CN205356087U - Large -scale permanent -magnet direct -drive wind power plant rotor handling supporting seat frock - Google Patents

Large -scale permanent -magnet direct -drive wind power plant rotor handling supporting seat frock Download PDF

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Publication number
CN205356087U
CN205356087U CN201620027019.XU CN201620027019U CN205356087U CN 205356087 U CN205356087 U CN 205356087U CN 201620027019 U CN201620027019 U CN 201620027019U CN 205356087 U CN205356087 U CN 205356087U
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support
wind power
drive wind
magnet direct
permanent magnet
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李甫林
王杰
杨晔
雷林璋
徐海阳
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Jiangsu CRRC Electric Co Ltd
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Jiangsu CSR Electric Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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Abstract

本实用新型提供一种大型永磁直驱风力发电机转子吊运支撑座工装,其包括支撑面板及底板,所述支撑面板能够与发电机转子连接固定,所述支撑面板与所述底板通过支撑筋板连接固定,所述支撑面板上开有圆形的通孔,所述底板上设有圆形的止口。本实用新型的支撑座结构简单、成本低廉、安全可靠,可有效提高永磁直驱风力发电机转子的吊运效率,增强作业过程中的安全系数。

The utility model provides a large-scale permanent magnet direct-drive wind power generator rotor lifting support seat tooling, which includes a support panel and a bottom plate, the support panel can be connected and fixed with the generator rotor, and the support panel and the bottom plate are supported by The ribs are connected and fixed, the support panel is provided with a circular through hole, and the bottom plate is provided with a circular stop. The support seat of the utility model has the advantages of simple structure, low cost, safety and reliability, can effectively improve the lifting efficiency of the rotor of the permanent magnet direct drive wind power generator, and enhance the safety factor in the operation process.

Description

一种大型永磁直驱风力发电机转子吊运支撑座工装A large-scale permanent magnet direct drive wind turbine rotor hoisting support seat tooling

技术领域technical field

本实用新型涉及一种转子吊运支撑座工装,尤其涉及一种大型永磁直驱风力发电机转子吊运支撑座工装。The utility model relates to a rotor lifting supporting seat tooling, in particular to a rotor lifting supporting seat tooling of a large permanent magnet direct drive wind power generator.

背景技术Background technique

现有的永磁直驱风力发电机转子吊运支撑座工装,在操作过程中,转子吊具很容易与直线单元相互干涉,使得操作人员无法正常作业。为了解决永磁直驱风力发电机转子操作过程中转子吊具与直线单元干涉的问题,有必要通过对现有的工装进行分析设计,设计转子吊运支撑座工装,以提高作业过程中的安全性。In the existing permanent-magnet direct-drive wind turbine rotor hoisting and supporting seat tooling, the rotor hoisting tool easily interferes with the linear unit during operation, making the operator unable to work normally. In order to solve the problem of interference between the rotor hanger and the linear unit during the operation of the rotor of the permanent magnet direct drive wind turbine, it is necessary to analyze and design the existing tooling and design the tooling of the rotor lifting support seat to improve the safety during the operation sex.

实用新型内容Utility model content

本实用新型的目的在于提供一种大型永磁直驱风力发电机转子吊运支撑座工装。为达成前述目的,本实用新型的一种大型永磁直驱风力发电机转子吊运支撑座工装,其包括支撑面板及底板,所述支撑面板能够与发电机转子连接固定,所述支撑面板与所述底板通过支撑筋板连接固定,所述支撑面板上开有圆形通孔,所述底板上设有与地面支撑工装连接相配合的圆形止口。The purpose of the utility model is to provide a large-scale permanent magnet direct drive wind power generator rotor hoisting supporting seat tooling. In order to achieve the above-mentioned purpose, a large-scale permanent magnet direct-drive wind power generator rotor lifting support seat tooling of the present utility model includes a support panel and a bottom plate, the support panel can be connected and fixed with the generator rotor, and the support panel and The bottom plate is connected and fixed through the supporting ribs, a circular through hole is opened on the support panel, and a circular stop matching with the connection of the ground support tool is provided on the bottom plate.

根据本实用新型的一个实施例,所述通孔的直径为1405毫米,所述止口的直径为1660毫米、深度为3毫米。According to an embodiment of the present utility model, the diameter of the through hole is 1405 mm, the diameter of the stopper is 1660 mm, and the depth is 3 mm.

根据本实用新型的一个实施例,所述支撑面板上设有与发电机转子连接相配合的安装孔。According to an embodiment of the present invention, the support panel is provided with an installation hole matched with the connection of the generator rotor.

根据本实用新型的一个实施例,所述底板的周沿设有若干个吊耳。According to an embodiment of the present invention, several lifting lugs are provided on the periphery of the bottom plate.

根据本实用新型的一个实施例,所述支撑筋板包括第一支撑筋板、第二支撑筋板、第三支撑筋板及第四支撑筋板,所述第一支撑筋板的一面与所述第二支撑筋板的一端连接固定,所述第一支撑筋板的另一面与所述第三支撑筋板的一端连接固定。According to an embodiment of the present invention, the supporting ribs include a first supporting rib, a second supporting rib, a third supporting rib and a fourth supporting rib, one side of the first supporting rib is in contact with the One end of the second supporting rib is connected and fixed, and the other side of the first supporting rib is connected and fixed with one end of the third supporting rib.

根据本实用新型的一个实施例,所述支撑面板由厚度为20毫米的钢板制成。According to an embodiment of the present invention, the supporting panel is made of a steel plate with a thickness of 20 mm.

根据本实用新型的一个实施例,所述第一支撑筋板由厚度为15毫米的钢板制成。According to an embodiment of the present utility model, the first supporting rib is made of a steel plate with a thickness of 15 mm.

根据本实用新型的一个实施例,所述第二支撑板由长400毫米、宽195毫米、厚20毫米的钢板制成。According to an embodiment of the present invention, the second support plate is made of a steel plate with a length of 400 mm, a width of 195 mm, and a thickness of 20 mm.

根据本实用新型的一个实施例,所述底板由厚度为20毫米的钢板制成。According to an embodiment of the present invention, the bottom plate is made of a steel plate with a thickness of 20 mm.

根据本实用新型的一个实施例,所述的大型永磁直驱风力发电机转子吊运支撑座工装的承重为20吨。According to an embodiment of the present utility model, the load-bearing capacity of the large-scale permanent magnet direct-drive wind power generator rotor lifting support base tooling is 20 tons.

本实用新型有益效果:与现有技术相比,本实用新型的支撑座结构简单、成本低廉、安全可靠,可有效提高永磁直驱风力发电机转子的吊运效率,增强作业过程中的安全系数。Beneficial effects of the utility model: compared with the prior art, the support seat of the utility model is simple in structure, low in cost, safe and reliable, can effectively improve the lifting efficiency of the rotor of the permanent magnet direct drive wind power generator, and enhance the safety during operation coefficient.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述中所述需要使用的附图进行简单描述,显而易见地,下面描述中的附图仅为本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。其中:In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly describe the drawings that need to be used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention , for those skilled in the art, other drawings can also be obtained according to these drawings on the premise of not paying creative work. in:

图1是本实用新型一实施方式提供的一种大型永磁直驱风力发电机转子吊运支撑座工装主视图的俯视结构示意图;Fig. 1 is a top view structure schematic diagram of a front view of a large permanent magnet direct drive wind turbine rotor lifting support seat tooling provided by an embodiment of the utility model;

图2为图1中的A-A剖面图;Fig. 2 is A-A sectional view among Fig. 1;

图3为图1中的B-B剖面图;Fig. 3 is the B-B sectional view among Fig. 1;

图4为图1中的D-D剖面图;Fig. 4 is the D-D sectional view in Fig. 1;

图1-图4中包括支撑面板1、第一支撑筋板2、第二支撑筋板3、第三支撑筋板4、第四支撑筋板5、吊耳6、底板7、通孔8、中间部a及凸出部b。Fig. 1-4 includes support panel 1, first support rib 2, second support rib 3, third support rib 4, fourth support rib 5, lifting lug 6, bottom plate 7, through hole 8, The middle part a and the protruding part b.

具体实施方式detailed description

为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本实用新型作进一步详细的说明。In order to make the above purpose, features and advantages of the utility model more obvious and understandable, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

请参阅图1-4,其显示的是本实用新型的一实施方式提供的一种大型永磁直驱风力发电机转子吊运支撑座工装(以下简称支撑座工装)的俯视结构示意图及其中的A-A剖面图、B-B剖面图及D-D剖面图。Please refer to Figures 1-4, which show a schematic top view of a large-scale permanent magnet direct drive wind turbine rotor lifting support tooling (hereinafter referred to as the support tooling) provided by an embodiment of the utility model and its A-A sectional view, B-B sectional view and D-D sectional view.

该支撑座工装的俯视结构示意图的整体轮廓呈图1所示的形状,其包括一个中间部a及四个凸出部b。如图2至图4所示,该支撑座工装包括支撑面板1、第一支撑筋板2、第二支撑筋板3、第三支撑筋板4、第四支撑筋板5及底板7。The overall profile of the top view structure schematic diagram of the support seat tooling is in the shape shown in FIG. 1 , which includes a middle part a and four protruding parts b. As shown in FIG. 2 to FIG. 4 , the support base tooling includes a support panel 1 , a first support rib 2 , a second support rib 3 , a third support rib 4 , a fourth support rib 5 and a bottom plate 7 .

所述支撑面板1通过第一支撑筋板2、第二支撑筋板3、第三支撑筋板4及、第四支撑筋板5连接固定,如通过焊接方法连接固定。The support panel 1 is connected and fixed by the first support rib 2 , the second support rib 3 , the third support rib 4 and the fourth support rib 5 , such as by welding.

所述支撑面板1上设有一个直径为1405毫米的圆形通孔8及若干个安装孔(未图示),所述支撑座工装通过所述安装孔实现与发电机转子的紧固连接。在一些具体实施例中,所述安装孔的数目为24个、直径为24毫米。A circular through-hole 8 with a diameter of 1405mm and several installation holes (not shown) are provided on the support panel 1, and the support base tooling realizes a fast connection with the generator rotor through the installation holes. In some specific embodiments, the number of the mounting holes is 24, and the diameter is 24 mm.

所述底板7上设有直径为1660毫米,深度为3毫米的圆形止口(未图示),所述支撑座工装通过所述止口实现与地面支撑工装的紧固连接。如图2所示,所述底板的周沿上设有吊耳6,所述吊耳6能够与吊索相连,将支撑工装吊运至或吊离地面支撑工装。The bottom plate 7 is provided with a circular seam (not shown) with a diameter of 1660 mm and a depth of 3 mm, and the support seat frock is fastened to the ground support frock through the seam. As shown in FIG. 2 , lifting lugs 6 are provided on the periphery of the bottom plate, and the lifting lugs 6 can be connected with slings to lift the support tool to or from the ground support tool.

如图2及图3所示,在四个所述凸出部b的位置,分别设有一块所述第一支撑筋板2、一块所述第二支撑筋板3及一块所述第三支撑筋板4,所述第一支撑筋板2的一面与所述第二支撑筋板3的一端连接固定,所述第一支撑筋板2的另一面与所述第三支撑筋板4的一端连接固定,如通过焊接方法连接固定。As shown in Figure 2 and Figure 3, at the positions of the four protrusions b, one of the first support ribs 2, one of the second support ribs 3 and one of the third support ribs are respectively provided. Rib 4, one side of the first supporting rib 2 is connected and fixed to one end of the second supporting rib 3, the other side of the first supporting rib 2 is connected to one end of the third supporting rib 4 Connected and fixed, such as connected and fixed by welding methods.

如图4所示,在所述中心部a的四周,分别设有一块第四支撑板5。As shown in FIG. 4 , a fourth support plate 5 is respectively provided around the central part a.

在一些具体实施例中,所述支撑面板1由厚度为20毫米的钢板制成,所述第一支撑筋板2由厚度为15毫米的钢板制成,所述第二支撑板3由长400毫米、宽195毫米、厚20毫米的钢板制成,所述底板7由厚度为20毫米的钢板制成,该具体实施例中的支撑座工装的承重为20吨。In some specific embodiments, the support panel 1 is made of a steel plate with a thickness of 20 mm, the first support rib 2 is made of a steel plate with a thickness of 15 mm, and the second support plate 3 is made of a steel plate with a length of 400 mm. mm, wide 195 mm, thick 20 mm steel plate, the base plate 7 is made of 20 mm thick steel plate, and the load bearing of the support seat frock in this specific embodiment is 20 tons.

本实用新型的支撑座工装的使用方法如下:使用螺栓将发动机转子安装紧固至支撑座工装的支撑面板上,然后用吊索将支撑座工装吊至地面支撑工装上,支撑座工装的底板上的止口与地面支撑工装的支撑面紧固连接。The use method of the support seat frock of the present utility model is as follows: use bolts to install and fasten the engine rotor to the support panel of the support seat frock, and then use a sling to lift the support seat frock to the ground support frock, and the bottom plate of the support seat frock The spigot is firmly connected with the support surface of the ground support tooling.

与现有技术相比,本实用新型的支撑座结构简单、成本低廉、安全可靠,可有效提高永磁直驱风力发电机转子的吊运效率,增强作业过程中的安全系数。Compared with the prior art, the supporting seat of the utility model has the advantages of simple structure, low cost, safety and reliability, can effectively improve the lifting efficiency of the rotor of the permanent magnet direct drive wind power generator, and enhance the safety factor in the operation process.

上文对本实用新型进行了足够详细的具有一定特殊性的描述。所属领域内的普通技术人员应该理解,实施例中的描述仅仅是示例性的,在不偏离本实用新型的真实精神和范围的前提下做出所有改变都应该属于本实用新型的保护范围。本实用新型所要求保护的范围是由所述的权利要求书进行限定的,而不是由实施例中的上述描述来限定的。The utility model has been described in sufficient detail with certain particularity above. Those of ordinary skill in the art should understand that the descriptions in the embodiments are only exemplary, and all changes made without departing from the true spirit and scope of the present utility model should fall within the protection scope of the present utility model. The scope of protection required by the utility model is defined by the claims, rather than by the above description in the embodiments.

Claims (10)

1.一种大型永磁直驱风力发电机转子吊运支撑座工装,其特征在于:其包括支撑面板(1)及底板(7),所述支撑面板(1)能够与发电机转子连接固定,所述支撑面板(1)与所述底板(7)通过支撑筋板连接固定,所述支撑面板(1)上开有圆形的通孔(8),所述底板(7)上设有与地面支撑工装连接相配合的圆形的止口。1. A large-scale permanent magnet direct drive wind power generator rotor lifting support seat tooling, characterized in that: it includes a support panel (1) and a base plate (7), and the support panel (1) can be connected and fixed with the generator rotor , the support panel (1) and the base plate (7) are connected and fixed through support ribs, the support panel (1) has a circular through hole (8), and the base plate (7) is provided with Circular spigot to match ground support tooling connection. 2.如权利要求1所述的大型永磁直驱风力发电机转子吊运支撑座工装,其特征在于:所述通孔(8)的直径为1405毫米,所述止口的直径为1660毫米、深度为3毫米。2. The large-scale permanent magnet direct-drive wind power generator rotor lifting support tooling as claimed in claim 1, characterized in that: the diameter of the through hole (8) is 1405 mm, and the diameter of the spigot is 1660 mm , The depth is 3 mm. 3.如权利要求1所述的大型永磁直驱风力发电机转子吊运支撑座工装,其特征在于:所述支撑面板(1)上设有与发电机转子连接相配合的安装孔。3. The large-scale permanent magnet direct-drive wind power generator rotor hoisting supporting base tooling according to claim 1, characterized in that: the supporting panel (1) is provided with a mounting hole matched with the connection of the generator rotor. 4.如权利要求1所述的大型永磁直驱风力发电机转子吊运支撑座工装,其特征在于:所述底板(7)的周沿设有若干个吊耳(6)。4. The large-scale permanent magnet direct-drive wind power generator rotor hoisting supporting seat tooling according to claim 1, characterized in that: several lifting lugs (6) are provided on the periphery of the bottom plate (7). 5.如权利要求1所述的大型永磁直驱风力发电机转子吊运支撑座工装,其特征在于:所述支撑筋板包括第一支撑筋板(2)、第二支撑筋板(3)、第三支撑筋板(4)及第四支撑筋板(5),所述第一支撑筋板(2)的一面与所述第二支撑筋板(3)的一端连接固定,所述第一支撑筋板(2)的另一面与所述第三支撑筋板(4)的一端连接固定。5. The large-scale permanent magnet direct-drive wind power generator rotor hoisting supporting seat tooling according to claim 1, characterized in that: the supporting ribs include a first supporting rib (2), a second supporting rib (3 ), the third support rib (4) and the fourth support rib (5), one side of the first support rib (2) is connected and fixed with an end of the second support rib (3), and the The other side of the first support rib (2) is connected and fixed to one end of the third support rib (4). 6.如权利要求5所述的大型永磁直驱风力发电机转子吊运支撑座工装,其特征在于:所述支撑面板(1)由厚度为20毫米的钢板制成。6. The large-scale permanent magnet direct-drive wind power generator rotor hoisting supporting seat tooling according to claim 5, characterized in that: the supporting panel (1) is made of a steel plate with a thickness of 20 mm. 7.如权利要求6所述的大型永磁直驱风力发电机转子吊运支撑座工装,其特征在于:所述第一支撑筋板(2)由厚度为15毫米的钢板制成。7. The large-scale permanent magnet direct-drive wind power generator rotor hoisting supporting seat tooling according to claim 6, characterized in that: the first supporting rib (2) is made of a steel plate with a thickness of 15 mm. 8.如权利要求7所述的大型永磁直驱风力发电机转子吊运支撑座工装,其特征在于:所述第二支撑板(3)由长400毫米、宽195毫米、厚20毫米的钢板制成。8. The large-scale permanent magnet direct-drive wind power generator rotor lifting support tooling as claimed in claim 7, characterized in that: the second support plate (3) is made of a 400 mm long, 195 mm wide, and 20 mm thick Made of steel plate. 9.如权利要求8所述的大型永磁直驱风力发电机转子吊运支撑座工装,其特征在于:所述底板(7)为厚度为20毫米的钢板。9. The large-scale permanent magnet direct-drive wind power generator rotor hoisting supporting base tooling according to claim 8, characterized in that: the bottom plate (7) is a steel plate with a thickness of 20 mm. 10.如权利要求9所述的大型永磁直驱风力发电机转子吊运支撑座工装,其特征在于:所述的大型永磁直驱风力发电机转子吊运支撑座工装的承重为20吨。10. The large-scale permanent magnet direct-drive wind power generator rotor lifting support tooling as claimed in claim 9, characterized in that: the load-bearing capacity of the large permanent magnet direct-drive wind power generator rotor lifting support base tooling is 20 tons .
CN201620027019.XU 2016-01-12 2016-01-12 Large -scale permanent -magnet direct -drive wind power plant rotor handling supporting seat frock Expired - Lifetime CN205356087U (en)

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Address after: 224100 Yancheng City Dafeng Economic Development Zone, Jiangsu, No. 111 Jin Hai Road

Patentee after: JIANGSU CRRC ELECTRIC Co.,Ltd.

Address before: 224100 Yancheng City Economic Development Zone, Jiangsu No. 111 Jin Hai Road

Patentee before: CSR JIANGSU MOTOR CO.,LTD.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20160629