CN205341196U - Stabilizer bar end dip coating apparatus for producing - Google Patents
Stabilizer bar end dip coating apparatus for producing Download PDFInfo
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- CN205341196U CN205341196U CN201620032191.4U CN201620032191U CN205341196U CN 205341196 U CN205341196 U CN 205341196U CN 201620032191 U CN201620032191 U CN 201620032191U CN 205341196 U CN205341196 U CN 205341196U
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- slide rail
- dip tank
- stabilizer bar
- drying
- longitudinal slide
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Abstract
Stabilizer bar end dip coating apparatus for producing is including loading attachment, first slide, second slide, dip coating device, drying device and unloader. Loading attachment includes the work or material rest. The first and second slide settings are at the frame top. Be provided with firstly on the first slide and the horizontal slide rail of third. Be provided with the horizontal slide rail of second on the second slide. Every horizontal slide rail below all is provided with vertical slide rail, and every vertical slide rail lower extreme all is provided with the manipulator. The dip coating device is including soaking paint groove. It sets up in first vertical slide rail below to soak paint groove. Drying device includes drying groove and drying blower. Drying groove sets up in the vertical slide rail of second below. Drying groove is provided with drying blower. Unloader includes work or material rest down. The unloading is erect and is put in the vertical slide rail of third below. It is equipped with the stabilizer bar locating support to soak the paint groove top edge. The material loading is stable, and the dip coating is even, convenient operation, and area is little, can simply realize the automatic transmission of the upper and lower process of work piece, improves production efficiency.
Description
Technical field
This utility model belongs to stabilizer bar end dipping lacquer process units, particularly to stabilizer bar end dipping lacquer process units.
Background technology
When giving stabilizer bar end mopping at present, it usually needs a lot of operations, complex operation, wasting manpower and material resources, the paint being also easy to surface is piled up.The quality of production is unstable.
Utility model content
The purpose of this utility model is to provide stabilizer bar end dipping lacquer process units, and it is coherent that this equipment runs smoothness, and simple in construction is easy to use.
The technical scheme is that
Stabilizer bar end dipping lacquer process units, including feeding device, the first slideway, the second slideway, varnish apparatus, drying unit and blanking device.
Technical points is in that:
Feeding device includes stock shelf.
First slideway and the second installation of slide track are at frame top.
First slideway is provided with the first horizontal slide rail and the 3rd horizontal slide rail.
Second slideway is provided with the second horizontal slide rail.
First horizontal slide rail is arranged below first longitudinal slide rail, and first longitudinal slide rail lower end is provided with the first mechanical hand.
Second horizontal slide rail is arranged below second longitudinal slide rail, and second longitudinal slide rail lower end is provided with the second mechanical hand.
3rd horizontal slide rail is arranged below the 3rd longitudinal slide rail, and the 3rd longitudinal slide rail lower end is provided with the 3rd mechanical hand.
Varnish apparatus includes dip tank.
Dip tank is arranged on below first longitudinal slide rail.
Drying unit includes drying tank and dries blower fan.
Drying tank is arranged on below second longitudinal slide rail.Drying tank is provided with drying blower fan.
Blanking device includes blanking rack.
Blanking rack is arranged on below the 3rd longitudinal slide rail.
Dip tank top edge is provided with stabiliser bar locating support.
Following device also can be set:
Connecting screw bottom the stock shelf end baffle of stock shelf, screw is arranged on leading screw.The position of stock shelf end baffle can be regulated.
Being fixed on dip tank fixed support bottom dip tank, dip tank fixed support is arranged in electric screw elevator.
Also including agitating device, agitating device includes paint stirring bucket, air pump and motor, the outlet connecting pipe of air pump, and the mouth of pipe of pipe is positioned at dip tank.
Motor is positioned at dip tank top edge, and the output shaft of motor connects gear, and gear is positioned at dip tank.
The outlet of paint stirring bucket connects dip tank.
Also including diluent supplementary device, diluent supplementary device includes diluent bucket, and diluent bucket connects dip tank by pipeline, and pipeline is provided with dosing pump and rotating cylinder viscometer, and rotating cylinder viscometer is arranged in dip tank.
It is provided with outside dip tank top edge and acclivitous connects batea.
Stabiliser bar locating support is U-shaped support, and top edge is hinged with cover plate, and cylinder rod termination and cover plate are hinged, and cylinder is fixed on dip tank outer wall by support.
Dip tank upper inside wall is provided with non-contact liquid level sensor.
Non-contact liquid level sensor model number is: GUJ60.
Stock shelf baffle plate is electronic adjusting apparatus, and the tip position of stabiliser bar can be made at foot to meet the requirement of dipping lacquer.
The middle part of the first accurate grasping stability bar of mechanical hand is sent to paint immersing station stabiliser bar, it is ensured that workpiece is immersed in paint tank.
Also have stabiliser bar locating support, dip tank, connect batea, electric screw elevator, agitating device, diluent supplementary device.
Stabiliser bar locating support can be fixed on paint immersing station stabiliser bar, equipped with pneumatic clamping mechanism (cylinder and cover plate).
Dip tank uses corrosion resistant plate to manufacture without dead angle structure, and corrosion-resistant easy is in cleaning.Electric screw elevator is set, it is possible to highly ensure, according to the type difference adjustment of workpiece, the degree of depth that workpiece immerses.Having non-contact liquid level measuring arrangement on oil groove top, measure paint liquid level continuously, paint face sends alarm signal time too low.Additional one of the Way out at dip tank connects batea, it is possible to after making workpiece dipping lacquer, the paint of drippage is avoided polluting ground and equipment, it is also possible to make the remaining paint of drippage be back in dipping lacquer case.
Configure a set of pneumatic paint stirring instrument, rustless steel paint stirring bucket, rotating cylinder viscometer, it is ensured that the qualified proportioning of paint.
Diluent supplementary device includes diluent medicine-adding bin, dosing pump, dosing pipe, it is ensured that operationally diluent volatilization loss obtains quantitative in time supplementing, it is ensured that the viscosity index of paint.
3rd mechanical hand automatically takes off stabiliser bar and is put into stabiliser bar laying rack from the discharging end of the carrier chain of blanking rack, the linking of convenient next operation.
Equipment overall structure frame is made up of the welding of square hollow section steel section bar, and local coordinates industrial aluminum profile mounting system, and entirety has certain structural strength and bearing capacity, it is possible to meet the stability requirement that integral device is run.
Enclosure and pipeline-type axial blower fan are installed at equipment top, it is possible to the waste gas that production process is produced carries out concentrating discharge, it is to avoid cause the pollution of production environment.
A complete set of equipment volume is little, industrial aluminum profile structure, light weight, conveniently moving, and Stability Analysis of Structures, technology arrangement is flexible.
Whole workpiece transmit and are overlapped mechanical hand relays by 3 and complete, accurate positioning, movement velocity rapidly, reliable, can automatization's transmission of the upper and lower operation of simple realization workpiece, improve production efficiency.
Paint film build≤50 micron, termination, paint kind: nitrate paint, color: RAL9005 is black, speed of production >=800/hour, equipment electrical capacity: 15kW, equipment takes up an area requirement: long 3000mm, wide 2000mm, high 2000mm.Equipment self-weight 3500kg, workpiece output surface dries, oil-free feed bank amasss, and equipment is adapted to the stabiliser bar of existing plurality of specifications and produces.
Have an advantage in that:
Feeding is stable, and dipping lacquer is uniform, and easy to operate, floor space is little, can automatization's transmission of the upper and lower operation of simple realization workpiece, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is front view of the present utility model.
Fig. 2 is top view of the present utility model.
Fig. 3 is left view of the present utility model.
Fig. 4 is perspective view of the present utility model.
Detailed description of the invention
Stabilizer bar end dipping lacquer process units, including feeding device, first slideway the 24, second slideway 25, varnish apparatus, drying unit and blanking device.
Feeding device includes stock shelf 1.
First slideway 24 and the second slideway 25 are arranged on frame top.
First slideway 24 is provided with the first horizontal slide rail 13 and the 3rd horizontal slide rail 15.
Second slideway 25 is provided with the second horizontal slide rail 14.
First horizontal slide rail 13 is arranged below first longitudinal slide rail 9, and first longitudinal slide rail 9 lower end is provided with the first mechanical hand 3.
Second horizontal slide rail 14 is arranged below second longitudinal slide rail 10, and second longitudinal slide rail 10 lower end is provided with the second mechanical hand 4.
3rd horizontal slide rail 15 is arranged below the 3rd longitudinal slide rail 11, and the 3rd longitudinal slide rail 11 lower end is provided with the 3rd mechanical hand 5.
Varnish apparatus includes dip tank 8.
Dip tank 8 is arranged on below first longitudinal slide rail 9.
Drying unit includes drying tank 7 and dries blower fan 16.
Drying tank 7 is arranged on below second longitudinal slide rail 10.Drying tank 7 is provided with drying blower fan 16.
Blanking device includes blanking rack 6.
Blanking rack 6 is arranged on below the 3rd longitudinal slide rail 11.
First horizontal slide rail 13 drives the first mechanical hand 3 of first longitudinal slide rail 9 lower end to grab workpiece and is put into dip tank 8.
Second horizontal slide rail 14 drives the second mechanical hand 4 of second longitudinal slide rail 10 lower end to grab workpiece from dip tank 8 and is put into drying tank 7.
3rd horizontal slide rail 15 drives the 3rd mechanical hand 5 of the 3rd longitudinal slide rail 11 lower end to grab workpiece from drying tank 7 and is put into blanking rack 6, and puts stabiliser bar laying rack.
Dip tank 8 top edge is provided with stabiliser bar locating support.
Connecting screw bottom the stock shelf end baffle 2 of stock shelf 1, screw is arranged on leading screw.The position of stock shelf end baffle 2 can be regulated.
Being fixed on dip tank fixed support 12 bottom dip tank 8, dip tank fixed support 12 is arranged in electric screw elevator 17.
Also including agitating device, agitating device includes paint stirring bucket 26, air pump and motor, and the outlet connecting pipe 19 of air pump, the mouth of pipe of pipe 19 is positioned at dip tank 8.
Motor is positioned at dip tank 8 top edge, and the output shaft of motor connects gear 20, and gear 20 is positioned at dip tank 8.Can assist and play stirring action.
Paint stirring bucket 26 outlet connects dip tank 8.
Also including diluent supplementary device, diluent supplementary device includes diluent bucket 27, and diluent bucket 27 connects dip tank 8 by pipeline, and pipeline is provided with dosing pump 29 and rotating cylinder viscometer 28, and rotating cylinder viscometer 28 is arranged in dip tank 8.
It is provided with outside dip tank 8 top edge and acclivitous connects batea 23.
Stabiliser bar locating support is U-shaped support, and it is hinged that top edge is hinged with cover plate 21, cylinder rod termination and cover plate 21, after stabiliser bar locating support blocks stabiliser bar, it is possible to use cover plate 21 pins stabiliser bar.Cylinder is fixed on dip tank 8 outer wall by support.
Dip tank 8 upper inside wall is provided with non-contact liquid level sensor 22.
Non-contact liquid level sensor 22 model is: GUJ60.
Claims (9)
1. stabilizer bar end dipping lacquer process units, including feeding device, the first slideway (24), the second slideway (25), varnish apparatus, drying unit and blanking device；It is characterized in that:
Feeding device includes stock shelf (1)；
First slideway (24) and the second slideway (25) are arranged on frame top；
First slideway (24) is provided with the first horizontal slide rail (13) and the 3rd horizontal slide rail (15)；
Second slideway (25) is provided with the second horizontal slide rail (14)；
First horizontal slide rail (13) is arranged below first longitudinal slide rail (9), and first longitudinal slide rail (9) lower end is provided with the first mechanical hand (3)；
Second horizontal slide rail (14) is arranged below second longitudinal slide rail (10), and second longitudinal slide rail (10) lower end is provided with the second mechanical hand (4)；
3rd horizontal slide rail (15) is arranged below the 3rd longitudinal slide rail (11), and the 3rd longitudinal slide rail (11) lower end is provided with the 3rd mechanical hand (5)；
Varnish apparatus includes dip tank (8)；
Dip tank (8) is arranged on first longitudinal slide rail (9) lower section；
Drying unit includes drying tank (7) and dries blower fan (16)；
Drying tank (7) is arranged on second longitudinal slide rail (10) lower section；Drying tank (7) is provided with drying blower fan (16)；
Blanking device includes blanking rack (6)；
Blanking rack (6) is arranged on the 3rd longitudinal slide rail (11) lower section；
Dip tank (8) top edge is provided with stabiliser bar locating support.
2. stabilizer bar end dipping lacquer process units according to claim 1, it is characterised in that:
Stock shelf end baffle (2) bottom of stock shelf (1) connects screw, and screw is arranged on leading screw.
3. stabilizer bar end dipping lacquer process units according to claim 1, it is characterised in that:
Dip tank (8) bottom is fixed on dip tank fixed support (12), and dip tank fixed support (12) is arranged in electric screw elevator (17).
4. stabilizer bar end dipping lacquer process units according to claim 1, it is characterised in that:
Also including agitating device, agitating device includes paint stirring bucket (26), air pump and motor, the outlet connecting pipe (19) of air pump, and the mouth of pipe of pipe (19) is positioned at dip tank (8)；
Motor is positioned at dip tank (8) top edge, and the output shaft of motor connects gear (20), and gear (20) is positioned at dip tank (8)；
Paint stirring bucket (26) outlet connects dip tank (8).
5. stabilizer bar end dipping lacquer process units according to claim 1, it is characterised in that:
Also include diluent supplementary device, diluent supplementary device includes diluent bucket (27), diluent bucket (27) connects dip tank (8) by pipeline, and pipeline is provided with dosing pump (29) and rotating cylinder viscometer (28), and rotating cylinder viscometer (28) is arranged in dip tank (8).
6. stabilizer bar end dipping lacquer process units according to claim 1, it is characterised in that:
It is provided with outside dip tank (8) top edge and acclivitous connects batea (23).
7. stabilizer bar end dipping lacquer process units according to claim 1, it is characterised in that:
Stabiliser bar locating support is U-shaped support, and it is hinged that top edge is hinged with cover plate (21), cylinder rod termination and cover plate (21), and cylinder is fixed on dip tank (8) outer wall by support.
8. stabilizer bar end dipping lacquer process units according to claim 1, it is characterised in that:
Dip tank (8) upper inside wall is provided with non-contact liquid level sensor (22).
9. stabilizer bar end dipping lacquer process units according to claim 8, it is characterised in that:
Non-contact liquid level sensor (22) model is: GUJ60.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620032191.4U CN205341196U (en) | 2016-01-14 | 2016-01-14 | Stabilizer bar end dip coating apparatus for producing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620032191.4U CN205341196U (en) | 2016-01-14 | 2016-01-14 | Stabilizer bar end dip coating apparatus for producing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205341196U true CN205341196U (en) | 2016-06-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620032191.4U Active CN205341196U (en) | 2016-01-14 | 2016-01-14 | Stabilizer bar end dip coating apparatus for producing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205341196U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106312227A (en) * | 2016-10-19 | 2017-01-11 | 盐城市苏文机械有限公司 | Overturn type dip brazing equipment |
| CN106334854A (en) * | 2016-10-19 | 2017-01-18 | 盐城市苏文机械有限公司 | Automatic dip-brazing device for automobile aluminum water tank radiator core |
| CN109332084A (en) * | 2018-10-12 | 2019-02-15 | 福建国光电子科技股份有限公司 | A kind of capacitor front end production system and production method |
| CN110434010A (en) * | 2019-08-15 | 2019-11-12 | 玉环市大众铜业制造有限公司 | A kind of valve handle dip painting installation |
| CN118649826A (en) * | 2024-08-16 | 2024-09-17 | 成都工业职业技术学院 | Spraying device for plate processing |
-
2016
- 2016-01-14 CN CN201620032191.4U patent/CN205341196U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106312227A (en) * | 2016-10-19 | 2017-01-11 | 盐城市苏文机械有限公司 | Overturn type dip brazing equipment |
| CN106334854A (en) * | 2016-10-19 | 2017-01-18 | 盐城市苏文机械有限公司 | Automatic dip-brazing device for automobile aluminum water tank radiator core |
| CN109332084A (en) * | 2018-10-12 | 2019-02-15 | 福建国光电子科技股份有限公司 | A kind of capacitor front end production system and production method |
| CN110434010A (en) * | 2019-08-15 | 2019-11-12 | 玉环市大众铜业制造有限公司 | A kind of valve handle dip painting installation |
| CN110434010B (en) * | 2019-08-15 | 2020-08-07 | 玉环市大众铜业制造有限公司 | Valve hand wheel dip coating equipment |
| CN118649826A (en) * | 2024-08-16 | 2024-09-17 | 成都工业职业技术学院 | Spraying device for plate processing |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |