CN205343844U - Fibre grid moulding all -in -one - Google Patents
Fibre grid moulding all -in -one Download PDFInfo
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- CN205343844U CN205343844U CN201620021125.7U CN201620021125U CN205343844U CN 205343844 U CN205343844 U CN 205343844U CN 201620021125 U CN201620021125 U CN 201620021125U CN 205343844 U CN205343844 U CN 205343844U
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- mould
- molded
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- fiber grid
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Abstract
The utility model belongs to moulding equipment field specifically provides a fibre grid moulding all -in -one, include: install in the device of weaving on frame top, install in the device of moulding plastics of the frame left and right sides, install in the mould at frame middle part, install in the exhaust apparatus that compresses tightly of mould rear side, install in the heating and the cooling device of the mould bottom surface and the left and right sides, install in the shedder of mould bottom side. The local combines the full process flow of fibre grid production to carry out the integrated form design, and simple structure is reliable, and low in manufacturing cost is applicable to the integration production that replaces current scattered type molding device and realize fibre grid product.
Description
Technical field
This utility model belongs to molded apparatus field, is specifically related to a kind of molded all-in-one of fiber grid, it is adaptable to the transformation and upgrade of existing scattered type mold apparatus also realize the integration production of fiber grid product.
Background technology
Traditional grid based article, based on metallic grid, is mainly used in industry furred ceiling and job platform.Along with the rise of the composite forties in 20th century, the reinforced composite material grid product (abbreviation fiber grid) such as glass fibre, carbon fiber, Plant fiber is come out one after another, and obtains the application that increasingly side is general.
Fiber grid product many employings moulding technology.Due to product many grids feature, fiber reinforcing mat lacks finished product, it is necessary to on-the-spot hand woven；Complicated plus process route, product specification is changeable, and integrated to production equipment brings bigger difficulty.Current domestic fiber product is mainly manual production, namely fiber manually successively weaves windings, liquid resin carries out successively wooden dipper waters, and hand labor intensity is big, and production efficiency is low, and product total quality instability.Therefore, how to develop the integrated fiber grid production equipment with highly integrated property and become problem demanding prompt solution.
Utility model content
For overcoming the deficiencies in the prior art, the utility model proposes a kind of molded all-in-one of fiber grid, it is achieved that fiber grid braiding, injection moulding, compression aerofluxus, heating, cooling, the integrated of demoulding full process stream journey produce.
For realizing the technical scheme that this utility model purpose adopts:
A kind of molded all-in-one of fiber grid is provided, it is made up of braiding device, injection moulding apparatus, compression exhaust apparatus, heating and chiller, stripper apparatus, base plate, frame and mould: described braiding device is installed on frame top, injection moulding apparatus is installed on the frame left and right sides, mould is installed on central rack, compress exhaust apparatus and be installed on rear side of mould, heating and chiller are installed on mould bottom surface and the left and right sides, and stripper apparatus is installed on mould bottom side.This utility model adopts integral type layout, compact conformation, it is adaptable to existing fiber grid produces the integrated of equipment and repacking upgrading, it is achieved fiber grid full process stream journey integration produces.
Described braiding device includes displacement mechanism and actuator；Directed movement mechanism adopt planer-type layout, can carry out longitudinally, laterally with the driving of vertical direction and location；Actuator shift fork is installed on chuck, can carry out angle rotation and quick change, can carry out successively fibroreticulate track and column braiding by band kinetodesma under displacement mechanism drives.
Described injection moulding apparatus includes resin box, material pipe and quantitative valve, utilizes liquid resinous deadweight to carry out injection moulding, is controlled by the shunting of quantitative valve and injection molded tube.
Described compression exhaust apparatus includes vibration source, pressing plate, cross track, screw box, upright slide block, groups of springs；Described pressing plate can transversely move to directly over mould by track, then moves down with upright slide block under screw box effect and carries out precompressed at goods；
Further, described vibration source is fixed on the upside of pressing plate, and described groups of springs is installed on the downside of upright slide block, forms forced vibration by the buffering of the Persistent Excitation of vibration source and groups of springs, compresses and aerofluxus at goods.
Described heating and chiller include heating valve, water pipe, coolant valve, can be heated molding and sufficiently cool at goods.
Described stripper apparatus includes hydraulic cylinder and wedge block, completes, to the demoulding at goods, to obtain fiber grid finished product.
The molded all-in-one of fiber grid provided by the utility model, compared with prior art, is mainly characterized by:
1, Integration Design is adopted, achieve braiding, injection moulding, compression aerofluxus, heating, cooling, the demoulding mechanization with integrated, instead of the processes such as the manual fibrage in the existing production technology of fiber grid, manual injection moulding, the aerofluxus of manual compression, reduce hand labor intensity and operational error, be effectively increased homogeneity of product and production efficiency.
2, simple and reliable for structure, rationally distributed, low cost of manufacture, it is adaptable to existing fiber grid produces the transformation and upgrade of equipment.
Accompanying drawing explanation
Fig. 1 is this utility model complete machine schematic diagram.
Fig. 2 is this utility model braiding device preferred embodiment schematic diagram.
Fig. 3 is that this utility model compresses exhaust apparatus schematic diagram.
Fig. 4 is this utility model stripper apparatus schematic diagram.
In figure: 1 braiding device；1.0 power sources；1.1 vertical shift mechanisms；1.2 transverse-moving mechanisms；1.3 vertical shift mechanisms；1.4 chucks；1.5 shift forks；2 injection moulding apparatus；2.0 injection molded tube；2.1 quantitative valves；2.2 resin box；3 compress exhaust apparatus；3.0 vibration sources；3.1 pressing plates；3.2 cross slide waies；3.3 screw boxs；3.4 upright slide blocks；3.5 groups of springs；4 heating and chillers；4.0 heating valves；4.1 water pipes；4.2 coolant valves；5 stripper apparatus；5.0 hydraulic cylinders；5.1 wedge blocks；6 base plates；7 frames；8 moulds；9 fibers；10 fiber grid finished products.
Detailed description of the invention
Below in conjunction with specification drawings and specific embodiments, this utility model is described further.
Consult Fig. 1, the molded all-in-one of a kind of fiber grid that the utility model proposes, it is made up of braiding device 1, injection moulding apparatus 2, compression exhaust apparatus 3, heating and chiller 4, stripper apparatus 5, base plate 6, frame 7 and mould 8: braiding device 1 is installed on frame 7 top, injection moulding apparatus 2 is installed on frame 7 left and right sides, mould 8 is installed in the middle part of frame 7, compress exhaust apparatus 3 and be installed on rear side of mould 8, heating and chiller 4 are installed on mould 8 bottom surface and the left and right sides, and stripper apparatus 5 is installed on mould 8 bottom side.This utility model adopts integral type layout, compact conformation, it is adaptable to existing fiber grid produces the repacking upgrading of equipment, it is achieved fiber grid full process stream journey integration produces.
Consulting Fig. 2, braiding device 1 includes power source 1.0, vertical shift mechanism 1.1, transverse-moving mechanism 1.2, vertical shift mechanism 1.3, is installed on the chuck 1.4 below vertical shift mechanism 1.3, is installed on the shift fork 1.5 of chuck 1.4；Vertical shift mechanism 1.1, transverse-moving mechanism 1.2, vertical shift mechanism 1.3 adopt planer-type layout, and three's motion path sets according to product specification；Shift fork 1.5 can carry out the track and column braiding of successively fiber mesh under the coordinated drive of three travel mechanisms 1.1,1.2,1.3 with kinetodesma 9.Additionally shift fork 1.5 can carry out angle rotation and quick change.
Consulting Fig. 1, injection moulding apparatus 2 includes material pipe 2.0, quantitative valve 2.1, resin box 2.2, utilizes resin deadweight to carry out injection moulding, carries out flow-control by the shunting of quantitative valve 2.1 and injection molded tube 2.0；Heating and chiller 4 include heating valve 4.0, water pipe 4.1, coolant valve 4.2, are heated at goods and cool down.
Consult Fig. 3, compress exhaust apparatus 3 and include vibration source 3.0, pressing plate 3.1, cross track 3.2, screw box 3.3, upright slide block 3.4, groups of springs 3.5；Described pressing plate 3.1 can transversely move to directly over mould 8 by track 3.2, then moves down with upright slide block 3.4 under screw box 3.3 acts on and carries out precompressed at goods.
Consulting Fig. 3, vibration source 3.0 is fixed on the upside of pressing plate 3.1, and groups of springs 3.5 is installed on the downside of upright slide block 3.4, forms forced vibration by the buffering of the Persistent Excitation of vibration source 3.0 and groups of springs 3.3, compresses and aerofluxus at goods.
Consulting Fig. 4, stripper apparatus 5 includes hydraulic cylinder 5.0 and wedge block 5.1.Drive wedge block 5.1 by hydraulic cylinder 5.0, it is achieved in the demoulding of goods, obtain fiber grid finished product 10.
This utility model is absolutely proved by the technological process below in conjunction with typical fibers grid goods:
1, work starts, and according to product specification, braiding path is set；
2, the height of shift fork 1.5 is set by vertical shift mechanism 1.3；Fiber 9 is carried out longitudinal knitted by vertical shift mechanism 1.1 shift fork 1.5；Adjusting the angle of shift fork 1.5 after completing, fiber 9 is carried out horizontal braiding by transverse-moving mechanism 1.2 shift fork 1.5, until single layer fibre net has woven；
3, opening quantitative valve 2.1, the liquid resin in resin box 2.2 is automatically injected mould 8 die cavity under Gravitative Loads, forms single-layer resin injection molded layers, closes quantitative valve 2.1；
4, repeat step 2,3, until material be full of mould 8 die cavity, obtain grid fiber at goods；
5, on rear side of promotion mould 8 directly over pressing plate 3.1 to mould 8, tightening screw box 3.3 and make pressing plate 3.1 complete precompressed, fiber grid is carried out compressing aerofluxus by the combined effect then passing through vibration source 3.0, pressing plate 3.1 and groups of springs 3.5 at goods；Loosening screw box 3.3 after completing, pressing plate 3.1 resets under groups of springs 3.5 acts on and is pushed on rear side of mould 8；Carry out supplementing injection moulding at fiber grid goods again through step 3 so that reach product thickness requirement at goods height；
6, opening heating valve 4.0, pass into hot water and flow into the water pipe 4.1 of mould 8 both sides and lower section, at goods, fiber grid is carried out heated at constant temperature, heat time heating time is T1, complete the thermoset forming at goods；Closing heating valve 4.0, open coolant valve 4.2, pass into cold water and flow into the water pipe 4.1 of mould 8 both sides and lower section, at goods, fiber grid is carried out water-cooled, cool time is T2；
7, hydraulic cylinder 5.0 rise drives wedge block 5.1 that at goods, fiber grid has been ejected the demoulding, obtains fiber grid finished product 10；Hydraulic cylinder 5.0 backhaul drives wedge block 5.1 to reset, thus completing whole technological processes that fiber grid product 10 is molded.
It should be pointed out that, and above are only the preferred embodiment realizing this utility model purpose, for illustration and not all.For the equivalent deformation made on the basis of this utility model content and replacement, all should include among protection domain of the present utility model.
Claims (4)
1. the molded all-in-one of fiber grid, it is characterized in that: the machine is by weaving device (1), injection moulding apparatus (2), compress exhaust apparatus (3), heating and chiller (4), stripper apparatus (5), base plate (6), frame (7), mould (8) forms: described braiding device (1) is installed on frame (7) top, injection moulding apparatus (2) is installed on frame (7) left and right sides, mould (8) is installed on frame (7) middle part, compress exhaust apparatus (3) and be installed on mould (8) rear side, heating and chiller (4) are installed on mould (8) bottom surface and the left and right sides, stripper apparatus (5) is installed on mould (8) bottom side.
2. the molded all-in-one of fiber grid according to claim 1, it is characterized in that: described braiding device (1) adopts planer-type layout, including power source (1.0), vertical shift mechanism (1.1), transverse-moving mechanism (1.2), vertical shift mechanism (1.3), be installed on the chuck (1.4) of vertical shift mechanism (1.3) lower section, be installed on the shift fork (1.5) of chuck (1.4)；Shift fork (1.5) can three travel mechanisms (1.1), (1.2), (1.3) coordinated drive under carry out the track and column braiding of successively fiber mesh with kinetodesma (9), additionally shift fork (1.5) can carry out angle rotation and quick change.
3. the molded all-in-one of fiber grid according to claim 1, it is characterized in that: described injection moulding apparatus (2) includes injection molded tube (2.0), quantitative valve (2.1) and resin box (2.2), utilize liquid resinous deadweight to carry out injection moulding, carry out flow-control by quantitative valve (2.1).
4. the molded all-in-one of fiber grid according to claim 1, it is characterised in that: described compression exhaust apparatus (3) includes vibration source (3.0), pressing plate (3.1), cross track (3.2), screw box (3.3), upright slide block (3.4), groups of springs (3.5)；Described pressing plate (3.1) can transversely move to directly over mould (8) by track (3.2), then moves down with upright slide block (3.4) under screw box (3.3) acts on and carries out precompressed at goods；Further, described vibration source (3.0) is fixed in pressing plate (3.1) upside, described groups of springs (3.5) is installed on upright slide block (3.4) downside, form forced vibration by the buffering of the Persistent Excitation of vibration source (3.0) and groups of springs (3.3), compress and aerofluxus at goods.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620021125.7U CN205343844U (en) | 2016-01-11 | 2016-01-11 | Fibre grid moulding all -in -one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620021125.7U CN205343844U (en) | 2016-01-11 | 2016-01-11 | Fibre grid moulding all -in -one |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205343844U true CN205343844U (en) | 2016-06-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620021125.7U Expired - Fee Related CN205343844U (en) | 2016-01-11 | 2016-01-11 | Fibre grid moulding all -in -one |
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| Country | Link |
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| CN (1) | CN205343844U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106182503A (en) * | 2016-07-18 | 2016-12-07 | 南通汇泽新材料有限公司 | A kind of glass fiber reinforced plastic grating forming mold |
| CN106956444A (en) * | 2016-01-11 | 2017-07-18 | 湖南大学 | The molded all-in-one of fiber grid |
| IT201700079322A1 (en) * | 2017-07-13 | 2019-01-13 | Top Glass Eu Sa | Apparatus and process for making reticular bodies of composite material |
-
2016
- 2016-01-11 CN CN201620021125.7U patent/CN205343844U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106956444A (en) * | 2016-01-11 | 2017-07-18 | 湖南大学 | The molded all-in-one of fiber grid |
| CN106182503A (en) * | 2016-07-18 | 2016-12-07 | 南通汇泽新材料有限公司 | A kind of glass fiber reinforced plastic grating forming mold |
| IT201700079322A1 (en) * | 2017-07-13 | 2019-01-13 | Top Glass Eu Sa | Apparatus and process for making reticular bodies of composite material |
| WO2019012374A1 (en) * | 2017-07-13 | 2019-01-17 | Top Glass Eu Sa | Apparatus and method for manufacturing reticular bodies made of composite material |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160629 Termination date: 20200111 |