CN205331072U - Extruder hydraulic means - Google Patents

Extruder hydraulic means Download PDF

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CN205331072U
CN205331072U CN201620081575.5U CN201620081575U CN205331072U CN 205331072 U CN205331072 U CN 205331072U CN 201620081575 U CN201620081575 U CN 201620081575U CN 205331072 U CN205331072 U CN 205331072U
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pipeline
port
oil
valve
communicates
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熊勇
马玉生
马国荣
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XINJIANG XINLV ALUMINUM INDUSTRY Co Ltd
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XINJIANG XINLV ALUMINUM INDUSTRY Co Ltd
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Abstract

本实用新型涉及一种挤压机液压装置,包括油箱,油箱通过进油管道连接油泵的输入口,油泵的输出口通过第一管道连接电磁换向阀的第一端口,第一管道上设有第一单向阀,第一管道分别连通蓄能器和压力继电器,电磁换向阀的第二端口与增压缸的下腔连通,电磁换向阀的第三端口分别连通增压器的上腔和外控顺序阀的输入端,外控顺序阀的输出端与增压缸的增压接口连通,电磁换向阀的第四端口通过第二管道连通油箱,第二管道上设有第二单向阀。通过设置蓄能器,当挤压机中的增压缸的需求的压力不足时,能作为额外的液压,保证挤压机的液压需求;当油泵突然供油导致管道中油压瞬间增大时,蓄能器能吸收这部分的能量,以保证整个系统压力正常。

The utility model relates to a hydraulic device for an extrusion machine, which comprises an oil tank, the oil tank is connected to the input port of an oil pump through an oil inlet pipeline, the output port of the oil pump is connected to the first port of an electromagnetic reversing valve through a first pipeline, and the first pipeline is provided with a The first one-way valve, the first pipeline communicates with the accumulator and the pressure relay respectively, the second port of the electromagnetic reversing valve communicates with the lower chamber of the booster cylinder, and the third port of the electromagnetic reversing valve communicates with the upper chamber of the supercharger respectively. chamber and the input end of the external control sequence valve, the output end of the external control sequence valve is connected with the boost port of the booster cylinder, the fourth port of the electromagnetic reversing valve is connected with the oil tank through the second pipeline, and the second pipeline is equipped with a second one-way valve. By setting the accumulator, when the demand pressure of the booster cylinder in the extruder is insufficient, it can be used as an additional hydraulic pressure to ensure the hydraulic pressure demand of the extruder; when the oil pump suddenly supplies oil and the oil pressure in the pipeline increases instantaneously , the accumulator can absorb this part of the energy to ensure the normal pressure of the entire system.

Description

一种挤压机液压装置A hydraulic device for an extrusion press

技术领域technical field

本实用新型涉及液压设备技术领域,尤其涉及一种挤压机液压装置。The utility model relates to the technical field of hydraulic equipment, in particular to a hydraulic device for an extrusion machine.

背景技术Background technique

目前很多挤压机的动作都是通过液压系统,借助电气系统的控制以完成挤压机的各种工艺循环动作。其工作原理是通过专用液压油作为工作介质,通过油泵作为动力源,靠油泵的作用力使液压油通过液压管路系统进入主油缸,利用液体的压力推动活塞运动。现有技术下的挤压机液压系统,每秒压制行程越长(即实现快速压制)则需要的电机功率就越大,很难达到我们一般希望的速度快、功率小的要求,在节能方面每秒压制30-100毫往往达不到,造成挤压过程中压力不足。At present, the actions of many extruders are controlled by the hydraulic system and the electrical system to complete various process cycle actions of the extruder. Its working principle is to use special hydraulic oil as the working medium, and the oil pump as the power source, relying on the force of the oil pump to make the hydraulic oil enter the main oil cylinder through the hydraulic pipeline system, and use the pressure of the liquid to push the piston to move. The hydraulic system of the extruder under the existing technology, the longer the pressing stroke per second (that is, to achieve rapid pressing), the greater the power of the motor is required, and it is difficult to meet the requirements of fast speed and low power that we generally hope. In terms of energy saving Pressing 30-100 mm per second is often not achieved, resulting in insufficient pressure during the extrusion process.

实用新型内容Utility model content

本实用新型所要解决的技术问题是提供一种结构简单,能为挤压机提供足够压力的挤压机液压装置。The technical problem to be solved by the utility model is to provide an extruder hydraulic device which has a simple structure and can provide sufficient pressure for the extruder.

本实用新型解决上述技术问题的技术方案如下:一种挤压机液压装置,包括油箱,所述油箱通过进油管道连接油泵的输入口,所述油泵的输出口通过第一管道连接电磁换向阀的第一端口,所述第一管道上设有第一单向阀,所述第一单向阀与所述电磁换向阀之间的所述第一管道分别连通蓄能器和压力继电器,所述电磁换向阀的第二端口与增压缸的下腔连通,所述电磁换向阀的第三端口分别连通所述增压器的上腔和外控顺序阀的输入端,所述外控顺序阀的输出端与所述增压缸的增压接口连通,所述电磁换向阀的第四端口通过第二管道连通所述油箱,所述第二管道上设有第二单向阀。The technical scheme of the utility model for solving the above-mentioned technical problems is as follows: a hydraulic device for an extruder, including an oil tank, the oil tank is connected to the input port of the oil pump through the oil inlet pipeline, and the output port of the oil pump is connected to the electromagnetic reversing valve through the first pipeline The first port of the valve, the first pipeline is provided with a first one-way valve, and the first pipeline between the first one-way valve and the electromagnetic reversing valve communicates with the accumulator and the pressure relay respectively , the second port of the electromagnetic reversing valve communicates with the lower chamber of the booster cylinder, and the third port of the electromagnetic reversing valve communicates with the upper chamber of the supercharger and the input end of the external control sequence valve respectively, so The output end of the externally controlled sequence valve communicates with the pressurization interface of the booster cylinder, the fourth port of the electromagnetic reversing valve communicates with the fuel tank through the second pipeline, and the second pipeline is provided with a second unit to the valve.

本实用新型的有益效果是:本实用新型采用增压缸,能提高挤压过程中的压力,并且通过设置蓄能器,在一般情况下将油液存储起来转变为蓄能器的压缩能,当挤压机中的增压缸的需求的压力不足时,能作为额外的液压,保证挤压机的液压需求;当油泵突然供油导致管道中油压瞬间增大时,蓄能器能吸收这部分的能量,以保证整个系统压力正常。The beneficial effects of the utility model are: the utility model adopts a pressurized cylinder, which can increase the pressure in the extrusion process, and by setting the accumulator, the oil is stored and converted into the compression energy of the accumulator under normal circumstances. When the demand pressure of the pressurized cylinder in the extruder is insufficient, it can be used as additional hydraulic pressure to ensure the hydraulic pressure demand of the extruder; when the oil pump suddenly supplies oil and the oil pressure in the pipeline increases instantaneously, the accumulator can absorb This part of the energy to ensure the normal pressure of the entire system.

在上述技术方案的基础上,本实用新型还可以做如下改进。On the basis of the above technical solutions, the utility model can also be improved as follows.

进一步,所述第一管道和所述第二管道之间通过溢流管道连通,所述溢流管道上设有电磁溢流阀。Further, the first pipeline communicates with the second pipeline through an overflow pipeline, and an electromagnetic overflow valve is provided on the overflow pipeline.

采用上述进一步方案的有益效果是:第一管道和第二管道通过溢流阀连通,当第一管道内的油压过大时,能通过溢流阀将部分油输送到第二管道,保证第一管道的油压正常。The beneficial effect of adopting the above further solution is: the first pipeline and the second pipeline are connected through the overflow valve, and when the oil pressure in the first pipeline is too high, part of the oil can be transferred to the second pipeline through the overflow valve to ensure that the first The oil pressure of a pipeline is normal.

进一步,所述蓄能器为活塞式蓄能器,所述活塞式蓄能器的一端与所述第一管道连通,所述活塞式蓄能器的另一端通过进气管道连通高压气罐,所述进气管道上设有进气流量控制阀。Further, the accumulator is a piston accumulator, one end of the piston accumulator communicates with the first pipeline, and the other end of the piston accumulator communicates with the high-pressure gas tank through the intake pipeline, An intake flow control valve is provided on the intake pipe.

采用上述进一步方案的有益效果是:蓄能器采用活塞式蓄能器,蓄能器的一端通过管道连接高压气罐,可将气压转换为管道系统内的液压,进一步保证增压缸的液压需要。The beneficial effect of adopting the above further scheme is: the accumulator adopts a piston type accumulator, and one end of the accumulator is connected to a high-pressure gas tank through a pipeline, which can convert the air pressure into the hydraulic pressure in the pipeline system, further ensuring the hydraulic pressure of the booster cylinder .

进一步,所述进油管道上设有滤油器。Further, an oil filter is provided on the oil inlet pipeline.

采用上述进一步方案的有益效果是:滤油器的设置能避免油箱内的杂质进入到增压管道中对装置造成损坏。The beneficial effect of adopting the above further solution is: the arrangement of the oil filter can prevent the impurities in the oil tank from entering the pressurized pipeline and causing damage to the device.

进一步,所述油箱上设有平衡气压开口,所述平衡气压开口处设有空气滤清器。Further, the fuel tank is provided with a balanced air pressure opening, and an air filter is provided at the balanced air pressure opening.

采用上述进一步方案的有益效果是:平衡气压开口的设置能保证油箱内的气压平衡。The beneficial effect of adopting the above further solution is that the arrangement of the balance air pressure opening can ensure the air pressure balance in the fuel tank.

进一步,所述油箱上设有用于观察所述油箱内液位高度的液位计。Further, the oil tank is provided with a liquid level gauge for observing the liquid level in the oil tank.

采用上述进一步方案的有益效果是:液位计的设置方便工作人员了解油箱内的油量。The beneficial effect of adopting the above further solution is that the setting of the liquid level gauge is convenient for the staff to know the amount of oil in the oil tank.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:

1、油箱,2、进油管道,3、油泵,4、第一管道,5、电磁换向阀,5-1、第一端口,5-2、第二端口,5-3、第三端口,5-4、第四端口,6、第一单向阀,7、蓄能器,8、压力继电器,9、增压缸,10、外控顺序阀,11、第二管道,12、第二单向阀,13、溢流管道,14、电磁溢流阀,15、进气管道,16、高压气罐,17、进气流量控制阀,18、滤油器,19、平衡气压开口,20、空气滤清器,21、液位计。1. Oil tank, 2. Oil inlet pipe, 3. Oil pump, 4. First pipe, 5. Electromagnetic reversing valve, 5-1, First port, 5-2, Second port, 5-3, Third port , 5-4, the fourth port, 6, the first one-way valve, 7, the accumulator, 8, the pressure relay, 9, the booster cylinder, 10, the external control sequence valve, 11, the second pipeline, 12, the first Two one-way valves, 13, overflow pipeline, 14, electromagnetic overflow valve, 15, intake pipeline, 16, high-pressure gas tank, 17, intake flow control valve, 18, oil filter, 19, balance air pressure opening, 20. Air filter, 21. Liquid level gauge.

具体实施方式detailed description

以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present utility model are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the utility model, and are not used to limit the scope of the utility model.

如图1所示,本实用新型包括油箱1,所述油箱1通过进油管道2连接油泵3的输入口,所述油泵3的输出口通过第一管道4连接电磁换向阀5的第一端口5-1,所述第一管道4上设有第一单向阀6,所述第一单向阀6与所述电磁换向阀5之间的所述第一管道4分别连通蓄能器7和压力继电器8,所述电磁换向阀5的第二端口5-2与增压缸9的下腔连通,所述电磁换向阀5的第三端口5-3分别连通所述增压器的上腔和外控顺序阀10的输入端,所述外控顺序阀10的输出端与所述增压缸的增压接口连通,所述电磁换向阀5的第四端口5-4通过第二管道11连通所述油箱1,所述第二管道11上设有第二单向阀12。所述第一管道4和所述第二管道11之间通过溢流管道13连通,所述溢流管道13上设有电磁溢流阀14。所述蓄能器7为活塞式蓄能器7,所述活塞式蓄能器7的一端与所述第一管道4连通,所述活塞式蓄能器7的另一端通过进气管道15连通高压气罐16,所述进气管道15上设有进气流量控制阀17。所述进油管道2上设有滤油器18。所述油箱1上设有平衡气压开口19,所述平衡气压开口19处设有空气滤清器20。所述油箱1上设有用于观察所述油箱1内液位高度的液位计21。As shown in Figure 1, the utility model comprises an oil tank 1, the oil tank 1 is connected to the input port of the oil pump 3 through the oil inlet pipeline 2, and the output port of the oil pump 3 is connected to the first electromagnetic reversing valve 5 through the first pipeline 4. Port 5-1, the first pipeline 4 is provided with a first one-way valve 6, and the first pipeline 4 between the first one-way valve 6 and the electromagnetic reversing valve 5 is respectively connected to the energy storage device 7 and pressure relay 8, the second port 5-2 of the electromagnetic reversing valve 5 communicates with the lower cavity of the booster cylinder 9, and the third port 5-3 of the electromagnetic reversing valve 5 communicates with the booster cylinder 9 respectively. The upper chamber of the pressurizer and the input end of the external control sequence valve 10, the output end of the external control sequence valve 10 communicates with the boost port of the booster cylinder, the fourth port 5- 4 communicate with the oil tank 1 through a second pipeline 11, and a second one-way valve 12 is provided on the second pipeline 11. The first pipeline 4 communicates with the second pipeline 11 through an overflow pipeline 13 , and an electromagnetic overflow valve 14 is provided on the overflow pipeline 13 . The accumulator 7 is a piston accumulator 7, one end of the piston accumulator 7 communicates with the first pipeline 4, and the other end of the piston accumulator 7 communicates with the intake pipeline 15 A high-pressure gas tank 16, and an intake air flow control valve 17 is arranged on the air intake pipe 15 . An oil filter 18 is arranged on the oil inlet pipe 2 . The fuel tank 1 is provided with a balanced air pressure opening 19, and an air filter 20 is provided at the balanced air pressure opening 19. The oil tank 1 is provided with a liquid level gauge 21 for observing the liquid level in the oil tank 1 .

本实用新型采用增压缸9,能提高挤压过程中的压力,并且通过设置蓄能器7,在一般情况下将油液存储起来转变为蓄能器的压缩能,当挤压机中的增压缸9的需求的压力不足时,能作为额外的液压,保证挤压机的液压需求;当油泵3突然供油导致管道中油压瞬间增大时,蓄能器7能吸收这部分的能量,以保证整个系统压力正常。第一管道4和第二管道11通过溢流阀连通,当第一管道4内的油压过大时,能通过溢流阀将部分油输送到第二管道11,保证第一管道4的油压正常。蓄能器7采用活塞式蓄能器7,蓄能器7的一端通过管道连接高压气罐16,可将气压转换为管道系统内的液压,进一步保证增压缸9的液压需要。滤油器18的设置能避免油箱1内的杂质进入到增压管道中对装置造成损坏。平衡气压开口19的设置能保证油箱1内的气压平衡。液位计21的设置方便工作人员了解油箱1内的油量。The utility model adopts the pressurized cylinder 9, which can increase the pressure in the extrusion process, and by setting the accumulator 7, in general, the oil is stored and converted into the compression energy of the accumulator. When the pressure required by the booster cylinder 9 is insufficient, it can be used as additional hydraulic pressure to ensure the hydraulic pressure demand of the extruder; when the oil pump 3 supplies oil suddenly and the oil pressure in the pipeline increases instantaneously, the accumulator 7 can absorb this part Energy to ensure the normal pressure of the entire system. The first pipeline 4 and the second pipeline 11 are communicated through the overflow valve. When the oil pressure in the first pipeline 4 is too high, part of the oil can be sent to the second pipeline 11 through the overflow valve to ensure that the oil in the first pipeline 4 Normal pressure. The accumulator 7 adopts a piston type accumulator 7, and one end of the accumulator 7 is connected to the high-pressure gas tank 16 through a pipeline, so that the air pressure can be converted into the hydraulic pressure in the pipeline system to further ensure the hydraulic pressure of the booster cylinder 9. The arrangement of the oil filter 18 can prevent impurities in the oil tank 1 from entering the pressurized pipeline and causing damage to the device. The setting of the balance air pressure opening 19 can ensure the air pressure balance in the fuel tank 1 . The setting of the liquid level gauge 21 is convenient for the staff to understand the oil quantity in the fuel tank 1.

以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (6)

1.一种挤压机液压装置,其特征在于,包括油箱(1),所述油箱(1)通过进油管道(2)连接油泵(3)的输入口,所述油泵(3)的输出口通过第一管道(4)连接电磁换向阀(5)的第一端口(5-1),所述第一管道(4)上设有第一单向阀(6),所述第一单向阀(6)与所述电磁换向阀(5)之间的所述第一管道(4)分别连通蓄能器(7)和压力继电器(8),所述电磁换向阀(5)的第二端口(5-2)与增压缸(9)的下腔连通,所述电磁换向阀(5)的第三端口(5-3)分别连通所述增压缸(9)的上腔和外控顺序阀(10)的输入端,所述外控顺序阀(10)的输出端与所述增压缸(9)的增压接口连通,所述电磁换向阀(5)的第四端口(5-4)通过第二管道(11)连通所述油箱(1),所述第二管道(11)上设有第二单向阀(12)。1. An extruder hydraulic device is characterized in that it comprises an oil tank (1), the oil tank (1) is connected to the input port of the oil pump (3) through the oil inlet pipeline (2), and the output of the oil pump (3) The port is connected to the first port (5-1) of the electromagnetic reversing valve (5) through the first pipeline (4), and the first one-way valve (6) is arranged on the first pipeline (4). The first pipeline (4) between the one-way valve (6) and the electromagnetic reversing valve (5) communicates with the accumulator (7) and the pressure relay (8) respectively, and the electromagnetic reversing valve (5 ) of the second port (5-2) is communicated with the lower chamber of the booster cylinder (9), and the third port (5-3) of the electromagnetic reversing valve (5) is respectively communicated with the booster cylinder (9) The upper chamber of the upper chamber and the input end of the external control sequence valve (10), the output end of the external control sequence valve (10) communicates with the boost port of the booster cylinder (9), and the electromagnetic reversing valve (5 ) of the fourth port (5-4) communicates with the oil tank (1) through the second pipeline (11), and the second pipeline (11) is provided with a second one-way valve (12). 2.根据权利要求1所述的一种挤压机液压装置,其特征在于,所述第一管道(4)和所述第二管道(11)之间通过溢流管道(13)连通,所述溢流管道(13)上设有电磁溢流阀(14)。2. A hydraulic device for an extruder according to claim 1, characterized in that, the first pipeline (4) communicates with the second pipeline (11) through an overflow pipeline (13), so The overflow pipe (13) is provided with an electromagnetic overflow valve (14). 3.根据权利要求1或2所述的一种挤压机液压装置,其特征在于,所述蓄能器(7)为活塞式蓄能器(7),所述活塞式蓄能器(7)的一端与所述第一管道(4)连通,所述活塞式蓄能器(7)的另一端通过进气管道(15)连通高压气罐(16),所述进气管道(15)上设有进气流量控制阀(17)。3. A hydraulic device for an extruder according to claim 1 or 2, characterized in that the accumulator (7) is a piston accumulator (7), and the piston accumulator (7 ) communicates with the first pipeline (4), and the other end of the piston accumulator (7) communicates with the high-pressure gas tank (16) through the air intake pipeline (15), and the air intake pipeline (15) There is an intake flow control valve (17) on it. 4.根据权利要求1或2所述的一种挤压机液压装置,其特征在于,所述进油管道(2)上设有滤油器(18)。4. The extruder hydraulic device according to claim 1 or 2, characterized in that an oil filter (18) is provided on the oil inlet pipe (2). 5.根据权利要求1或2所述的一种挤压机液压装置,其特征在于,所述油箱(1)上设有平衡气压开口(19),所述平衡气压开口(19)处设有空气滤清器(20)。5. A hydraulic device for an extruder according to claim 1 or 2, characterized in that, the oil tank (1) is provided with a balance air pressure opening (19), and the balance air pressure opening (19) is provided with Air filter (20). 6.根据权利要求1或2所述的一种挤压机液压装置,其特征在于,所述油箱(1)上设有用于观察所述油箱(1)内液位高度的液位计(21)。6. A hydraulic device for an extruder according to claim 1 or 2, characterized in that the oil tank (1) is provided with a liquid level gauge (21) for observing the liquid level in the oil tank (1) ).
CN201620081575.5U 2016-01-27 2016-01-27 Extruder hydraulic means Expired - Lifetime CN205331072U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106761502A (en) * 2017-03-10 2017-05-31 南阳市亚华石油机械有限公司 Surge mud gate valve control device
CN115889725A (en) * 2022-11-23 2023-04-04 宁波保税区海天智胜金属成型设备有限公司 A thimble extrusion device, die-casting machine and thimble extrusion method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106761502A (en) * 2017-03-10 2017-05-31 南阳市亚华石油机械有限公司 Surge mud gate valve control device
CN106761502B (en) * 2017-03-10 2023-11-17 南阳市亚华石油机械有限公司 Hydraulic mud gate valve control device
CN115889725A (en) * 2022-11-23 2023-04-04 宁波保税区海天智胜金属成型设备有限公司 A thimble extrusion device, die-casting machine and thimble extrusion method

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Assignee: Qinghe County Jinfeng Stone Co.,Ltd.

Assignor: XINJIANG XINLV ALUMINIUM INDUSTRY CO.,LTD.

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Denomination of utility model: A hydraulic device for an extruder

Granted publication date: 20160622

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Record date: 20251105

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Granted publication date: 20160622