CN205352051U - Add pushed bat kiln that is equipped with permanent channel - Google Patents
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- CN205352051U CN205352051U CN201620129826.2U CN201620129826U CN205352051U CN 205352051 U CN205352051 U CN 205352051U CN 201620129826 U CN201620129826 U CN 201620129826U CN 205352051 U CN205352051 U CN 205352051U
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Abstract
The utility model provides an add pushed bat kiln that is equipped with permanent channel belongs to continuous type heating sintering equipment field, including pushed bat kiln body and a plurality of casket -like bowl, the pushed bat kiln body includes the kiln chamber, and the kiln chamber includes into kiln mouth and kiln discharge mouth, and the kiln intracavity is provided with guide structure, and guide structure forms a plurality of permanent channel including the at least three deflector that is parallel to each other, at least three deflector with the bottom in kiln chamber jointly, and a plurality of permanent channel match with a plurality of casket -like bowls one by one. This pushed bat kiln adopts the form that installs guide structure at the kiln intracavity additional, and its push pedal in -process can not push away partially, can not arch, can not wrong board, can fix the position of casket -like bowl, and traditional pushed bat kiln is compared to the direction of motion of restriction casket -like bowl, has protected casket -like bowl and material better to production stable more, it is extravagant to reduce the casket -like bowl, and this pushed bat kiln has simple structure promptly, and the casket -like bowl is fixed accurate, energy -concerving and environment -protective, and the qualification rate is high, and the productivity is high -efficient, but advantages such as continuous operation.
Description
Technical field
This utility model relates to continuous way heat-agglomerating apparatus field, in particular to the pushed bat kiln adding fixing passage.
Background technology
At present, in the course of processing of lithium ion battery material, its master operation is sintering circuit; sintering process is usually in saggar and puts material; parallel placement, adopts gas-pushing push pedal, pushes in kiln and sinters; in order to make saggar good plate in being pushed into process; do not push away partially, not arch camber, we install the device of fixing passage additional in kiln; make saggar fix, better protect material.The device of fixing passage is not installed additional in current factory.It there is the problem that and easily pushes away partially in saggar progradation, and each saggar is pushed together, and causes wrong plate, or is boosted arch, not only material waste, maintenance kiln of also lowering the temperature, the normal production of strong influence.
Utility model content
The purpose of this utility model is in that to provide a kind of pushed bat kiln adding fixing passage, to improve the problems referred to above.
This utility model is achieved in that
Originally the pushed bat kiln adding fixing passage includes pushed bat kiln body and multiple saggar, described pushed bat kiln body includes kiln chamber, described kiln chamber includes into kilneye and goes out kilneye, described kiln intracavity is provided with guide frame, described guide frame includes what at least three was parallel to each other guide plate, the bottom at least three guide plate and kiln chamber is collectively forming multiple fixing passage, and multiple fixing passages mate one by one with multiple saggars.
As preferably, described guide frame also includes two fixed strips, and the one end of the guide plate that at least three is parallel to each other is connected with one of them fixed strip respectively, and the other end is connected with another one fixed strip respectively.
The purpose arranging fixed strip is in that to improve on the one hand stability and the reliability of whole guide frame, facilitates the installation of whole guide frame on the other hand and fixing.
As preferably, two fixed strips are fixedly installed in respectively into kilneye and go out kilneye place.
The purpose so arranging the position of fixed strip is in that to facilitate the installation of whole guide frame, user has only to be positioned at pushed bat kiln body exterior near entering kilneye or going out the position of kilneye and just can easily fixed strip be installed, thus realizing the installation of whole guide frame.
As preferably, described guide plate and fixed strip are metal material.
It has Stability Analysis of Structures intensity height to select the purpose that metal material manufactures guide plate or fixed strip to be in that, processes feature easy for installation.
As preferably, the both sides inwall of each fixing passage being provided with gathering sill, the outer wall of each saggar is provided with two guide parts mated with the gathering sill of both sides respectively.
The purpose arranging gathering sill and guide part is in that to reduce as far as possible the degree of freedom of saggar, is effectively ensured it and moves along fixing passages all the time, thus effective anti-thrust is inclined, arch upward and the situation of wrong plate occurs.
As preferably, the bottom in described kiln chamber is provided with multiple drag reduction groove, and multiple drag reduction grooves are arranged along the width uniform intervals in described kiln chamber.
The purpose of drag reduction groove is set and is in that to reduce bottom kiln chamber the contact area with saggar, thus reducing the frictional force that saggar is received in pushing course, thus ensureing the normal mobile of saggar in push pedal process.
As preferably, the inwall in described kiln chamber is provided with thermal insulation layer.
The purpose arranging thermal insulation layer is in that effectively to prevent on the one hand the heat loss of kiln intracavity, it is ensured that the temperature of kiln intracavity remains at certain value, thus ensureing the normal heating sintering of raw material；Avoid high temperature that other parts of pushed bat kiln and the environment of surrounding are impacted on the other hand, thus ensureing the normal operation of pushed bat kiln.
As preferably, described pushed bat kiln body being provided with multiple detection mouth and detects the cover plate of mouth for opening and closing, the length direction uniform intervals of pushed bat kiln body described in multiple detection opening's edges is arranged.
Arranging detection mouth and when the purpose of cover plate is in that inside this pushed bat kiln to break down or need to safeguard, user has only to take off and screws off cover plate and can be carried out easily, safeguard and the operation such as troubleshooting.
As preferably, described kiln intracavity is provided with multiple dividing plate, and kiln chamber is divided into multiple heating chamber by multiple dividing plates, is provided with heating element heater in each heating chamber, and multiple heating element heaters are connected to controller, and described controller is connected to touch screen.
Kiln chamber is divided into the purpose of multiple heating chamber be in that so that user can regulate and control the temperature at each position of kiln intracavity according to actual needs, to meet the requirement of heating raw materials sintering；The purpose arranging controller and touch screen is in that to facilitate user that the temperature of each heating chamber is adjusted.
As preferably, being provided with temperature sensor in each heating chamber, multiple temperature sensors are connected with controller respectively.
The purpose arranging temperature sensor is in that the duty of real time temperature and the pushed bat kiln facilitating user monitoring kiln chamber, in order to regulate accordingly in time according to data acquired, it is ensured that pushed bat kiln properly functioning.
The beneficial effects of the utility model are:
This pushed bat kiln adopts the form installing guide frame at kiln intracavity additional, will not push away partially, will not arch upward, will not wrong plate in its push pedal process, it is possible to fix the position of saggar; the direction of motion of restriction saggar, compares traditional pushed bat kiln, protects saggar and material better; thus steady production more; reducing saggar waste, namely this pushed bat kiln has simple in construction, and saggar is fixing accurately; energy-conserving and environment-protective; qualification rate is high, efficient productivity, the advantage such as can operate continuously.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme of this utility model embodiment, the accompanying drawing used required in embodiment will be briefly described below, it is to be understood that, the following drawings illustrate only some embodiment of the present utility model, therefore the restriction to scope it is not construed as, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other relevant accompanying drawings according to these accompanying drawings.
The structural representation of the pushed bat kiln adding fixing passage that Fig. 1 provides for this utility model first embodiment；
The structural representation of the guide frame that Fig. 2 provides for this utility model first embodiment.
Accompanying drawing labelling collects:
Pushed bat kiln body 100；Kiln chamber 150；
Guide plate 200；Fixed strip 250.
Detailed description of the invention
For making the purpose of this utility model embodiment, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in this utility model embodiment, technical scheme in this utility model embodiment is clearly and completely described, obviously, described embodiment is a part of embodiment of this utility model, rather than whole embodiments.Generally can with various different configurations arrange and design with the assembly of this utility model embodiment that illustrate described in accompanying drawing herein.Therefore, below the detailed description of the embodiment of the present utility model provided in the accompanying drawings is not intended to limit claimed scope of the present utility model, but is merely representative of selected embodiment of the present utility model.Based on the embodiment in this utility model, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of this utility model protection.
In description of the present utility model, it should be noted that, term " " center ", " on ", D score, " vertically ", " level ", " interior ", orientation or the position relationship of the instruction such as " outward " are based on orientation shown in the drawings or position relationship, or this utility model product orientation usually put or position relationship when using, it is for only for ease of description this utility model and simplifies description, rather than the device of instruction or hint indication or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that to restriction of the present utility model.
In description of the present utility model, in addition it is also necessary to explanation, unless otherwise clearly defined and limited, term " setting ", " installation ", " connection " should be interpreted broadly, for instance, it is possible to it is fixing connection, it is also possible to be removably connect, or connect integratedly；Can be mechanically connected, it is also possible to be electrical connection；Can be joined directly together, it is also possible to be indirectly connected to by intermediary, it is possible to be the connection of two element internals.For the ordinary skill in the art, it is possible to concrete condition understands above-mentioned term concrete meaning in this utility model.
First embodiment, with reference to Fig. 1-2, originally the pushed bat kiln adding fixing passage includes pushed bat kiln body 100 and multiple saggar, pushed bat kiln body 100 includes kiln chamber 150, kiln chamber 150 includes, into kilneye and go out kilneye, being provided with guide frame in kiln chamber 150, and guide frame includes what at least three was parallel to each other guide plate 200, the bottom at least three guide plate 200 and kiln chamber 150 is collectively forming multiple fixing passage, and multiple fixing passages mate one by one with multiple saggars.
Wherein, pushed bat kiln, also known as pusher furnace or push-plate type tunnel cave, it is a kind of continuous way heat-agglomerating equipment, according to the technological requirement of sintered products, arrange required warm area and power, thermal technology's part of component devices, meets the product demand to heat, and its work process is sintered products to be directly or indirectly placed in the push pedal of high temperature resistant, abrasion-resistant, moved being placed in push pedal product according to the technological requirement of product by propulsion system, burner hearth completes the sintering process of product；
Kiln chamber 150 is rectangle for linear type and its cross section, and cross section refers to the plane being perpendicular to kiln chamber 150 length direction；Enter kilneye and go out kilneye and lay respectively at two ports in kiln chamber 150；Guide plate 200 has 3 and is all vertically arranged, and correspondingly, fixing passage has two, and correspondingly, saggar also has two；The length direction of 3 guide plates 200 is identical with the length direction in kiln chamber 150, and three all extends to out kilneye from entering kilneye；" one by one coupling " is meant that the width width dimensions slightly larger than corresponding saggar of each fixing passage, and height is also greater than 1/2nd of saggar height.
Originally the pushed bat kiln adding fixing passage is mainly used in the heat-agglomerating technique of lithium ion battery material, its operation principle and process are such that first putting in two saggars by the raw material (i.e. lithium ion battery material) of sintering to be heated, then two saggars are respectively put in two fixing passages in kiln chamber 150 from entering kilneye, each saggar is limited once the movement entering both sides around, corresponding kiln chamber 150, two such saggar is being promoted in the process moved forward, each saggar all can move along the fixing passages at its place all the time, such push pedal process would not push away partially, will not arch upward, will not wrong plate, the position of saggar can be fixed, limit the moving direction of saggar, compare traditional pushed bat kiln, protect the material in saggar and saggar better, thus steady production more, reduce the waste of saggar and material.
In the present embodiment, guide frame also includes two fixed strips 250, and the one end of the guide plate 200 that at least three is parallel to each other is connected with one of them fixed strip 250 respectively, and the other end is connected with another one fixed strip 250 respectively.
Wherein, two fixed strips 250 are all in strip and vertical with guide plate 200, namely vertical with the length direction in kiln chamber 150；Two fixed strips 250 are connected to the bottom at three guide plate 200 two ends, to avoid hindering the turnover of saggar；Adopting non-removable mode to connect between fixed strip 250 and guide plate 200, fixed strip 250 adopts dismountable mode to be installed on pushed bat kiln body 100.
The purpose arranging fixed strip 250 is in that to improve on the one hand stability and the reliability of whole guide frame, facilitates the installation of whole guide frame on the other hand and fixing.
In the present embodiment, two fixed strips 250 are fixedly installed in respectively into kilneye and go out kilneye place.
Wherein, two fixed strips 250 are provided with multiple installation through hole, multiple installation through holes are arranged along the length direction uniform intervals of fixed strip 250, are provided with installation bolt in each installation through hole, and the bottom in kiln chamber 150 is provided with multiple installation screw mated with installation bolt.
The purpose so arranging the position of fixed strip 250 is in that to facilitate the installation of whole guide frame, it is outside near entering kilneye or going out the position of kilneye and just can easily fixed strip 250 be installed that user has only to be positioned at pushed bat kiln body 100, thus realizing the installation of whole guide frame.
In the actual design and manufacture process of this guide frame, guide plate 200 and fixed strip 250 can adopt various material, as long as it has Stability Analysis of Structures and resistant to elevated temperatures feature.In the present embodiment, guide plate 200 and fixed strip 250 are metal material.
Wherein, metal material selects iron and steel material quality, it is except having the resistant to elevated temperatures feature of Stability Analysis of Structures, also have easy to process, advantage with low cost, namely guide plate 200 is steel plate or iron plate, it is lamellar, fixed strip 250 is steel bar or iron bar, and it is elongated rod-shaped, is welded to connect between guide plate 200 and fixed strip 250.
It has Stability Analysis of Structures intensity height to select the purpose that metal material manufactures guide plate 200 or fixed strip 250 to be in that, processes feature easy for installation.
This pushed bat kiln adopts the form of guide frame of installing additional in kiln chamber 150, will not push away partially, will not arch upward, will not wrong plate in its push pedal process, it is possible to fix the position of saggar; the direction of motion of restriction saggar, compares traditional pushed bat kiln, protects saggar and material better; thus steady production more; reducing saggar waste, namely this pushed bat kiln has simple in construction, and saggar is fixing accurately; energy-conserving and environment-protective; qualification rate is high, efficient productivity, the advantage such as can operate continuously.
Second embodiment, the device that this utility model embodiment provides, its technique effect realizing principle and generation is identical with previous embodiment, for being briefly described, the not mentioned part of device embodiment part, it is referred in previous embodiment corresponding contents.
In the present embodiment, the both sides inwall of each fixing passage is provided with gathering sill, the outer wall of each saggar is provided with two guide parts mated with the gathering sill of both sides respectively.
Wherein, the inwall of fixing passage is exactly the outer surface of guide plate 200；The cross section of gathering sill is rectangle, and cross section is the plane being perpendicular to gathering sill length direction, and correspondingly, guide part is the guide pad of the cuboid mated with gathering sill, and above-mentioned guide pad can be welded on saggar, it is also possible to one-body molded with saggar；Gathering sill extends to the other end from one end of fixing passage, namely runs through whole fixing passage；The inwall of gathering sill is all processed by shot blasting, to reduce coefficient of friction, thus reducing the frictional force of guide part and gathering sill, it is ensured that saggar can easily be promoted.
The purpose arranging gathering sill and guide part is in that to reduce as far as possible the degree of freedom of saggar, is effectively ensured it and moves along fixing passages all the time, thus effective anti-thrust is inclined, arch upward and the situation of wrong plate occurs.
In the present embodiment, the bottom in kiln chamber 150 is provided with multiple drag reduction groove, and multiple drag reduction grooves are arranged along the width uniform intervals in kiln chamber 150.
Wherein, the cross section of drag reduction groove is rectangle or triangle, and multiple drag reduction groove is parallel to each other, in order to machine-shaping；Drag reduction groove extends to the other end from the one end bottom kiln chamber 150, and the seamed edge place at its top is provided with chamfering.
The purpose of drag reduction groove is set and is in that to reduce bottom kiln chamber 150 contact area with saggar, thus reducing the frictional force that saggar is received in pushing course, thus ensureing the normal mobile of saggar in push pedal process.
In the present embodiment, the inwall in kiln chamber 150 is provided with thermal insulation layer.
Wherein, thermal insulation layer adopts high temperature resistant heat insulation cotton to make, and high temperature resistant heat insulation cotton is the product of a kind of uniqueness, is prepared in non-die for molding of knitting by silicide fiber.The direction random distribution of silicide fiber in the fabrication process, is then fixed by emulsion binder system.Adopt statistical method that a kind of special paper technology is controlled, form uniform, lightweight, flexible thin slice；The thermal insulation layer being made up of high temperature resistant heat insulation cotton adopts bolt and pressing plate to be arranged on the inwall in kiln chamber 150, has the feature of the reliable difficult drop-off of Stability Analysis of Structures.
The purpose arranging thermal insulation layer is in that effectively to prevent the heat loss in kiln chamber 150 on the one hand, it is ensured that the temperature in kiln chamber 150 remains at certain value, thus ensureing the normal heating sintering of raw material；Avoid high temperature that other parts of pushed bat kiln and the environment of surrounding are impacted on the other hand, thus ensureing the normal operation of pushed bat kiln.
In the present embodiment, pushed bat kiln body 100 being provided with multiple detection mouth and detects the cover plate of mouth for opening and closing, the length direction uniform intervals of multiple detection opening's edge pushed bat kiln bodies 100 is arranged.
Wherein, multiple detection mouths are arranged on the sidewall of pushed bat kiln body 100, in order to user operation；Mouth is cylindrical and is provided with female thread on inwall in detection, and correspondingly, cover plate is also cylindrical and is provided with, on outer wall, the external screw thread mated with female thread；Actual quantity and the position of detection mouth are determined according to practical situation and demand.
Arranging detection mouth and when the purpose of cover plate is in that inside this pushed bat kiln to break down or need to safeguard, user has only to take off and screws off cover plate and can be carried out easily, safeguard and the operation such as troubleshooting.
In the present embodiment, being provided with multiple dividing plate in kiln chamber 150, kiln chamber 150 is divided into multiple heating chamber by multiple dividing plates, is provided with heating element heater in each heating chamber, and multiple heating element heaters are connected to controller, and controller is connected to touch screen.
Wherein, thermal insulation board is inverted U-shaped baffle plate, and multiple U-shaped baffle plates are arranged along the length direction uniform intervals in kiln chamber 150；Heating element heater can select siliconit, Si-Mo rod or resistance wire, and three is efficient heater element；Controller is single-chip microcomputer or PLC, and both are conventional Industry Control element, have feature stable and reliable in work；Touch screen is also called " touch screen ", " contact panel ", it it is a kind of vicarious liquid crystal indicator receiving the input signals such as contact, when contacting the graphic button on screen, haptic feedback system on screen can drive various hookup mechanisms according to the formula of preprogramming, it is substituted for mechanical push button panel, and produces lively visual and sound effects by liquid crystal display picture.
Kiln chamber 150 is divided into the purpose of multiple heating chamber be in that so that user can regulate and control the temperature at each position in kiln chamber 150 according to actual needs, to meet the requirement of heating raw materials sintering；The purpose arranging controller and touch screen is in that to facilitate user that the temperature of each heating chamber is adjusted.
In the present embodiment, being provided with temperature sensor in each heating chamber, multiple temperature sensors are connected with controller respectively.
Wherein, temperature sensor refers to experience temperature and convert the sensor of usable output signal to；Temperature sensor is arranged at the position in each heating chamber away from heating element heater, to ensure the normal use of temperature sensor.
The purpose arranging temperature sensor is in that the duty of real time temperature and the pushed bat kiln facilitating user monitoring kiln chamber 150, in order to regulate accordingly in time according to data acquired, it is ensured that pushed bat kiln properly functioning.
These are only preferred embodiment of the present utility model, be not limited to this utility model, for a person skilled in the art, this utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment of making, equivalent replacement, improvement etc., should be included within protection domain of the present utility model.
Claims (10)
1. the pushed bat kiln adding fixing passage, it is characterized in that, including pushed bat kiln body and multiple saggar, described pushed bat kiln body includes kiln chamber, described kiln chamber includes into kilneye and go out kilneye, and described kiln intracavity is provided with guide frame, and described guide frame includes what at least three was parallel to each other guide plate, the bottom at least three guide plate and kiln chamber is collectively forming multiple fixing passage, and multiple fixing passages mate one by one with multiple saggars.
2. the pushed bat kiln adding fixing passage according to claim 1, it is characterized in that, described guide frame also includes two fixed strips, and the one end of the guide plate that at least three is parallel to each other is connected with one of them fixed strip respectively, and the other end is connected with another one fixed strip respectively.
3. the pushed bat kiln adding fixing passage according to claim 2, it is characterised in that two fixed strips are fixedly installed in respectively into kilneye and go out kilneye place.
4. the pushed bat kiln adding fixing passage according to claim 3, it is characterised in that described guide plate and fixed strip are metal material.
5. the pushed bat kiln adding fixing passage according to claim 4, it is characterised in that be provided with gathering sill on the both sides inwall of each fixing passage, the outer wall of each saggar is provided with two guide parts mated with the gathering sill of both sides respectively.
6. the pushed bat kiln adding fixing passage according to claim 5, it is characterised in that the bottom in described kiln chamber is provided with multiple drag reduction groove, multiple drag reduction grooves are arranged along the width uniform intervals in described kiln chamber.
7. the pushed bat kiln adding fixing passage according to claim 1, it is characterised in that the inwall in described kiln chamber is provided with thermal insulation layer.
8. the pushed bat kiln adding fixing passage according to claim 1, it is characterised in that being provided with multiple detection mouth on described pushed bat kiln body and detect the cover plate of mouth for opening and closing, the length direction uniform intervals of pushed bat kiln body described in multiple detection opening's edges is arranged.
9. the pushed bat kiln adding fixing passage according to claim 1, it is characterized in that, described kiln intracavity is provided with multiple dividing plate, kiln chamber is divided into multiple heating chamber by multiple dividing plates, it is provided with heating element heater in each heating chamber, multiple heating element heaters are connected to controller, and described controller is connected to touch screen.
10. the pushed bat kiln adding fixing passage according to claim 9, it is characterised in that being provided with temperature sensor in each heating chamber, multiple temperature sensors are connected with controller respectively.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620129826.2U CN205352051U (en) | 2016-02-19 | 2016-02-19 | Add pushed bat kiln that is equipped with permanent channel |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620129826.2U CN205352051U (en) | 2016-02-19 | 2016-02-19 | Add pushed bat kiln that is equipped with permanent channel |
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| CN205352051U true CN205352051U (en) | 2016-06-29 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112857034A (en) * | 2021-02-26 | 2021-05-28 | 黄超 | Temperature control system of push plate kiln |
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2016
- 2016-02-19 CN CN201620129826.2U patent/CN205352051U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112857034A (en) * | 2021-02-26 | 2021-05-28 | 黄超 | Temperature control system of push plate kiln |
| CN112857034B (en) * | 2021-02-26 | 2023-10-03 | 黄超 | Push plate kiln temperature control system |
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Effective date of registration: 20170721 Address after: 336000 Yichun economic and Technological Development Zone, Jiangxi, Yichun Patentee after: Jiangxi sublimated New Material Co Ltd Address before: 412200, Liling City, Hunan Province ceramic science and Technology Industrial Park B District Patentee before: HUNAN SHENGHUA TECHNOLOGY CO., LTD. |