CN205340712U - Vacuum toothpaste manufacturing machine with high -efficient hybrid system, accord with GMP requirement - Google Patents
Vacuum toothpaste manufacturing machine with high -efficient hybrid system, accord with GMP requirement Download PDFInfo
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- CN205340712U CN205340712U CN201620024756.4U CN201620024756U CN205340712U CN 205340712 U CN205340712 U CN 205340712U CN 201620024756 U CN201620024756 U CN 201620024756U CN 205340712 U CN205340712 U CN 205340712U
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Abstract
The utility model provides a vacuum toothpaste manufacturing machine with high -efficient hybrid system, accord with GMP requirement which characterized in that: it is the design of ball -type circular arc including a jar body (1), jar body (1) bottom, and a jar body head adopts the ball -type head, and a jar body (1) is provided with three sets of mixing system: it dissolves fast and mixes stirring and central circular arc lance formula and scrape the wall and mix and stir to be two sets of upper cover height cooperations respectively to and jar bottom homogenizer (4) that the body (1) bottom set up, the bottom discharge mouth facial make -up of jar body has bottom valve (5), the double oil cylinder that is furnished with system cream technology demand and the cover lift usefulness simultaneously hydraulic lifting system that goes up and down in step. This kind of vacuum toothpaste manufacturing machine with high -efficient hybrid system, accord with GMP requirement mixes effectually, and the material can not tied in a jar body bottom to can dismantle the washing fast.
Description
Technical field
This utility model relate to a kind of have high efficient mixed system, meet GMP require vacuum Manufacturing medicine extract machine, for the liquid (colloid) with certain viscosity is mixed with material, dissolves homogenizing, refinement, emulsifying, grinding etc., it is adaptable to the industries such as toothpaste, cosmetics, medicine emulsifiable paste carry out cream processed.
Background technology
Making in industry at toothpaste, paste cosmetics, medicine emulsifiable paste etc., all need to use Manufacturing medicine extract machine, liquid material and solid material are carried out mediating, dissolving homogenizing, refinement, emulsifying, grinding by Manufacturing medicine extract machine, thus obtaining final finished product mastic.
Conventional vacuum Manufacturing medicine extract machine is not possess to have the mixing of double; two rapid solution, middle circular arc lance formula scraping mix and blend, tank bottoms umbrella injection internal recycle bottom homogenizer simultaneously.Simply by a tank body, the raw material of its inside being mixed, mixed organization system exists to a certain degree not enough, it is impossible to meet paste manufacture process demand up-to-date at present and market to product quality high request.Although the batch mixing of routine can be realized, but hybrid system itself is due to structure imperfection, there is many defects:
1, the hybrid system structure of vacuum Manufacturing medicine extract machine is undesirable, it is serious to there is mastic material stock in the ellipse of matched mixing tank body employing or butterfly end socket tank structure, (because lotion of toothpaste viscosity is big, admittedly high containing thing amount, ratio is great, poor fluidity), therefore easy ramming material in tank body, it is necessary to human assistance discharging, scavenging period are longer, waste more, and being likely in human assistance misoperation, process occurs that secondary operation pollutes finished product.
2, the hybrid system structure of vacuum Manufacturing medicine extract machine is single, it is impossible to a machine realizes the best mixing, homogenizing effect.The market demand and most up-to-date techniques demand can not be met, it is impossible to promoting hybrid working efficiency, production efficiency is relatively low.
3, the outlet valve of vacuum Manufacturing medicine extract machine tank base is non-hygiene-type structure, can not quickly dismantle when tank body need to change material, cleans difficulty and easy ramming material, causes secondary pollution.
4, original vacuum Manufacturing medicine extract machine does not make by GMP requirement, and vacuum Manufacturing medicine extract machine does not meet GMP hygienic quality requirement.
Summary of the invention
In order to overcome above-mentioned deficiency, this utility model provides one and has mixed high-efficient, and tank base will not ramming material, it is possible to quickly disassembly, cleaning, and meets having high efficient mixed system, meeting the GMP vacuum Manufacturing medicine extract machine required of GMP hygienic requirements.
The purpose of this utility model is achieved in that
A kind of having high efficient mixed system, meet the GMP vacuum Manufacturing medicine extract machine required, it includes tank body, and tank base is ball-type designed arc-shaped appearance, and pot body closing end adopts spherical shell cover structure, mirror finish inside and outside tank body, meets GMP hygienic requirements.Tank body is provided with three set stirring systems: respectively two set height of upper cover coordinate rapid solution mix and blend and center circular arc lance formula to scrape wall mix and blend, and the bottom homogenizer that tank base is arranged, equipped with bottom valve on the bottom discharge mouth of described tank body, it are furnished with double, two oil cylinder synchronization lifting hydraulic lifting systems of paste manufacture process demand and tank lid lifting simultaneously, described rapid solution mix and blend is the stirring paddle covered on tank body, described center circular arc lance formula scrape wall mix and blend be on cover scrape wall oar, described bottom valve is that sanitation-grade is without splicing ball valve, the described pair of oil cylinder synchronization lifting hydraulic lifting system is the synchronous hydraulic cylinder that the two bottom sides of cover is arranged.
Described bottom homogenizer is umbrella ejection-type internal recycle bottom homogenizer, and this bottom homogenizer includes special taper toothed stator, umbellate form tooth rotor, seals the composition homogenizer systems such as cavity.
Described bottom valve includes rotary cylinder, and rotary cylinder is connected with the spheroid of ball valve by turning round connecting rod, and bottom valve top is connected with the bottom of tank body, is hydraulic quick coupler connector bottom bottom valve, and this hydraulic quick coupler connector is connected to hydraulic quick coupler.
Bottom valve top is connected with the bottom of tank body by the flange of nested location, greatly reduces the ramming material situation at adpting flange position, is provided with sealing ring between spheroid and flange, and sealing ring is arranged in seal ring seat.
This utility model has the beneficial effect that
1, novel evacuated Manufacturing medicine extract machine passes through brand-new design, the tank body of supporting hybrid system adopts ball type head design, the radian of ball-type solves the problem (lotion of toothpaste viscosity is big, solid content is high, ratio great) of mastic poor fluidity, unique design band doctor blades system is coordinated to achieve mastic discharging quick, complete automatically, meet GMP health demand, reduce and change kind discharging and scavenging period.
2, novel evacuated Manufacturing medicine extract machine adopts the two double; two rapid solution stirring system partial centers settings of set, the top mixing of tank center circular arc lance formula rubbing board composition, tank base by different level to arrange umbrella ejection-type internal recycle bottom homogenizer, and composition homogenizing, at a high speed dissolving, circular arc lance formula scrape wall hybrid system；Coordinate ball type tank design combination type three axle, many blades coaxial overall drive hybrid combining system by different level, it is achieved the mixing of material rapid solution, homogenizing, improving production efficiency.
3, the sanitary pneumatic without ramming material that discharge system the is tank base ball valve of novel evacuated Manufacturing medicine extract machine, it is possible to achieve automatic material input and output material, the quick disassembly, cleaning of pipeline after the material of realization replacing simultaneously.
4, addition aerosol cooling mixing axle in stirring is dissolved at a high speed, the frictional heat produced after stirring system runs up is taken away by the cooling circuit of aerosol cooling mixing axle, reduce high speed shaft operating temperature, solve the problem that the operating of old-fashioned vacuum Manufacturing medicine extract machine mixed at high speed produces, avoid fricative heat pass to stirring paddle and scrape wall oar surface and cause burned mastic, avoid part mastic because high-temperature is rotten or Jiao solidifies, have a strong impact on product quality phenomenon.
5, novel evacuated Manufacturing medicine extract machine adopts the double; two synchronous hydraulic cylinder design of double-basis seat, synchronization hydraulic system solves lifting stability and enhances processing safety, achieve pot cover steadily to lift, the Stability Design of double-basis seat and the center of gravity coaxial line design of cover, guarantee complete machine stable operation, coordinate automatization's interlocking setup control to stop manual operation potential safety hazard.
6, novel evacuated Manufacturing medicine extract machine meets GMP requirement, and designing requirement equipment surface should easy cleaning smooth, bright and clean, smooth；The 360 ° of CIP on-line cleaning designs of equipment and design in material contact tank 2 set; tank body three chuck layer designs; middle chuck design is with < 100 DEG C to inner core heating disinfection, and chuck layer design in foreign object portion is used for the hot and cold ability conduction of safeguard protection and insulation absorbs.Adopting austenitic stainless steel and sanitation-grade polytetrafluoroethylmaterial material composition with material contact material, stainless steel surfaces mirror finish processes, corrosion-resistant, not with material generation chemical reaction.Making improvements at tank structure and bottom valve so that the hygienic quality of novel evacuated Manufacturing medicine extract machine reaches GMP requirement, equipment operation of electrical appliances, control design case adopt SIEMENS Automation control system to meet GMP requirement simultaneously.
Accompanying drawing explanation
Fig. 1 is that this utility model has high efficient mixed system, meets the structural representation of the vacuum Manufacturing medicine extract machine of GMP requirement.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the top view of Fig. 1.
Fig. 4 is the structural representation of bottom valve in Fig. 1.
Wherein: tank body 1, stirring paddle 2, scrape wall oar 3, bottom homogenizer 4, bottom valve 5, rotary cylinder 5.1, revolution connecting rod 5.2, spheroid 5.3, flange 5.4, sealing ring 5.5, seal ring seat 5.6, hydraulic quick coupler 5.7, synchronous hydraulic cylinder 6.
Detailed description of the invention
Such as Fig. 1, this utility model relate to a kind of have high efficient mixed system, meet GMP require vacuum Manufacturing medicine extract machine, including tank body 1, being ball-type designed arc-shaped appearance bottom tank body 1, pot body closing end adopts spherical shell cover, the radian of ball-type solves the problem of mastic poor fluidity in tank body 1, tank body 1 after making to be finished, mastic can quickly, be completely exhausted out, it is to avoid ramming material, meet GMP health demand, reduce and change kind discharging and scavenging period.
Described vacuum Manufacturing medicine extract machine tank body 1 is provided with four set stirring systems: respectively two set height of upper cover coordinate rapid solution mix and blend and center circular arc lance formula to scrape wall mix and blend, and the bottom homogenizer 4 arranged bottom tank body 1, equipped with bottom valve 5 on the bottom discharge mouth of described tank body, it are furnished with double; two oil cylinder synchronization lifting hydraulic lifting systems of paste manufacture process demand and tank lid lifting simultaneously.
Described rapid solution mix and blend is the stirring paddle 2 covered on tank body 1, described center circular arc lance formula scrape wall mix and blend be on cover scrape wall oar 3, stirring paddle 2 is provided with blade with scraping on wall oar 3, for the raw material in tank body 1 is mixed, all blades all have turbulent flow hole simultaneously, the material in tank body 1 is made to form turbulent flow during for rotating, improve the mixed effect of raw material, and stirring paddle 2 and scrape wall oar 3 and be hollow structure, equipped with aerosol cooling mixing axle inside it, the frictional heat produced after stirring system runs up is taken away by the cooling circuit of aerosol cooling mixing axle, solve the problem that the operating of old-fashioned vacuum Manufacturing medicine extract machine mixed at high speed produces, avoid fricative heat pass to stirring paddle 2 and scrape wall oar 3 surface and cause burned mastic, avoid part mastic because high-temperature is rotten or Jiao solidifies, described stirring paddle 2 is rapid solution mix and blend axle, scrape wall oar 3 for circular arc lance formula rubbing board, the stirring of double, two rapid solution eccentric mixing and circular arc lance formula rubbing board by different level are coaxially overall drives hybrid system to combine use, according to box-like three axles of dome head design team, many blades are coaxial overall drive hybrid combining system by different level, realize the mixing of material rapid solution, improving production efficiency.
Described bottom homogenizer 4 is umbrella ejection-type internal recycle bottom homogenizer, this bottom homogenizer 4 includes being made up of biconial type umbrella tooth rotor and stator, described cone parachute tooth rotor all coordinates with the working chamber of accurate stator fine clearance, under stator and bicone umbrella tooth rotor axial jet angle effect, produce powerful big flow fluid power, this aquashear, centrifugal extruding, high-speed cutting and shock, the dispersion and emulsion of moment uniform, fine, simultaneously by the axial umbrella injection of stator slot.Umbrella ejection-type internal recycle bottom homogenizer advances angle by the axial compressive force of cone parachute tooth rotor, propelling material circulates, make that material is fully dispersed, homogenizing is sheared, so that material efficiently, rapidly and uniformly by a phase or multiple phase is being distributed in another continuous phase.The powerful kinetic energy that high tangential velocity and high frequency machinery effect belt produced by rotor high speed rotating come, make material fixed, the gap that rotor is narrow is subject to strong machinery and aquashear, centrifugal extruding, liquid layer rubs, shock is torn and the comprehensive functions such as turbulent flow, so that immiscible solid phase, liquid phase, under the combined effect of corresponding maturation process and appropriate additive, the dispersion and emulsion of moment uniform, fine, moving in circles through high frequency, under the axially upwardly sandblasting of region trochanterica generation and the Circulation of lower axial centrifugal vacuum suction force, on being formed again, lower two strands strong are stirred turbulent flow.Material circulates through for several times, is finally completed dispersion, emulsifying, homogenizing process, finally gives stable high-quality product.
Such as Fig. 2, equipped with bottom valve 5 on the bottom discharge mouth of described tank body 1, this bottom valve 5 is ball valve, and it is that sanitation-grade is without splicing tank bottom ball valve, for controlling raw material turnover in tank body 1, this bottom valve 5 includes rotary cylinder 5.1, rotary cylinder 5.1 is connected with the spheroid 5.3 of ball valve by turning round connecting rod 5.2, between axis and the axis of spheroid 5.3 of rotary cylinder 5.1 in a certain angle, angular range is 10-30 °, it is preferably 15 ° of angles, the design of 15 ° of angles reduces the installing space of tank bottoms valve, decrease the heating of equipment, cooling energy waste, add equipment safety in utilization, can also ensure to rotate on the basis of dynamic seal (packing) demand simultaneously, light opening/shutting valve, decrease the serious ramming material in valve junction, avoid changing kind and cleaning the secondary pollution of tank body, bottom valve 5 top is connected with the bottom of tank body 1 by the flange 5.4 of nested location, greatly reduce the ramming material situation at adpting flange position, sealing ring 5.5 it is provided with between spheroid 5.3 and flange 5.4, sealing ring 5.5 is arranged in seal ring seat 5.6, it it is health bottom bottom valve 5, Quick Release, and the hydraulic quick coupler connector of plane trough of belt, this hydraulic quick coupler connector is connected to hydraulic quick coupler 5.7, this hydraulic quick coupler 5.7 is sanitation-grade thimble connector, it is stainless steel material, meet GMP hygienic practice requirement, greatly reduce maintenance, wash-out valve, the time of pipeline and labor intensity, can be quick, light connecting valve pipeline.
Bottom valve 5 controls the rotation of rotary cylinder 5.1 by the power supply input of low pressure 24V, guarantee the life safety of operating process, scale removal process employee, the design of bottom valve 5 considers high temperature, high vacuum seal requirement, adopt resistant to elevated temperatures fluorubber material, polytetrafluoroethylmaterial material and the design of high-precision rotary dynamic seal, it is ensured that the dynamic and static seal request of equipment.
The described pair of oil cylinder synchronization lifting hydraulic lifting system is the synchronous hydraulic cylinder 6 that the two bottom sides of cover 1 is arranged, synchronous hydraulic cylinder 6 is controlled by synchronization hydraulic system, the bottom of each synchronous hydraulic cylinder 6 is respectively provided with a pedestal, synchronous hydraulic cylinder 6 makes cover 1 lifting stable by system automatic interlock breakdown, light steadily, enhance the safety of cover 1 descending operation simultaneously.
This have high efficient mixed system, meet the GMP vacuum Manufacturing medicine extract machine required adopt with different levels double; two dissolve at a high speed stirring, umbrella emitting internal recycle bottom homogenizer drives powerful mixing system with circular arc lance formula rubbing board composition four, according to dome head design team box-like three axles, many blades by different level coaxial overall drive hybrid combining system realize with umbrella emitting internal recycle bottom homogenizer material rapid solution mix, homogenizing improving production efficiency, Improving The Quality of Products, promotes, has widened toothpaste paste manufacture process.
Claims (5)
1. one kind has high efficient mixed system, meet the GMP vacuum Manufacturing medicine extract machine required, it is characterized in that: it includes tank body (1), tank body (1) bottom is ball-type designed arc-shaped appearance, pot body closing end adopts spherical shell cover, tank body (1) is provided with three set stirring systems: respectively two set height of upper cover coordinate rapid solution mix and blend and center circular arc lance formula to scrape wall mix and blend, and the bottom homogenizer (4) that tank body (1) bottom is arranged, equipped with bottom valve (5) on the bottom discharge mouth of described tank body, it are furnished with double, two oil cylinder synchronization lifting hydraulic lifting systems of paste manufacture process demand and tank lid lifting simultaneously, described rapid solution mix and blend is the stirring paddle (2) covered on tank body (1), described center circular arc lance formula scrape wall mix and blend be on cover scrape wall oar (3), described bottom valve (5) for sanitation-grade without splicing ball valve, the described pair of oil cylinder synchronization lifting hydraulic lifting system is the synchronous hydraulic cylinder (6) that the two bottom sides of cover (1) is arranged.
2. according to claim 1 a kind of have high efficient mixed system, meet GMP require vacuum Manufacturing medicine extract machine, it is characterized in that: described bottom homogenizer (4) is umbrella ejection-type internal recycle bottom homogenizer, this bottom homogenizer (4) includes two cone parachute tooth rotors, and said two cone parachute tooth rotor all coordinates with the working chamber of stator.
3. according to claim 1 a kind of have high efficient mixed system, meet GMP require vacuum Manufacturing medicine extract machine, it is characterized in that: described bottom valve (5) includes rotary cylinder (5.1), rotary cylinder (5.1) is connected with the spheroid (5.3) of ball valve by turning round connecting rod (5.2), bottom valve (5) top is connected with the bottom of tank body (1), bottom valve (5) bottom is hydraulic quick coupler connector, and this hydraulic quick coupler connector is connected to hydraulic quick coupler (5.7).
4. according to claim 3 a kind of have high efficient mixed system, meet GMP require vacuum Manufacturing medicine extract machine, it is characterized in that: bottom valve (5) top is connected with the bottom of tank body (1) by the flange (5.4) of nested location, greatly reduce the ramming material situation at adpting flange position, being provided with sealing ring (5.5) between spheroid (5.3) and flange (5.4), sealing ring (5.5) is arranged in seal ring seat (5.6).
5. according to claim 1 a kind of have high efficient mixed system, meet GMP require vacuum Manufacturing medicine extract machine, it is characterized in that: stirring paddle (2) and scrape and be provided with blade on wall oar (3), blade is offered through hole, stirring paddle (2) and scrape wall oar (3) and be hollow structure, equipped with aerosol cooling mixing axle inside it.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620024756.4U CN205340712U (en) | 2016-01-12 | 2016-01-12 | Vacuum toothpaste manufacturing machine with high -efficient hybrid system, accord with GMP requirement |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620024756.4U CN205340712U (en) | 2016-01-12 | 2016-01-12 | Vacuum toothpaste manufacturing machine with high -efficient hybrid system, accord with GMP requirement |
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| CN205340712U true CN205340712U (en) | 2016-06-29 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105498608A (en) * | 2016-01-12 | 2016-04-20 | 江阴市恒中精工机械有限公司 | Vacuum unguent machine provided with efficient mixing system and meeting GMP requirements |
| CN111229072A (en) * | 2020-03-19 | 2020-06-05 | 江阴市恒中精工机械有限公司 | High-viscosity material mixing device and method |
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2016
- 2016-01-12 CN CN201620024756.4U patent/CN205340712U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105498608A (en) * | 2016-01-12 | 2016-04-20 | 江阴市恒中精工机械有限公司 | Vacuum unguent machine provided with efficient mixing system and meeting GMP requirements |
| CN111229072A (en) * | 2020-03-19 | 2020-06-05 | 江阴市恒中精工机械有限公司 | High-viscosity material mixing device and method |
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