-ferrous metal thin-walled part, the claw 1 matches the milling cutter , the two cooperate to complete the processing and forming of non-ferrous metal thin-walled parts. In this embodiment, there are three jaws 1 in total, which are evenly distributed on the numerical control machine tool, and the three cooperate to complete the fixing of non-ferrous metal thin-walled parts.
所述卡爪1包括用于与所述数控机床连接固定的连接段11,以及用于夹紧有色金属薄壁零件的夹紧段12,所述连接段11与所述夹紧段12垂直连接。 The jaw 1 includes a connecting section 11 for connecting and fixing with the CNC machine tool, and a clamping section 12 for clamping non-ferrous metal thin-walled parts, and the connecting section 11 is vertically connected with the clamping section 12 .
所述连接段11底面设置有安装槽111,所述安装槽111与设置于所述数控机床上的导向滑轨相匹配,所述安装槽111可活动地设置于所述导向滑轨内,所述安装槽111与导向滑轨相配合完成对所述卡爪1的定位。 The bottom surface of the connecting section 11 is provided with an installation groove 111, the installation groove 111 is matched with the guide slide rail arranged on the numerical control machine tool, and the installation groove 111 is movably arranged in the guide slide rail, so The installation groove 111 cooperates with the guide rail to complete the positioning of the claw 1 .
所述连接段11上设置有至少一个螺栓固定孔112,所述卡爪1借助所述螺栓固定孔112与所述数控机床螺栓固定连接。在本实施例中,为保证连接的牢固程度,所述螺栓固定孔112设置有两个。需要说明的是,所述卡爪1与所述数控机床的连接方式还可以采用卯榫连接或一体式连接,具体的连接方式可以根据实际的加工需要进行选择。 The connecting section 11 is provided with at least one bolt fixing hole 112 , and the claw 1 is fixedly connected with the numerical control machine tool by means of the bolt fixing hole 112 . In this embodiment, in order to ensure the firmness of the connection, there are two bolt fixing holes 112 . It should be noted that the connection between the claw 1 and the CNC machine tool can also be a mortise and tenon connection or an integrated connection, and the specific connection method can be selected according to actual processing needs.
所述安装槽111侧壁上设置有卡爪排齿113,所述卡爪排齿113与所述数控机床上的机床排齿相啮合,所述卡爪排齿113与机床排齿相配合完成对所述卡爪1的固定,从而防止加工时因切削力过大,导致所述卡爪1产生松动或者滑移,致使加工精度不达标的问题。 The side wall of the installation groove 111 is provided with claw teeth 113, the claw teeth 113 mesh with the machine tool teeth on the CNC machine tool, and the claw teeth 113 cooperate with the machine tool teeth to complete The fixing of the jaw 1 prevents the jaw 1 from loosening or slipping due to excessive cutting force during processing, resulting in the problem that the machining accuracy is not up to standard.
所述夹紧段12侧壁呈台阶状,包括用于铣刀进刀的进刀台阶121,以及用于固定有色金属薄壁零件的夹紧台阶122,所述进刀台阶121高于所述夹紧台阶122,所述进刀台阶121与夹紧台阶122的高度差与有色金属薄壁零件的侧壁厚度相匹配。 The side wall of the clamping section 12 is stepped, including a step 121 for milling cutter feeding, and a clamping step 122 for fixing non-ferrous metal thin-walled parts, the step 121 is higher than the The clamping step 122, the height difference between the knife-feeding step 121 and the clamping step 122 matches the thickness of the side wall of the non-ferrous metal thin-walled part.
所述进刀台阶121与所述夹紧台阶122的台阶面上均设置有弧度,所述进刀台阶121的台阶面的弧度与有色金属薄壁零件外侧壁的周向弧度相匹配,所述夹紧台阶122的台阶面的弧度与有色金属薄壁零件内侧壁的周向弧度相匹配。 Both the step surface of the feeding step 121 and the clamping step 122 are provided with radians, and the radian of the step surface of the feeding step 121 matches the circumferential radian of the outer wall of the non-ferrous metal thin-walled part. The radian of the stepped surface of the clamping step 122 matches the circumferential radian of the inner wall of the non-ferrous metal thin-walled part.
所述进刀台阶121包括用于与铣刀接触的进刀台阶面1211,以及用于实现有色金属薄壁零件周向定位的定位面1212,所述进刀台阶面1211的轴线与所述定位面1212垂直。 The feed step 121 includes a feed step surface 1211 for contacting with a milling cutter, and a positioning surface 1212 for realizing circumferential positioning of non-ferrous metal thin-walled parts. Face 1212 is vertical.
当开始切削操作时,所述铣刀首先从所述进刀台阶121处进刀并开始切削,所述铣刀首先与所述进刀台阶面1211接触,随后逐步移向有色金属薄壁零件并完成切削操作。这样的切削操作设置保证了有色金属薄壁零件一次性走刀加工成型,从而确保了零件的垂直度等形位公差尺寸要求。 When starting the cutting operation, the milling cutter first feeds from the step 121 and starts cutting, the milling cutter first contacts the step surface 1211, and then gradually moves to the non-ferrous metal thin-walled parts and Complete the cutting operation. Such a cutting operation setting ensures that the non-ferrous metal thin-walled parts are processed and formed in one pass, thereby ensuring the verticality of the parts and other shape and position tolerances.
所述夹紧台阶122截面的截面线1221与所述定位面1212的夹角小于90°。具体而言,所述夹紧台阶122的台阶面为根部小、头部大的圆锥面。这样设置的目的在于保证有色金属薄壁零件尺寸的精确,因为操作人员在多次切削中发现,所述卡爪1对有色金属薄壁零件进行装夹加工时,零件远离卡爪根部的位置刚性较根部差,在切削力的作用下,零件会有一定的背向弯曲,造成零件的实际尺寸比理论上的加工尺寸略有偏大,因此,将卡爪1的夹紧台阶122的台阶面设计为根部小,头部大的圆锥面,以补偿工件的加工变形,从而保证加工后的产品符合尺寸公差要求。 The included angle between the section line 1221 of the section of the clamping step 122 and the positioning surface 1212 is less than 90°. Specifically, the step surface of the clamping step 122 is a conical surface with a small base and a large head. The purpose of this setting is to ensure the accuracy of the size of the non-ferrous metal thin-walled parts, because the operator found in multiple cuttings that when the jaw 1 clamps the non-ferrous metal thin-walled parts, the position of the parts away from the root of the jaw is rigid It is worse than the root. Under the action of the cutting force, the part will have a certain back bending, causing the actual size of the part to be slightly larger than the theoretical processing size. Therefore, the step surface of the clamping step 122 of the jaw 1 It is designed as a conical surface with a small root and a large head to compensate for the machining deformation of the workpiece, so as to ensure that the processed product meets the dimensional tolerance requirements.
在本实施例中,所述夹紧台阶122的锥度为1:20,需要说明的是,在加工不同尺寸要求的有色金属薄壁零件时,所述夹紧台阶122的锥度也应进行相应的调整。 In this embodiment, the taper of the clamping step 122 is 1:20. It should be noted that when processing non-ferrous metal thin-walled parts with different size requirements, the taper of the clamping step 122 should also be adjusted accordingly. Adjustment.
本实用新型采用内部装夹的方式实现了对有色金属薄壁零件的有效夹紧,避免了切削操作的过程中零件出现松脱、滑落的现象发生。同时,本实用新型在切削操作时采用由卡爪向零件逐步走刀的方式,保证了一次性切削成型,确保了零件的垂直度等形位公差尺寸的要求。此外,本实用新型的结构设计还考虑到了切削时有色金属薄壁零件的背向弯曲变形,并对其进行了补偿,保证了加工完成后的产品符合尺寸公差要求,确保了加工的良品率,具有很高的使用及推广价值。 The utility model adopts an internal clamping method to realize effective clamping of non-ferrous metal thin-walled parts, and avoids loosening and slipping of the parts during the cutting operation. At the same time, the utility model adopts the method of gradually moving the knife from the jaw to the part during the cutting operation, which ensures one-time cutting and forming, and ensures the verticality of the part and other shape and position tolerances. In addition, the structural design of the utility model also takes into account the back bending deformation of non-ferrous metal thin-walled parts during cutting, and compensates for it, ensuring that the finished product meets the dimensional tolerance requirements, and ensures the yield rate of processing. It has high use and promotion value.
本实用新型尚有多种实施方式,凡采用等同变换或者等效变换而形成的所有技术方案,均落在本实用新型的保护范围之内。 The utility model still has multiple implementation modes, and all technical solutions formed by equivalent transformation or equivalent transformation all fall within the protection scope of the utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105415014A (en) * | 2016-01-05 | 2016-03-23 | 常州市瑞泰工程机械有限公司 | Thin-walled part clamping machine shaping tool |
| CN110877192A (en) * | 2019-11-17 | 2020-03-13 | 中国航空工业集团公司洛阳电光设备研究所 | A machining method for ultra-precision short-axis parts with low radial clamping force |
| CN114260736A (en) * | 2021-10-29 | 2022-04-01 | 中国航发西安动力控制科技有限公司 | Opening sleeve for thin-wall step cover plate and thin-wall step cover plate machining method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105415014A (en) * | 2016-01-05 | 2016-03-23 | 常州市瑞泰工程机械有限公司 | Thin-walled part clamping machine shaping tool |
| CN110877192A (en) * | 2019-11-17 | 2020-03-13 | 中国航空工业集团公司洛阳电光设备研究所 | A machining method for ultra-precision short-axis parts with low radial clamping force |
| CN114260736A (en) * | 2021-10-29 | 2022-04-01 | 中国航发西安动力控制科技有限公司 | Opening sleeve for thin-wall step cover plate and thin-wall step cover plate machining method |
| CN114260736B (en) * | 2021-10-29 | 2024-05-24 | 中国航发西安动力控制科技有限公司 | Opening sleeve for thin-wall step cover plate and thin-wall step cover plate processing method |
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