CN205362158U - Automatic barrel -cleaning machine - Google Patents

Automatic barrel -cleaning machine Download PDF

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Publication number
CN205362158U
CN205362158U CN201620113381.9U CN201620113381U CN205362158U CN 205362158 U CN205362158 U CN 205362158U CN 201620113381 U CN201620113381 U CN 201620113381U CN 205362158 U CN205362158 U CN 205362158U
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CN
China
Prior art keywords
cleaning machine
barrel
station
cleaning
brush
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201620113381.9U
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Chinese (zh)
Inventor
白玉国
赵春德
刘兆辉
栾美山
阮毅
霍艳明
高飞
王天云
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Youshi Mechanical And Electrical Equipment Co Ltd
SHANDONG XIANGCHI JIANYUAN BIOLOGICAL TECHNOLOGY Co Ltd
Original Assignee
Shanghai Youshi Mechanical And Electrical Equipment Co Ltd
SHANDONG XIANGCHI JIANYUAN BIOLOGICAL TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Youshi Mechanical And Electrical Equipment Co Ltd, SHANDONG XIANGCHI JIANYUAN BIOLOGICAL TECHNOLOGY Co Ltd filed Critical Shanghai Youshi Mechanical And Electrical Equipment Co Ltd
Priority to CN201620113381.9U priority Critical patent/CN205362158U/en
Application granted granted Critical
Publication of CN205362158U publication Critical patent/CN205362158U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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  • Cleaning In General (AREA)

Abstract

The utility model discloses an automatic barrel -cleaning machine, including brush barrel machine and cleaning machine, circle roller brush and excircle roller brush in the slope is provided with in the box of brush barrel machine are provided with staving outside broad wool brush and shower on the frame of staving top, set up a fixed broad wool brush on the frame of bung hole department, are provided with the outer bottom surface of staving broad wool brush on the door of brush barrel machine, cleaning machine machine incasement is provided with and rinses the district, and the rear of rinsing the district is equipped with the storage water tank, rinses the district bottom and is equipped with the basin, and the both ends of rinsing the district are provided with overhead door, and overhead door is provided with feeding station outward respectively and gets the material station, storage water tank and basin pass through the pipe connection, and power conveyor provide power. Whole brush barrel with spray that it all automize to wash goes on, only need two workmans to accomplish, saved the manpower, washing water cyclic utilization, the cost is reduced.

Description

A kind of automatic barrel-cleaning machine
Technical field
This utility model relates to the cleaning equipment of a kind of commercial production, particularly relates to a kind of automatic barrel-cleaning machine.
Background technology
In the production process of high fructose syrup, the storage of high fructose syrup, transport can use substantial amounts of Plastic Drum, and high fructose syrup bucket to circulate to be reused, and need to clean up used bucket, use of then sterilizing again when reusing.At present, the cleaning of high fructose syrup bucket, mainly by workman use in service sink brush one by one scrub inside and outside bucket, again with inside and outside high-pressure spray gun hydro-peening sugar bucket after having brushed, this cleaning way is wasted time and energy, both having wasted a large amount of manpower, cleaning efficiency is low, and wastes substantial amounts of cleaning water.Additionally, after cleaning up, staving inside is carried out disinfection again through independent disinfecting steps, operation is numerous and diverse.
Summary of the invention
For the deficiencies in the prior art, the purpose of this utility model is in that to provide a kind of automatic barrel-cleaning machine, scrubbing and cleaning showers and sterilization of high fructose syrup bucket can be automatically performed, whole process only needs two workmans to complete, simplify operation, saving manpower, the water simultaneously cleaning spray can recycle again, has saved water consumption.
For achieving the above object, the technical solution adopted in the utility model is: a kind of automatic barrel-cleaning machine, including barrel brushing machine and cleaning machine, described barrel brushing machine includes barrel brushing machine framework, framework is tilted is provided with interior round roller hairbrush and outer round roller hairbrush, one interior round roller hairbrush and two outer round roller hairbrush are a brush bucket station, structural arrangement triangular in shape, the bung of staving is inserted in downwards on interior round roller hairbrush, it is clipped between two outer round roller hairbrush, framework above staving is provided with broad wool brush and shower outside staving, the framework at bung place is set up a fixing broad wool brush, the door of barrel brushing machine is provided with staving outer bottom broad wool brush, described interior round roller hair brush belt has hollow axle, the end of hollow axle is with interior water spray oral pore;Described cleaning machine includes cabinet and power conveying device, cleaning area it is provided with in cabinet, the rear of cleaning area is provided with storage tank, tank it is provided with bottom cleaning area, described cleaning area includes the once spray station set gradually, secondary spraying station, vapor sterilization station, the two ends of described cleaning area are provided with overhead door, feed station and feeding station it is respectively arranged with outside overhead door, described once spray station and secondary spraying station include the shower at top and the high-pressure rotary shower nozzle of bottom, shower is provided with multiple stationary nozzle, high-pressure rotary shower nozzle and high steam shower nozzle are set bottom described vapor sterilization station, described storage tank and tank are connected by pipeline;Described power conveying device includes two chains, is provided with carrier bar in the middle of two chains, and the two ends of carrier bar are separately fixed on two chains, and the two ends of chain are respectively wound around on sprocket wheel, and two adjacent carrier bars are provided with sugar bucket supporting seat;The shower of described barrel brushing machine is connected by pipeline with the storage tank of cleaning machine.
Further, the described bottom of barrel brushing machine framework and the box bottom of cleaning machine are equipped with supporting leg, and barrel brushing machine is provided with 4 supporting legs, and cleaning machine is provided with 6 supporting legs, the equal scalable of height of described supporting leg.The setting of supporting leg, makes body and ground have certain gap, places bottom excessively humidity, also can adjust the position of body according to demand at any time.
Further, the overhead door at the two ends, cleaning area of described cleaning machine is by cylinder control.When charging and discharging, overhead door is raised to starting, and convenient sugar bucket passes through, and during work, overhead door drops to bottom, and cleaning area is closed, it is prevented that cleans and spatters outside water.
Further, described once spray station is respectively provided with two showers relative, that slope inwardly certain angle with secondary spraying station top, shower is provided with multiple stationary nozzle, two showers on same station slope inwardly and are oppositely arranged, cleaning water can be made to spray better on bucket outer wall, the spray regime of every shower shower nozzle is 65 °, enables shower water to be radiated whole sugar bucket outer wall, it is achieved omnibearing cleaning showers.
Further, the high-pressure rotary shower nozzle bottom described cleaning area can oscilaltion by hydraulic means control.When sugar bucket enters cleaning area, high-pressure nozzle hoists under hydraulic means control and gos deep into the bottom of staving, and the high-pressure nozzle not stopping to rotate realizes the thorough cleaning to inner wall of barrel, after cleaning completes, high-pressure rotary shower nozzle automatically declines under hydraulic means control, and sugar bucket is delivered to next station.
Further, described feed station and feeding station place carrier bar be arranged below drainboard, described drainboard is provided with dewatering hole, water is flowed to tank from dewatering hole.The sugared bucket of feed station and feeding station is all with a certain amount of cleaning water, when bung is placed down, cleans water and just flows downwardly on drainboard, be pooled in tank then through dewatering hole Jiang Shui, tank return again to reuse in storage tank, saved water consumption.
Further, the feeding station place of described cleaning machine is provided with infrared induction probe, when operator take sugar bucket or during operational error, as long as infrared induction probe is blocked by sugar bucket or workman, power conveying device is just out of service, it is ensured that operator take the safety of sugar sufficient time of bucket and operator and the integrity of sugar bucket.
Further, described sugar bucket supporting seat includes support column and circular support ring, and described circular support ring is fixed on carrier bar by support column, and described support column is respectively provided on adjacent carrier bar, and each carrier bar arranges two support columns.Sugar bucket bung is buckled on circular support seat down, makes staving be stuck on supporting seat, cleans in spray process, sugar bucket will be caused arbitrarily to rock because of the effect of shower water, maintain the stability of sugar bucket.
Further, described circular support ring is two identical semicircular ring splicing compositions.It is divided into two semicircular ring, and is arranged on different carrier bars, at feed station and feeding station, when chain rotates up or down along gear, it is possible to it is smooth and easy that maintenance chain and carrier bar run, and facilitates the movement of chain and carrier bar, saves arrangement space.
The beneficial effects of the utility model are: barrel brushing machine of the present utility model, interior round roller hairbrush and outer round roller hairbrush slope inwardly certain angle arrange, facilitate operator to pick and place staving.Interior round roller hair brush belt in staving has hollow axle, and water is sprayed by the interior water jet of end by hollow axle, and the interior round roller hairbrush within staving constantly rotates under the drive of motor, thus realizing thoroughly scrubbing in entire body.Staving lateral surface arranges broad wool brush and shower outside the staving of staving length direction, and staving outer bottom also is provided with broad wool brush, staving with under the drive of the frictional force of outer round roller broad wool brush, also ceaselessly rotate.Additionally, bung place sets up a fixing broad wool brush, omnibearing scrub outside staving, scrub more thorough.
When using this barrel brushing machine, dirty bucket only need to be placed on the interior round roller hairbrush in barrel washer by operator, is then shut off door, and starting barrel brushing machine can work voluntarily, it is achieved the automatic cleaning of high fructose syrup bucket;After the setting time completes, equipment is out of service, then opens door taking-up nightstool, is reentered into dirty bucket.The process of whole brush bucket carries out automatically, it is not necessary to manually participate in, and improves brush bucket efficiency;Whole process only needs a people pick and place bucket, be greatly saved manpower, saved cost.And, when, in equipment operation process, if opened by door by mistake, then barrel brushing machine shuts down immediately, and to protect the safety of operator, safety is good.
It is provided with 5 stations altogether, each station can be placed two sugared buckets simultaneously, whole cleaning area is in the environment of closing, the water that spray is finished is pooled in tank, then reflow tank again, continuing on for once spray and brush bucket use, the clean water of secondary spraying and internal washing is also again pooled in tank and recycles.Meanwhile, feed station and feeding station place are provided with the drainboard with dewatering hole, it is possible to collected by water dirty for bucket wall, have saved the consumption cleaning water, have reduced cost.
The overhead door of both sides, cleaning area can automatic lifting, when sugar bucket is moved forward by feed station under the drive of power conveying device, the overhead door automatic lifting of feed side, when sugar bucket is after cleaning area cleans up, the overhead door automatic lifting of feeding side, makes nightstool trouble-free operation to feeding station.When operator place or take sugar bucket time, can to control power conveying mechanism out of service for infrared induction probe, and after personnel to be operated place bucket or all take away, chain just continues to move to.
Cleaning spraying device carries out hydro-peening inside and outside staving simultaneously, after twice cleaning spray, then passes into high-temperature hot steam inside staving to sterilization in staving, and the nightstool after having sterilized can be directly used for reusing, and eliminates independent disinfecting steps.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of this utility model barrel brushing machine.
Fig. 3 is the layout drawing of this utility model barrel brushing machine hairbrush.
Fig. 4 is the structural representation of round roller hairbrush in this utility model barrel brushing machine.
Fig. 5 is the structural representation of this utility model cleaning machine.
Fig. 6 is the structural representation of this utility model cleaning machine power set.
Fig. 7 is the cut-away view of this utility model cleaning machine.
Fig. 8 is another structural representation of this utility model cleaning machine.
Fig. 9 is the enlarged drawing of this utility model cleaning machine sugar bucket supporting seat.
nullIn figure: 1-barrel brushing machine,1.1-barrel brushing machine framework,Round roller hairbrush in 1.2-,The outer round roller hairbrush of 1.3-,1.4-handle,Broad wool brush outside 1.5-staving,1.6-shower,1.7-bung broad wool brush,1.8-staving outer bottom broad wool brush,1.9-door,1.10-supporting leg,1.11-hollow axle,Water jet in 1.12-,2-cleaning machine,2.1-cabinet,2.2-stationary nozzle,2.3-waterpipe,2.4-shower,2.5-chain,2.6-high-pressure rotary shower nozzle,2.7-high steam shower nozzle,2.8-sprocket wheel,2.9-overhead door,2.10-storage tank,2.11-carrier bar,2.12-sprocket wheel,2.13-sugar bucket supporting seat,2.131-support column,2.132-circular support ring,2.14-drainboard,2.15-dewatering hole,2.16-supporting leg,2.17-infrared induction is popped one's head in,2.18-observes maintenance door,2.19-cylinder,2.20-PLC controls system,3-pipeline.
Detailed description of the invention
Below in conjunction with the drawings and the specific embodiments, the utility model is described in further detail.
nullAs shown in the figure: a kind of automatic barrel-cleaning machine,Including barrel brushing machine 1 and cleaning machine 2,Described barrel brushing machine 1 includes barrel brushing machine framework 1.1,Framework 1.1 is tilted is provided with interior round roller hairbrush 1.2 and outer round roller hairbrush 1.3,One interior round roller hairbrush 1.2 and two outer round roller hairbrush 1.3 are a brush bucket station,Structural arrangement triangular in shape,The bung of staving is inserted in downwards on interior round roller hairbrush 1.2、It is clipped between two outer round roller hairbrush 1.3,Framework 1.1 above staving is provided with broad wool brush 1.5 and shower 1.6 outside staving,The framework 1.1 at bung place is set up a fixing bung broad wool brush 1.7,The door 1.9 of barrel brushing machine 1 is provided with staving outer bottom broad wool brush 1.8,Described interior round roller hairbrush 1.2 is with hollow axle 1.11,The end of hollow axle 1.11 is with interior water jet 1.12.
Described cleaning machine 2 includes cabinet 2.1 and power conveying device, it is provided with cleaning area in cabinet 2.1, the rear of cleaning area is provided with storage tank 2.10, tank it is provided with bottom cleaning area, described cleaning area includes the once spray station set gradually, secondary spraying station, vapor sterilization station, the two ends of described cleaning area are provided with overhead door 2.9, feed station and feeding station it is respectively arranged with outside overhead door 2.9, described once spray station and secondary spraying station include the shower 2.4 at top and the high-pressure rotary shower nozzle 2.6 of bottom, shower 2.4 is provided with multiple stationary nozzle 2.2, high-pressure rotary shower nozzle 2.6 and high steam shower nozzle 2.7 are set bottom described vapor sterilization station, described storage tank 2.10 and tank are connected by pipeline;Described power conveying device includes two chains 2.2, it is provided with carrier bar 2.11 in the middle of two chains 2.5, the two ends of carrier bar 2.11 are separately fixed on two chains 2.5, and the two ends of chain 2.5 are respectively wound around on sprocket wheel 2.12, and two adjacent carrier bars 2.11 are provided with sugar bucket supporting seat 2.13;The shower 1.6 of described barrel brushing machine 1 is connected by pipeline 3 with the storage tank 2.10 of cleaning machine 2.
Further, it is respectively equipped with supporting leg 1.10 and 2.16 bottom the bottom of described barrel brushing machine framework 1.1 and the casing 2.1 of cleaning machine 2, barrel brushing machine 1 is provided with 4 supporting legs, cleaning machine 2 is provided with 6 supporting legs, the equal scalable of height of described supporting leg 1.10,2.16.
Further, the overhead door 2.9 at the two ends, cleaning area of described cleaning machine 2 is by cylinder control.
Further, described once spray station is respectively provided with two showers 2.4 relative, that slope inwardly certain angle with secondary spraying station top, shower 2.4 is provided with multiple stationary nozzle 2.2, two showers 2.4 on same station slope inwardly and are oppositely arranged, cleaning water can be made to spray better on bucket outer wall, the spray regime of every shower shower nozzle is 65 °, enables shower water to be radiated whole sugar bucket outer wall, it is achieved omnibearing cleaning showers.
Further, the high-pressure rotary shower nozzle 2.6 bottom described cleaning area can oscilaltion by hydraulic means control.When sugar bucket enters cleaning area, high-pressure nozzle 2.6 hoists under hydraulic means control and gos deep into the bottom of staving, the high-pressure nozzle 2.6 not stopping to rotate realizes the thorough cleaning to inner wall of barrel, after cleaning completes, high-pressure rotary shower nozzle 2.6 automatically declines under hydraulic means control, and sugar bucket is delivered to next station.
Further, described feed station and feeding station place carrier bar be arranged below drainboard 2.14, described drainboard 2.14 is provided with dewatering hole 2.15, water is flowed to tank from dewatering hole 2.15.The sugared bucket of feed station and feeding station is all with a certain amount of cleaning water, when bung is placed down, clean water and just flow downwardly on drainboard 2.14, then through dewatering hole 2.15, water is pooled in tank, returned again to storage tank 2.10 reuses by tank, saved water consumption.
Further, the feeding station place of described cleaning machine is provided with infrared induction probe 2.17, when taking sugar bucket or operational error as operator, as long as sugar bucket or artificial probe by infrared induction 2.17 are blocked, power conveying device is just out of service, it is ensured that operator take the sufficient time of sugar bucket and the safety of operator and sugar bucket.
Further, described sugar bucket supporting seat 2.13 includes support column 2.131 and circular support ring 2.132, described circular support ring 2.132 is fixed on carrier bar 2.11 by support column 2.131, described support column 2.131 is respectively provided on adjacent carrier bar 2.11, and each carrier bar 2.11 arranges two support columns 2.131.Sugar bucket bung is buckled on circular support seat 2.132 down, makes staving be stuck on supporting seat, cleans in spray process, sugar bucket will be caused arbitrarily to rock because of the effect of shower water, maintain the stability of sugar bucket.
Further, described circular support ring 2.132 is two identical semicircular ring splicing compositions.It is divided into two semicircular ring, and is arranged on different carrier bars 2.11, at feed station and feeding station, when chain 2.5 rotates up or down along sprocket wheel 2.12, what can keep that chain 2.5 and carrier bar 2.11 run is smooth and easy, facilitates chain 2.5 and the movement of carrier bar 2.11, saves arrangement space.
Whole automatic barrel-cleaning machine selects SS304 rustless steel processing and manufacturing, not easily gets rusty and corrodes.Complete machine is by PLC control system 2.20 Monitoring and Controlling being arranged on cleaning machine 2, the design of two bucket through types simultaneously.Brush leads to and cleaning all carries out in the environment closed, barrel brushing machine 1 and cleaning machine 2 are provided with employing Asia and make every effort to overcome door 1.9 and the transparent observing door 2.18 that plastic plate is made, door 1.9 arranges handle 1.4, observe and door 2.18 is also equipped with handle, it is easy to observe the working condition in body, also allows for internal body is overhauled.
The foregoing is only preferred embodiment of the present utility model, be not the restriction to invention.The change made in essential scope of the present utility model of those of ordinary skill in the art, remodeling, interpolation or replacement, also should belong to protection domain of the present utility model.

Claims (10)

1. an automatic barrel-cleaning machine, including barrel brushing machine and cleaning machine, it is characterised in that:
Described barrel brushing machine includes barrel brushing machine framework, framework is tilted is provided with interior round roller hairbrush and outer round roller hairbrush, one interior round roller hairbrush and two outer round roller hairbrush are a brush bucket station, structural arrangement triangular in shape, the bung of staving is inserted in downwards on interior round roller hairbrush, it is clipped between two outer round roller hairbrush, framework above staving is provided with broad wool brush and shower outside staving, the framework at bung place is set up a fixing broad wool brush, the door of barrel brushing machine is provided with staving outer bottom broad wool brush, described interior round roller hair brush belt has hollow axle, the end of hollow axle is with interior water jet;
Described cleaning machine includes cabinet and power conveying device, cleaning area it is provided with in cabinet, the rear of cleaning area is provided with storage tank, tank it is provided with bottom cleaning area, described cleaning area includes the once spray station set gradually, secondary spraying station, vapor sterilization station, the two ends of described cleaning area are provided with overhead door, feed station and feeding station it is respectively arranged with outside overhead door, described once spray station and secondary spraying station include the shower at top and the high-pressure rotary shower nozzle of bottom, shower is provided with multiple stationary nozzle, high-pressure rotary shower nozzle and high steam shower nozzle are set bottom described vapor sterilization station, described storage tank and tank are connected by pipeline;Described power conveying device includes two chains, is provided with carrier bar in the middle of two chains, and the two ends of carrier bar are separately fixed on two chains, and the two ends of chain are respectively wound around on sprocket wheel, and two adjacent carrier bars are provided with sugar bucket supporting seat;
The shower of described barrel brushing machine is connected by pipeline with the storage tank of cleaning machine.
2. automatic barrel-cleaning machine according to claim 1, it is characterised in that: the described bottom of barrel brushing machine framework and the box bottom of cleaning machine are equipped with supporting leg.
3. automatic barrel-cleaning machine according to claim 2, it is characterised in that: described supporting leg Height Adjustable.
4. automatic barrel-cleaning machine according to claim 1, it is characterised in that: the overhead door at the two ends, cleaning area of described cleaning machine is by cylinder control.
5. the automatic barrel-cleaning machine according to any one of Claims 1-4, it is characterised in that: described once spray station is respectively provided with two showers relative, that slope inwardly certain angle with secondary spraying station top.
6. the automatic barrel-cleaning machine according to any one of Claims 1-4, it is characterised in that: the high-pressure rotary shower nozzle bottom described cleaning area is controlled by hydraulic means can oscilaltion.
7. the automatic barrel-cleaning machine according to any one of Claims 1-4, it is characterised in that: described feed station and feeding station place carrier bar be arranged below drainboard, described drainboard is provided with dewatering hole, water is flowed to tank from dewatering hole.
8. the automatic barrel-cleaning machine according to any one of Claims 1-4, it is characterised in that: the feeding station place of described cleaning machine is provided with infrared induction probe.
9. the automatic barrel-cleaning machine according to any one of Claims 1-4, it is characterized in that: described sugar bucket supporting seat includes support column and circular support ring, described circular support ring is fixed on carrier bar by support column, described support column is respectively provided on adjacent carrier bar, and each carrier bar arranges two support columns.
10. automatic barrel-cleaning machine according to claim 9, it is characterised in that: described circular support ring is two identical semicircular ring splicing compositions.
CN201620113381.9U 2016-02-04 2016-02-04 Automatic barrel -cleaning machine Expired - Fee Related CN205362158U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620113381.9U CN205362158U (en) 2016-02-04 2016-02-04 Automatic barrel -cleaning machine

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Application Number Priority Date Filing Date Title
CN201620113381.9U CN205362158U (en) 2016-02-04 2016-02-04 Automatic barrel -cleaning machine

Publications (1)

Publication Number Publication Date
CN205362158U true CN205362158U (en) 2016-07-06

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Application Number Title Priority Date Filing Date
CN201620113381.9U Expired - Fee Related CN205362158U (en) 2016-02-04 2016-02-04 Automatic barrel -cleaning machine

Country Status (1)

Country Link
CN (1) CN205362158U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105537223A (en) * 2016-02-04 2016-05-04 山东香驰健源生物科技有限公司 Automatic barrel washer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105537223A (en) * 2016-02-04 2016-05-04 山东香驰健源生物科技有限公司 Automatic barrel washer

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160706

CF01 Termination of patent right due to non-payment of annual fee