CN205340646U - Handle high melting blender that glues material - Google Patents
Handle high melting blender that glues material Download PDFInfo
- Publication number
- CN205340646U CN205340646U CN201521083050.7U CN201521083050U CN205340646U CN 205340646 U CN205340646 U CN 205340646U CN 201521083050 U CN201521083050 U CN 201521083050U CN 205340646 U CN205340646 U CN 205340646U
- Authority
- CN
- China
- Prior art keywords
- internal jacket
- mixer
- cylinder
- highly viscous
- outer cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The utility model provides a handle high melting blender that glues material, the main part is blender barrel body, it regards as inner clamping sleeve to use to be linked to be a whole to the barrel by two inside and outside drums with annular semicircle pipe and round steel or thick -walled pipe, in arranging 1~4 such inner clamping sleeve in melting mixing tank, melting mixing tank's wall sets up the form into jacket heating or outer coiled tube heating, centre at melting mixing tank sets up stirring paddle leaf, this stirring paddle leaf uses the inner clamping sleeve by round steel connection strengthened who is close to with it as interior draft tube, the available steam of heating medium is available conduction oil or other heating medium also. This equipment can be used to tower granulation compound fertilizer device's urea or ammonium nitrate melting ware and one mixes the groove, two mixes grooves, also can be used to the melting mixing apparatus that other height glue the material, has solved high glutinous the dip in problem of material to equipment inside of gluing, this equipment cost is low, the thermal efficiency is high, and energy consumption and running cost are low, and the equipment exhaust emissions is few, and the installation and the debugging of equipment are simple.
Description
Technical field
This utility model relates to the technical field of chemical industry equipment, particularly relates to a kind of melt mixer processing highly viscous material.
Background technology
Material melts mixing in prior art, owing in material, solid particle is heated uneven, fraction solids particle fusion is slow, and material viscosity after melting mixing is big, it is easy to the glutinous tube wall dipped at equipment bonds and is detained, and blocks pipeline, production is made to continue, after solid material adds blender, it is impossible to sufficient melting mixing in time, partial material is made to be heated too much, material is caused to decompose rotten, cause product quality low, waste resource, contaminated environment.In chemical process, particularly need organic-inorganic solid material Flashmelts such as carbamide, sulfur, ammonium nitrate and stearic acid in compound fertilizer, acid production with sulphur, carbamide and stearyl chloride production process, to meet explained hereafter needs.When melt granules carbamide, the content of biuret to be controlled, if the content overproof of biuret, burn seedlings phenomenon can be caused；When melted ammonium nitrate phosphorus, have the possibility caught fire or explode, there is certain danger, take into full account the safety of equipment, it is low to there is the thermal efficiency in fusion apparatus of the prior art, and solid material can not produce the long rotten drawback reducing effect with secondary species generation caused of heated time by Flashmelt after adding, and adopts coil heat exchange more, solid material is easily glutinous dips in insoluble caking between coil pipe, and energy consumption is big.
A kind of solid urea melting plant as disclosed in Chinese patent CN101391904B, it is intended to solve existing such device melting efficiency is not high, be easily generated biuret, be difficult to cleaning safeguards, and the technical problem that operation cost is high.This utility model device includes melted tank, rabbling mechanism, the heating coil that is arranged in melted tank, and the shaft of described rabbling mechanism and stirring paddle are positioned at melted tank, it is characterised in that described melted tank bottoms is curved surface, arranges discharging hole in curved bottom portion；The overfall of connection shotcrete pipe is set on melted pot sidewall top；Shaft is at least laid upper and lower two-layer stirring paddle；Lower area inside heating coil arranges guide shell, and lower floor's stirring paddle is matched with in this guide shell, a kind of solid urea melting plant that this utility model provides, it is not provided with external heat structure, internal heating coils easily makes that material is glutinous to be dipped between coil pipe, being heated long rotten, stirring can not be abundant.
As Chinese patent CN202558785U is disclosed that a kind of unpowered quick urea melting device of Tower-type melt granulation.Including the upper end housing with end socket, it is arranged on the skirt below housing, end socket arranges charge door, the lower end of housing arranges clean-up port, the sidewall of housing arranges steam inlet and steam (vapor) outlet, discharging opening, the inner chamber of housing arranges calandria, the two ends of described calandria are connected with steam inlet and steam (vapor) outlet respectively, it is characterized in that: described calandria includes the shell of tubulose sandwich, it is arranged on the upper lateral tube of shell upper end, it is arranged on the lower transverse tubule of shell lower end, it is connected to the vertical tube between upper lateral tube and lower transverse tubule, described upper lateral tube is vertical with shell with the axis of lower transverse tubule, upper lateral tube connects with the interlayer of shell with the two ends of lower transverse tubule, the upper end of vertical tube connects with upper lateral tube, the lower end of vertical tube connects with lower transverse tubule.Being not provided with agitating device, material is heated uneven, it is easy to make material heated time long rotten, and this equipment also needs design blender to cooperate with.
Utility model content
For overcoming the smelting solid material speed existed in prior art slow, melted uneven and material viscosity after melting mixing causes that greatly material is stained with to stick and adding heat pipe and equipment inner wall, excessively there is secondary reaction in the glutinous heating material dipped in, causing material loss waste problem, this utility model provides a kind of melt mixer processing highly viscous material.
The technical solution adopted in the utility model is: a kind of melt mixer processing highly viscous material, main body is mixer tube body, upper cover, low head and be arranged at the intrinsic agitating device of mixer tube, described agitating device is arranged on upper cover, described upper cover and low head are arranged on mixer tube body, its innovative point is in that: described mixer tube is originally internal also includes several internal jacket, the inner support mated with internal jacket number and some external heat coil pipes, described each internal jacket and an inner support pairing, this inner support is fixed on bottom the cylinder of mixer tube body point, described inner support is fixedly installed internal jacket；Described some external heat coil pipes are uniformly fixed on mixer tube body outer surface.
On this basis, the number of described internal jacket is 1～4.
On this basis, described internal jacket includes inner cylinder, outer cylinder and annular semi-circular tube, and described outer cylinder is sheathed on outside inner cylinder, and both position of center line are consistent, described annular semi-circular tube is arranged at inner cylinder and outer cylinder two ends, and the two ends of annular semi-circular tube and inner cylinder and outer cylinder are welded to connect.
On this basis, described annular semi-circular tube includes annular semi-circular tube and lower annular semi-circular tube, and described inner cylinder and outer cylinder upper end are welded to connect with upper annular semi-circular tube respectively, and described inner cylinder and outer cylinder lower end are welded to connect with lower annular semi-circular tube respectively.
On this basis, described internal jacket is additionally provided with stiffening device, and this stiffening device is installed between inner cylinder and outer cylinder, and employing is welded to connect, it is achieved the reinforcement effect between inner cylinder and outer cylinder so that internal jacket can be born and be added higher intrinsic pressure and external pressure.
On this basis, described fixing device is round steel or thick-walled pipe.
On this basis, the diameter of described inner cylinder 60mm～200mm less of the diameter of outer cylinder.
On this basis, the diameter of described inner cylinder 90mm～130mm less of the diameter of outer cylinder.
On this basis, described agitating device includes motor part, variable part, shaft and stirring paddle, and described stirring paddle is fixed on shaft, and shaft is connected with motor part by variable part；Described stirring paddle is propeller, and this propeller is provided with 2～3 groups of stirrer paddles, and often group stirrer paddle is provided with 2～3 stirrer paddles.
On this basis, described cylinder being also equipped with overfall, the distance between horizontal center line and the upper annular semi-circular tube of internal jacket of described overfall is 100mm～400mm.
Compared with prior art, the beneficial effects of the utility model are:
(1) melt mixer of process highly viscous material of the present utility model, cost is low, the thermal efficiency is high, energy consumption and running cost are low, and effectively prevent glutinous in heating process of material and dip in phenomenon, close poly-and caking phenomenon, the exhaust emissions of equipment is few, environmental pollution is little, and the process of tail gas is simple, and installation and the debugging of equipment are simple.
(2) melt mixer of process highly viscous material of the present utility model, internal jacket is placed in melting mixing container, the wall of melting mixing container is set to chuck heating or the form of outer coil pipe heating, arranging stirring stirrer paddle in the centre of melting mixing container, this stirring stirrer paddle is used as internal jacket close with it as inner draft tube and is used.
(3) melt mixer of process highly viscous material of the present utility model, undertaken being welded to connect reinforcement by forming two cylinder round steel or thick-walled pipe or other stiffening devices inside and outside internal jacket, make that its internal jacket is inside and outside bears enough malleations or negative pressure, add thermal medium with pressure in order to passing in it, make the medium outside internal jacket be heated.
(4) melt mixer of process highly viscous material of the present utility model, it is welded to connect reinforcement by also serving as two cylinder round steel inside and outside the internal jacket that guide shell uses, polish smooth after welding, it is also possible that do not alter liquid between inside and outside two cylinders of composition internal jacket, only its top and its underpart can the effects of working fluid.
(5) melt mixer of process highly viscous material of the present utility model, internal jacket is introduced in melt mixing equipment, vertical cylindrical wall is so only had to contact with heated material, make heated material not easily dip in and bond on firing equipment, solve existing equipment Problems existing, particularly solve the mixed groove of in compound fertilizer with high tower granulation process device, two mixed grooves dip in due to the glutinous of its materials inside, cause blowing down clearance time with steam long, make the material that blowing goes out stick and dip in high tower tower wall, cause the moisture height of product, ratio defective product reduces, glutinous make when dipping in serious the production cannot the problem that carries out of normal continuous.
Accompanying drawing explanation
Fig. 1 is melt mixer front section view in the present embodiment；
Fig. 2 is the internal jacket sectional view using round steel to connect in the present embodiment；
Fig. 3 is the internal jacket sectional view using thick-walled pipe to connect in the present embodiment.
Detailed description of the invention
Below in conjunction with drawings and Examples, this utility model is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain this utility model, be not used to limit this utility model.
A kind of detailed description of the invention as shown in Figure 1, Figure 2 and Figure 3: of the present utility model disclose a kind of melt mixer processing highly viscous material, main body is mixer tube body 13, upper cover 7, low head 15 and the agitating device being arranged in mixer tube body 13, agitating device is arranged on upper cover 7, upper cover 7 and low head 15 are arranged on mixer tube body 13, also including inner support and some external heat coil pipes 9 that several internal jacket 12 are mated with internal jacket 12 number in mixer tube body 13, it is internal that internal jacket 12 is positioned at cylinder body 13；Each internal jacket 12 and an inner support pairing, this inner support is fixed at the bottom of the interior barrel of mixer tube body 13, and inner support is fixedly installed internal jacket 12；Some external heat coil pipes 9 are uniformly fixed on mixer tube body 13 outer surface, and external heat coil pipe 9 is provided with external heat medium entrance 17 and external heat condensation-water drain 20.
As preferably, the number of internal jacket can be 1～4.
As shown in Figure 1: cylinder body 13 also includes sewage draining exit 21, and sewage draining exit 21 is arranged on bottom cylinder body 13；Both sides, cylinder body 13 lower end are respectively provided with internal jacket steam inlet 19 and internal jacket condensation-water drain 16；Being arranged on above cylinder body 13 by upper cover 7 and be secured to, low head 15 is positioned at below cylinder body 13 and is secured to, and is separately installed with solid material charging aperture 4, carbamide (or ammonium nitrate) liquid charging aperture 6, air vent 5 on upper cover 7；During as melting device, what solid material charging aperture 4 added is carbamide (or ammonium nitrate) solid, and during as blender, solid material charging aperture 4 can add other solid except carbamide, ammonium nitrate (ammonium nitrate phosphorus).
As preferably, as shown in Figure 2: internal jacket 12 includes inner cylinder 122, outer cylinder 124, upper annular semi-circular tube 121 and lower annular semi-circular tube 125, outer cylinder 124 is located at outside inner cylinder 122, and both position of center line are consistent, upper annular semi-circular tube 121 and lower annular semi-circular tube 125 are respectively arranged at inner cylinder and outer cylinder two ends and weld with it.As preferably, inner cylinder 122 and outer cylinder 124 upper end are fixing with upper annular semi-circular tube 121 respectively to be connected, and inner cylinder 122 and outer cylinder 124 lower end are fixing with lower annular semi-circular tube 121 respectively to be connected, the vertical annular spread of internal jacket 12；It is straight barrel type that present embodiment arranges internal jacket, and straight barrel type internal jacket not easily makes material wall built-up, cohering block thus avoiding material internal jacket surface is viscous, making material not easily and producing by-product because of long-time decomposes or reaction.
As shown in Figure 2: internal jacket 12 can increase round steel 1231 and be used as stiffening device, round steel 1231 is welded to connect with inner cylinder 122 and outer cylinder 124 respectively.The inside and outside two cylinder round steel 1231 forming internal jacket in the present embodiment are welded to connect reinforcement, ensure to make that its internal jacket is inside and outside bears enough malleations or negative pressure, thermal medium is added in order to passing in it with pressure, the medium outside internal jacket is made to be heated, polish smooth after round steel is welded, making not alter liquid between inside and outside two cylinders of composition internal jacket, only its top and its underpart can working fluids, it is possible to play the effect of guide shell；
Another kind of selection as the present embodiment, fixing device can select thick-walled pipe 1232, as shown in Figure 3: the inside and outside cylinder of internal jacket selects thick-walled pipe 1232 to add strong ties, owing to inner cylinder 122 is connected by thick-walled pipe 1232 with outer cylinder 124, use thick-walled pipe is fixed, and the connection strengthening inner cylinder and outer cylinder expands internal jacket heat exchange area simultaneously, can use in the position that internal jacket uses not as guide shell, improve equipment thermal efficiency, make the more Flashmelt of material.
As preferably, inner cylinder 122 60mm～200mm less of outer cylinder 124 diameter.As it is further preferred that inner cylinder 122 90mm～130mm less of outer cylinder 124 diameter.The diameter of inner cylinder and outer cylinder, than the mixing efficiency being directly connected to internal jacket, makes heated material not easily dip in and bonds to firing equipment.
As shown in Figure 1: overfall 11 and bearing 18 are installed on the present embodiment cylinder body 13, in order to ensure that feed liquid carries out best melting mixing effect, by the bottom of solid material charging aperture 4 centrage above the centrage of overfall 11 and from overfall 11 between 150mm～300mm, the end face of the upper annular semi-circular tube 121 of internal jacket 12 the lower section of feed liquid overfall centrage and from feed liquid overfall centrage between 100mm～400mm.
As the presently preferred embodiments, as shown in Figure 1: agitating device includes motor part, variable part, shaft 8 and stirring paddle, described stirring paddle is fixed on shaft 8, and shaft 8 is fixed in motor part and is connected with motor part by variable part；Stirring paddle is propeller, and this propeller is provided with 2～3 groups of stirrer paddles 10, and often group stirrer paddle 10 is provided with 2～3 stirrer paddles.Melted blender in this utility model, stirring paddle is provided with 2～3 groups of stirrer paddles, makes mixing of materials evenly, and thermal diffusion faster evenly, makes material be heated evenly, Flashmelt, it is to avoid heated time is long causes decomposition rotten.Motor section is divided and is included motor 1, reductor 2 and reductor support 3, motor 1 and reductor 2 and be installed on reductor support 3.
As shown in Figure 1: external heat coil pipe 9 adopts with cylinder body 13 and is welded to connect, as preferably, external heat coil pipe 9 is arranged in semi-circular tube；When adding thermal medium and being steam, steam enters from the external heat steam inlet 17 of external heat coil pipe 9 and internal jacket steam inlet 19 respectively, after external heat coil pipe 9 and internal jacket 12 heat exchange condense, condensed water is discharged by external heat condensation-water drain 20 and internal jacket condensation-water drain 16；When adding thermal medium and being conduction oil, medium gateway is exchanged by conduction oil heat exchange.Above-mentioned internal jacket is placed in melting mixing container, the wall of melting mixing container is set to the form of chuck heating or external heat, in the centre of melting mixing container, stirring stirrer paddle is set, this stirring stirrer paddle is used as internal jacket close with it as inner draft tube and is used, internal jacket is introduced in melt mixing equipment, so only have vertical internal jacket cylindrical wall to contact with heated material, make heated material not easily dip in and bond on firing equipment, solve existing equipment Problems existing.
Described above illustrate and describes preferred embodiment of the present utility model, as previously mentioned, it is to be understood that this utility model is not limited to form disclosed herein, it is not to be taken as the eliminating to other embodiments, and can be used for other combinations various, amendment and environment, and in utility model contemplated scope described herein, can be modified by the technology of foregoing description or association area or knowledge.And the change that those skilled in the art carry out and change are without departing from spirit and scope of the present utility model, then all should in the protection domain of this utility model claims.
Claims (10)
1. the melt mixer processing highly viscous material, main body is mixer tube body (13), upper cover (7), low head (15) and the agitating device being arranged in mixer tube body (13), described agitating device is arranged on upper cover (7), described upper cover (7) and low head (15) are arranged on mixer tube body (13), it is characterized in that: in described mixer tube body (13), also include several internal jacket (12), the inner support (14) mated with internal jacket (12) number and some external heat coil pipes (9), each described internal jacket (12) and inner support (14) pairing, this inner support (14) is fixed on bottom the cylinder of mixer tube body (13) point, described inner support (14) is fixedly installed internal jacket (12)；Described some external heat coil pipes (9) are uniformly fixed on mixer tube body (13) outer surface.
2. the melt mixer of process highly viscous material according to claim 1, it is characterised in that: the number of described internal jacket (12) is 1～4.
3. the melt mixer of process highly viscous material according to claim 1 and 2, it is characterized in that: described internal jacket (12) includes inner cylinder (122), outer cylinder (124) and annular semi-circular tube, described outer cylinder (124) is sheathed on inner cylinder (122) outward, and both position of center line are consistent, described annular semi-circular tube is arranged at inner cylinder (122) and outer cylinder (124) two ends, and the two ends of annular semi-circular tube and inner cylinder (122) and outer cylinder (124) are welded to connect.
4. the melt mixer of process highly viscous material according to claim 3, it is characterized in that: described annular semi-circular tube includes annular semi-circular tube (121) and lower annular semi-circular tube (125), described inner cylinder (122) and outer cylinder (124) upper end are welded to connect with upper annular semi-circular tube (121) respectively, and described inner cylinder (122) and outer cylinder (124) lower end are welded to connect with lower annular semi-circular tube (125) respectively.
5. the melt mixer of process highly viscous material according to claim 3, it is characterized in that: described internal jacket (12) is additionally provided with stiffening device, this stiffening device is installed between inner cylinder (122) and outer cylinder (124), and employing is welded to connect, realize the reinforcement effect between inner cylinder (122) and outer cylinder (124) so that internal jacket can bear higher intrinsic pressure and external pressure.
6. the melt mixer of process highly viscous material according to claim 5, it is characterised in that: described stiffening device is round steel (1231) or thick-walled pipe (1232).
7. the melt mixer of process highly viscous material according to claim 3, it is characterised in that: the diameter 60mm～200mm less of the diameter of outer cylinder (124) of described inner cylinder (122).
8. the melt mixer of process highly viscous material according to claim 7, it is characterised in that: the diameter of described inner cylinder (122) and the little 90mm～130mm of diameter of outer cylinder (124).
9. the melt mixer of process highly viscous material according to claim 1, it is characterized in that: described agitating device includes motor part, variable part, shaft (8) and stirring paddle, described stirring paddle is fixed on shaft (8), and shaft (8) is connected with motor part by variable part；Described stirring paddle is propeller, and this propeller is provided with 2～3 groups of stirrer paddles (10), often organizes stirrer paddle (10) and is provided with 2～3 stirrer paddles, and this stirrer paddle is used as internal jacket close with it as inner draft tube and is used.
10. the melt mixer of process highly viscous material according to claim 1, it is characterized in that: be also equipped with overfall (11) on described cylinder, the distance between horizontal center line and upper annular semi-circular tube (121) of internal jacket (12) of described overfall (11) is 100mm～400mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521083050.7U CN205340646U (en) | 2015-12-22 | 2015-12-22 | Handle high melting blender that glues material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521083050.7U CN205340646U (en) | 2015-12-22 | 2015-12-22 | Handle high melting blender that glues material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205340646U true CN205340646U (en) | 2016-06-29 |
Family
ID=56170102
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521083050.7U Expired - Fee Related CN205340646U (en) | 2015-12-22 | 2015-12-22 | Handle high melting blender that glues material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205340646U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105435684A (en) * | 2015-12-22 | 2016-03-30 | 江苏瑞安特重型机械有限公司 | Fusion mixer for processing high-viscosity materials |
-
2015
- 2015-12-22 CN CN201521083050.7U patent/CN205340646U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105435684A (en) * | 2015-12-22 | 2016-03-30 | 江苏瑞安特重型机械有限公司 | Fusion mixer for processing high-viscosity materials |
| CN105435684B (en) * | 2015-12-22 | 2018-08-24 | 江苏瑞安特重型机械有限公司 | A kind of melt mixer of the high viscous material of processing |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105536653A (en) | A fusing and mixing device for treating high viscosity materials | |
| CN105435684B (en) | A kind of melt mixer of the high viscous material of processing | |
| CN103949083B (en) | A kind of crystallizing tank | |
| CN103936252B (en) | A kind of continous way tower reactor for sludge hot hydrolysis treatment | |
| CN2883396Y (en) | Novel environment protective roasting furnace for sulfuric acid resolving rare-earth ore | |
| CN101391904A (en) | Urea melting apparatus | |
| CN205340646U (en) | Handle high melting blender that glues material | |
| CN206660860U (en) | A kind of heater for rolling steel vent gas treatment tower | |
| CN208933404U (en) | Rotary blowing combined type desulfurization agitator head for hot metal and molten iron desulphurization stirring device | |
| CN205340761U (en) | Handle high melting blender that glues material | |
| CN107448958A (en) | Chemical emission processing unit | |
| CN106732290A (en) | A kind of reactor of continuous production nitromethane | |
| CN205361282U (en) | Immersion melting ware | |
| CN203990611U (en) | Paint stirring reactor | |
| CN206566900U (en) | A kind of reactor of continuous production nitromethane | |
| CN109621880B (en) | CO (carbon monoxide)2System and method for preparing furfural by biomass continuous hydrothermal method under atmosphere | |
| CN205634892U (en) | Throw sulphur device in thionyl chloride refining process | |
| CN212712755U (en) | Refining and recycling device for low-grade phosphorus sludge | |
| CN210114984U (en) | Novel SNCR urea dissolving tank | |
| CN105435717B (en) | A kind of immersion melting device | |
| CN209685316U (en) | A kind of device producing yellow phosphorus | |
| CN106966930B (en) | A kind of method of supergravity reactor Green synthesis petroleum sulfonate for tertiary oil recovery | |
| CN208302591U (en) | A kind of automation arsenones add agent and disposal plant automatically | |
| CN206996562U (en) | A kind of stirred tank | |
| CN105922470B (en) | A kind of thick refining plasticizing system of reclaimed rubber |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160629 Termination date: 20171222 |