CN205362246U - Welding wire shock mounting - Google Patents
Welding wire shock mounting Download PDFInfo
- Publication number
- CN205362246U CN205362246U CN201521067476.3U CN201521067476U CN205362246U CN 205362246 U CN205362246 U CN 205362246U CN 201521067476 U CN201521067476 U CN 201521067476U CN 205362246 U CN205362246 U CN 205362246U
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- China
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- welding wire
- rubber layer
- pressure transducer
- controller
- flexible member
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Abstract
The utility model provides a welding wire shock mounting, include: protective housing, elastic element, pressure sensor, rubber layer, welding wire passageway, controller and support. Elastic element be connected with protective housing and rubber layer, pressure sensor be fixed in on the protective layer, the controller be connected with pressure sensor, the protective housing fix on the support. Elastic element can play the effect of buffering, reduces the vibration amplitude of welding wire, and is too big as welding wire vibration amplitude, makes the rubber layer touch pressure sensor, and pressure sensor is with signal transmission to controller, the drawing speed of adjusting the welding wire through the controller to effectively slow down the vibration amplitude of welding wire, improve the quality of drawing of welding wire. The technical scheme of the utility model simple structure, it is convenient to make, and low cost, but the vibration amplitude of effective control welding wire improve the quality of drawing of welding wire.
Description
Technical field
This utility model relates to welding wire production field, especially relates to a kind of welding wire vibration abatement.
Background technology
Welding is widely used in the manufacture field such as shipbuilding, vehicle, power station equipment, petrochemical industry, Aero-Space, building.Welding material is the basis of solder technology, and it is advanced welding procedure, welding equipment provides and supports, and the welding material of China includes: welding rod, solder flux, welding wire, solder and alloy powder.Current welding wire production is all inline process, including drawing welding wire, essence silk, copper facing, layer around and packaging process.Wherein, drawing welding wire operation is through pulling force and thicker cylindrical drawing welding wire becomes the welding wire of designated diameter, drawing process is as follows: welding wire one end first passes through polishing, by die hole less than itself after levigate, to be wrapped on drawing motor by the welding wire of die hole one end, under the drive of motor, wlding is pulled through die hole and forms the welding wire of certain diameter.In drawing process, welding wire happens is that dynamic plasticity deforms, and many factors all can have influence on the seriality of drawing welding wire process, such as drawing speed, deformation temperature, lubrication, cooling condition etc..Welding wire is adding man-hour, it is necessary to pull out from draw drum, it is easy to produces vibrations and shakes up and down, affects Quality of Final Welding Wire, even results in welding wire and fracture occurs, therefore in drawing welding wire process, it is necessary to it is carried out shockproof process, arranges welding wire vibration abatement.
Existing welding wire vibration abatement, it is common that it is carried out shockproof process by the mode adopting roller wired, arranges welding wire vibration abatement.But this welding wire vibration abatement, shockproof effect is poor, and friction is serious, and is easily caused the de-wheel of welding wire, deformation, welding wire phenomenon of rupture even occurs.
Utility model content
The purpose of this utility model is in that to provide a kind of welding wire vibration abatement, to solve the electrode vibration problem existed in prior art.
A kind of welding wire vibration abatement that this utility model provides, including containment vessel, flexible member, pressure transducer, rubber layer, channel of welding wire and controller.
Described flexible member one end is connected with containment vessel, and the described flexible member other end is connected with rubber layer, and flexible member and rubber layer play the effect of buffer protection；
Described pressure transducer is fixed on containment vessel；
Described controller is connected with pressure transducer；
Described containment vessel is fixed on support.
Further, the distance of described pressure transducer and rubber interlayer is 0.5-1.0cm, and this distance refers to the distance of sensor sensing point and rubber interlayer in its natural state；
Further, described flexible member is the one in helical spring, gas spring and rubber spring, and the number of described flexible member is 4-12；
Further, described flexible member is arranged on the upper-lower position in containment vessel, right position or position up and down.
Further, the width of described channel of welding wire is 3-5cm, and described channel of welding wire width refers to the distance of two rubber interlayers；
Further, described rubber layer is the silica gel material of heatproof 250 DEG C；
Further, described rubber layer surface is buttless thread matte, it is also possible to be other shapes of rough surface；
Further, described controller is speed regulation device, and pressure can be transmitted signal and change into rate signal by described speed regulation device；
Further, described speed regulation device is used for regulating the drawing speed of welding wire, thus controlling the vibration amplitude of welding wire；
Further, described pressure transducer is diffusion silicon formula pressure transducer.
Further, described containment vessel is the one in ceramic shell, metal shell and rubber shell.
The beneficial effects of the utility model are:
A kind of welding wire vibration abatement that this utility model provides, described flexible member connects protective layer and rubber layer, flexible member and rubber layer can play buffer protection function, effectively reduces the vibration amplitude of welding wire；Described pressure transducer is connected with controller, when welding wire vibration amplitude exceedes certain limit, welding wire encounters rubber layer, rubber layer is made to touch pressure transducer, pressure transducer is experienced pressure and transfers signals to controller, is reduced the drawing speed of welding wire by controller, thus effectively extenuating the vibration amplitude of welding wire, avoid welding wire, due to strenuous vibration, fracture of wire occurs, improve the drawing quality of welding wire.
Accompanying drawing explanation
In order to be illustrated more clearly that this utility model detailed description of the invention or technical scheme of the prior art, the accompanying drawing used required in detailed description of the invention or description of the prior art will be briefly described below, apparently, accompanying drawing in the following describes is some embodiments of utility model, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
The welding wire vibration abatement structural representation that Fig. 1 provides for this utility model embodiment；
The welding wire vibration abatement left view that Fig. 2 provides for this utility model embodiment；
The rubber layer schematic diagram that Fig. 3 provides for this utility model embodiment；
Accompanying drawing labelling:
1-flexible member；2-rubber layer；3-pressure transducer
4-channel of welding wire 5-containment vessel 6-controller
7-support
Detailed description of the invention
Below in conjunction with accompanying drawing, the technical solution of the utility model is clearly and completely described, it is clear that described embodiment is a part of embodiment of this utility model, rather than whole embodiments.Based on the embodiment in this utility model, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of this utility model protection.
In description of the present utility model, it should be noted that, orientation or the position relationship of the instructions such as term " " on ", D score, "left", "right" be based on orientation shown in the drawings or position relationship; be for only for ease of description this utility model and simplifying and describe; rather than instruction or imply indication device or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that to restriction of the present utility model
In description of the present utility model, it is necessary to explanation, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, for instance, it is possible to it is fixing connection, it is also possible to be removably connect, or connect integratedly；Can be mechanically connected, it is also possible to be electrical connection；Can be joined directly together, it is also possible to be indirectly connected to by intermediary, it is possible to be the connection of two element internals.For the ordinary skill in the art, it is possible to concrete condition understands above-mentioned term concrete meaning in this utility model.
A kind of welding wire vibration abatement, including: containment vessel 5, flexible member 1, pressure transducer 3, rubber layer 2, channel of welding wire 4 and controller 6 and support 7.
The width of described channel of welding wire 4 is 3-5cm, and described channel of welding wire is area of space constructed by rubber layer 2；Described rubber layer 2 can be arranged on the interior relative position up and down of containment vessel 5; left and right relative position in containment vessel can also be arranged on; rubber layer all can also be set up and down in containment vessel; wherein rubber layer setting up and down can slow down welding wire vertical tremor amplitude; left and right arranges rubber layer and can extenuate welding wire left and right vibration amplitude; rubber layer is all set up and down, the vibration amplitude of welding wire surrounding can be slowed down；Described containment vessel 5 is ceramic shell, metal shell or rubber shell.Described flexible member 1 one end connects containment vessel 5, and the other end connects rubber layer, and flexible member is helical spring, and rubber layer is the silica gel material of heatproof 250 DEG C；Described pressure transducer 3 and the distance of rubber interlayer are 0.5-1cm, and this distance refers to the distance of sensor and rubber interlayer in its natural state；Described pressure transducer is diffusion silicon formula pressure transducer, the impression of diffusion silicon pressure sensor, sensitive conversion and the detection Trinity, mechanical moving part connects conversion links, so repeatability and lag error are only small, good rigidly due to silicon materials, deformation is little, thus sensor is linear very good, and therefore comprehensively statement precision is significantly high.Pressure transducer 3 is fixed on containment vessel 5 and is connected with controller 6；Described controller is speed control, and signal can be fed back to speed control by pressure transducer, and speed control regulates the velocity magnitude of drawing welding wire, and then adjusts the vibration amplitude of welding wire；Described rubber layer surface is buttless thread matte, and welding wire is in vibrations process, and vibrations direction is random, when welding wire touches ganoid rubber layer, rubber layer can extenuate the vibration amplitude of welding wire, but cannot change the vibrations direction of welding wire, it is thus possible to there will be skidding.The described rubber layer being provided with buttless thread matte, can effectively limit the vibrations direction of welding wire, it is prevented that touches rubber layer surface during welding wire vibrations and occurs skidding.
The method of work of this welding wire vibration abatement is:
Welding wire is in drawing process, and many factors all can have influence on the seriality of drawing welding wire process, such as drawing speed, deformation temperature, cooling condition etc., the particularly impact of drawing speed, when drawing speed increases, welding wire vibrations aggravation, when drawing speed reduces, welding wire vibrations slow down.Therefore, welding wire is adding man-hour, it is easy to produces vibrations and shakes up and down, affects Quality of Final Welding Wire, even results in welding wire and fracture occurs.
Touching, in welding wire vibrations process, the rubber layer being connected to helical spring, rubber layer is subject to the impulsive force of welding wire and compression helical spring, and now rubber layer and helical spring play the effect that buffering is shockproof jointly, efficiently reduce the vibration amplitude of welding wire.
When welding wire vibration amplitude exceedes certain limit, welding wire acts on rubber layer, make rubber layer compression helical spring and touch pressure transducer, signal is fed back to rapidly controller by pressure transducer at once, controller receives signal and regulates the drawing speed of welding wire, makes the drawing speed of welding wire reduce, thus slowing down the vibration amplitude of welding wire, avoid welding wire, due to strenuous vibration, fracture of wire occurs, improve the drawing quality of welding wire.
The technical solution of the utility model is further illustrated below in conjunction with concrete accompanying drawing.
Embodiment 1
As shown in Figure 1, 2, a kind of welding wire vibration abatement that the present embodiment provides, including: containment vessel 5, flexible member 1, pressure transducer 3, rubber layer 2, channel of welding wire 4 and controller 6 and support 7.
The width of described channel of welding wire is 3cm, and described channel of welding wire width refers to the distance between two rubber layers 2；Described containment vessel 5 is ceramic shell；Described flexible member one end is connected with containment vessel, and the described flexible member other end is connected with rubber layer, and flexible member is helical spring, and rubber layer is the silica gel material of heatproof 250 DEG C；Described pressure transducer 3 and the distance of rubber interlayer are 0.5cm, and this distance refers to the distance of sensor and rubber interlayer in its natural state；Described pressure transducer is diffusion silicon formula pressure transducer, and pressure transducer is fixed on containment vessel and is connected with controller 6；Described controller is speed control, and signal can be fed back to speed control by pressure transducer, thus regulating the velocity magnitude of drawing welding wire；Described rubber layer surface is buttless thread matte, occurs skidding as it is shown on figure 3, can prevent welding wire from touching rubber layer surface when shaking.
Rubber layer 2 described in the present embodiment is arranged on containment vessel 5 left and right sides, can extenuate the amplitude that swings in drawing welding wire process.
Operation principle of the present utility model is as follows:
Welding wire is in drawing process, and many factors all can have influence on the seriality of drawing welding wire process, such as drawing speed, deformation temperature, cooling condition etc., the particularly impact of drawing speed, when drawing speed increases, welding wire vibrations aggravation, when drawing speed reduces, welding wire vibrations slow down.Therefore, welding wire is adding man-hour, it is easy to produces vibrations and shakes up and down, affects Quality of Final Welding Wire, even results in welding wire and fracture occurs.
In the present embodiment, welding wire vibrations process can touch the rubber layer 2 being connected to flexible member 1, rubber layer is subject to the impulsive force of welding wire and compression helical spring, and now rubber layer and helical spring play the effect that buffering is shockproof jointly, efficiently reduce the vibration amplitude of welding wire.When welding wire vibration amplitude exceedes certain limit, welding wire acts on rubber layer, make rubber layer compression helical spring and touch pressure transducer 3, signal is fed back to rapidly controller 6 by pressure transducer at once, controller receives signal and regulates the drawing speed of welding wire, makes the drawing speed of welding wire reduce, thus slowing down the vibration amplitude of welding wire, avoid welding wire, due to strenuous vibration, fracture of wire occurs, improve the drawing quality of welding wire.
Embodiment 2
As shown in Figure 1, 2, a kind of welding wire vibration abatement that the present embodiment provides, including: containment vessel 5, flexible member 1, pressure transducer 3, rubber layer 2, channel of welding wire 4 and controller 6 and support 7.
The width of described channel of welding wire is 4cm, and described channel of welding wire width refers to the distance between two rubber layers 2；Described containment vessel 5 is metal shell.Described flexible member one end is connected with containment vessel, and the described flexible member other end is connected with rubber layer, and flexible member 1 is gas spring, and rubber layer is the silica gel material of heatproof 250 DEG C；The distance of described pressure transducer and rubber interlayer is 0.8cm, and this distance refers to the distance of sensor and rubber interlayer in its natural state；Described pressure transducer is diffusion silicon formula pressure transducer, and pressure transducer 3 is fixed on containment vessel 5 and is connected with controller；Described controller is speed control, and signal can be fed back to speed control 6 by pressure transducer 3, thus regulating the velocity magnitude of drawing welding wire；Described rubber layer surface is buttless thread matte, occurs skidding as it is shown on figure 3, can prevent welding wire from touching rubber layer surface when shaking.
Rubber layer 2 described in the present embodiment is arranged on containment vessel about 5 relative position, can extenuate in drawing welding wire process and swing up and down amplitude.
Operation principle of the present utility model is as follows:
Welding wire is in drawing process, and many factors all can have influence on the seriality of drawing welding wire process, such as drawing speed, deformation temperature, cooling condition etc., the particularly impact of drawing speed, when drawing speed increases, welding wire vibrations aggravation, when drawing speed reduces, welding wire vibrations slow down.Therefore, welding wire is adding man-hour, it is easy to produces vibrations and shakes up and down, affects Quality of Final Welding Wire, even results in welding wire and fracture occurs.
In the present embodiment, welding wire vibrations process can touch the rubber layer 2 being connected to flexible member 1, rubber layer is subject to the impulsive force of welding wire to be risen and compressed-gas springs, and now rubber layer and gas spring play the effect that buffering is shockproof, efficiently reduce the vibration amplitude of welding wire.When welding wire vibration amplitude exceedes certain limit, welding wire acts on rubber layer, rubber layer is made to touch pressure transducer 3, signal is fed back to rapidly controller 6 by pressure transducer at once, controller receives signal and regulates the drawing speed of welding wire, makes the drawing speed of welding wire reduce, thus slowing down the vibration amplitude of welding wire, avoid welding wire, due to strenuous vibration, fracture of wire occurs, improve the drawing quality of welding wire.
Embodiment 3
As shown in Figure 1, 2, a kind of welding wire vibration abatement that the present embodiment provides, including: containment vessel 5, flexible member 1, pressure transducer 3, rubber layer 2, channel of welding wire 4 and controller 6 and support 7.
The width of described channel of welding wire is 5cm, and described channel of welding wire width refers to the distance between two rubber layers 2；Described containment vessel is rubber shell；Described flexible member 1 one end is connected with containment vessel 5, and the described flexible member other end is connected with rubber layer 2, and flexible member is rubber spring, and rubber layer is the silica gel material of heatproof 250 DEG C；The distance of described pressure transducer and rubber interlayer is 1cm, and this distance refers to the distance of sensor and rubber interlayer in its natural state；Described pressure transducer is diffusion silicon formula pressure transducer, and pressure transducer is fixed on containment vessel and is connected with controller；Described controller is speed control, and signal can be fed back to speed control by pressure transducer, thus regulating the velocity magnitude of drawing welding wire；Described rubber layer surface is buttless thread matte, occurs skidding as it is shown on figure 3, can prevent welding wire from touching rubber layer surface when shaking.
Rubber layer 2 described in the present embodiment is arranged on containment vessel 5 position up and down, can extenuate the amplitude of fluctuation of all directions in drawing welding wire process.
Operation principle of the present utility model is as follows:
Welding wire is in drawing process, and many factors all can have influence on the seriality of drawing welding wire process, such as drawing speed, deformation temperature, cooling condition etc., the particularly impact of drawing speed, when drawing speed increases, welding wire vibrations aggravation, when drawing speed reduces, welding wire vibrations slow down.Therefore, welding wire is adding man-hour, it is easy to produces vibrations and shakes up and down, affects Quality of Final Welding Wire, even results in welding wire and fracture occurs.
In the present embodiment, welding wire vibrations process can touch the rubber layer 2 being connected to flexible member 1, rubber layer is subject to the impulsive force of welding wire to be risen and compression rubber spring, and now rubber layer and rubber spring play the effect that buffering is shockproof, efficiently reduce the vibration amplitude of welding wire.When welding wire vibration amplitude exceedes certain limit, welding wire acts on rubber layer, rubber layer is made to touch pressure transducer 3, signal is fed back to rapidly controller 6 by pressure transducer, controller receives signal and regulates the drawing speed of welding wire, makes the drawing speed of welding wire reduce, thus slowing down the vibration amplitude of welding wire, avoid welding wire, due to strenuous vibration, fracture of wire occurs, improve the drawing quality of welding wire.
Last it is noted that various embodiments above is only in order to illustrate the technical solution of the utility model, it is not intended to limit；Although this utility model being described in detail with reference to foregoing embodiments, it will be understood by those within the art that: the technical scheme described in foregoing embodiments still can be modified by it, or wherein some or all of technical characteristic is carried out equivalent replacement；And these amendments or replacement, do not make the essence of appropriate technical solution depart from the scope of each embodiment technical scheme of this utility model.
Claims (10)
1. a welding wire vibration abatement, it is characterised in that including: containment vessel, flexible member, pressure transducer, rubber layer, channel of welding wire, controller and support；
Described flexible member one end is connected with described containment vessel, and the described flexible member other end is connected with described rubber layer；Described pressure transducer is fixed on described containment vessel；Described controller is connected with pressure transducer；Described containment vessel is fixed on support.
2. welding wire vibration abatement according to claim 1, it is characterised in that the distance of described pressure transducer and rubber interlayer is 0.5-1.0cm.
3. welding wire vibration abatement according to claim 1, it is characterised in that described flexible member is helical spring, gas spring or rubber spring.
4. welding wire vibration abatement according to claim 1, it is characterised in that the material of described rubber layer is the silica gel material of heatproof 250 DEG C.
5. welding wire vibration abatement according to claim 1, it is characterised in that the width of described channel of welding wire is 3-5cm.
6. welding wire vibration abatement according to claim 1, it is characterised in that described containment vessel is ceramic shell, metal shell or rubber shell.
7. welding wire vibration abatement according to claim 1, it is characterised in that described controller is speed regulation device.
8. welding wire vibration abatement according to claim 1, it is characterised in that described pressure transducer is diffusion silicon formula pressure transducer.
9. welding wire vibration abatement according to claim 1, it is characterised in that the number of described flexible member is 4-12.
10. the welding wire vibration abatement according to any one of claim 1-9, it is characterised in that the surface of described rubber layer is buttless thread matte.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521067476.3U CN205362246U (en) | 2015-12-18 | 2015-12-18 | Welding wire shock mounting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521067476.3U CN205362246U (en) | 2015-12-18 | 2015-12-18 | Welding wire shock mounting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205362246U true CN205362246U (en) | 2016-07-06 |
Family
ID=56259445
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521067476.3U Expired - Fee Related CN205362246U (en) | 2015-12-18 | 2015-12-18 | Welding wire shock mounting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205362246U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113399786A (en) * | 2021-07-14 | 2021-09-17 | 程联涛 | Intelligent welding machine using rod-shaped welding wires |
| CN113682888A (en) * | 2021-09-07 | 2021-11-23 | 张家港市苏闽金属制品有限公司 | Guide mechanism for ensuring steel wire die feeding linearity |
-
2015
- 2015-12-18 CN CN201521067476.3U patent/CN205362246U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113399786A (en) * | 2021-07-14 | 2021-09-17 | 程联涛 | Intelligent welding machine using rod-shaped welding wires |
| CN113399786B (en) * | 2021-07-14 | 2022-12-06 | 广州市顺卓建设工程有限公司 | Intelligent welding machine using rod-shaped welding wires |
| CN113682888A (en) * | 2021-09-07 | 2021-11-23 | 张家港市苏闽金属制品有限公司 | Guide mechanism for ensuring steel wire die feeding linearity |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160706 Termination date: 20171218 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |