CN205328911U - Polymer water -reducing agent polymerization apparatus for producing - Google Patents
Polymer water -reducing agent polymerization apparatus for producing Download PDFInfo
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- CN205328911U CN205328911U CN201520944713.3U CN201520944713U CN205328911U CN 205328911 U CN205328911 U CN 205328911U CN 201520944713 U CN201520944713 U CN 201520944713U CN 205328911 U CN205328911 U CN 205328911U
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- kettle
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Abstract
The utility model discloses a polymer water -reducing agent polymerization apparatus for producing, its design point lies in: including enamel reactor, polymerization monomer storage tank, initiating agent storage tank, nitrogen gas storage tank, enamel reactor is connected through pipeline and polymerization monomer storage tank, initiating agent storage tank, nitrogen gas storage tank respectively, in the building -up process, the intraformational heating medium of polycarboxylate water reducing agent's reaction kettle jacket can carry out indirect heating for reaction material in the cauldron, and the convenience can be gathered the information of biometric sensor, thermometer through the controller, and then rationally controls motor, control valve, ensures that the interior material of cauldron gets together in strict accordance with setting for the operating mode, and water -reducing agent product quality is reliable.
Description
Technical field
This utility model relates to polymeric superplasticizer polymerization production field, particularly relates to a kind of polymeric superplasticizer polymerization production device。
Background technology
Common additive when water reducer is to prepare concrete, it can reduce water consumption during concrete construction, reduces the ratio of mud, improves concrete strength, shortens concrete curing age, it is ensured that engineering construction progress, makes concrete have long durability and corrosion resistance。Polycarboxylate water-reducer is high efficiency water reducing agent conventional at present, and the naphthalene water reducer that its working condition is more general is more harsh, if in polymerization process, monomer polymerization is incomplete, not only has environmental protection hidden danger, and can affect concrete performance。
Summary of the invention
This utility model purpose is to provide a kind of polymeric superplasticizer polymerization production device, and it produces for polycarboxylate water-reducer。
In order to solve above-mentioned technical problem, the technical solution adopted in the utility model is:
A kind of polymeric superplasticizer polymerization production device, including including enamel reaction still, polymerization single polymerization monomer storage tank, initiator storage tank, nitrogen storage tank, enamel reaction still is connected with polymerization single polymerization monomer storage tank, initiator storage tank, nitrogen storage tank respectively through pipeline;Enamel reaction still includes kettle and stirring system, and kettle is made up of enamel internal layer still wall and rustless steel outer layer still wall, forms chuck layer between enamel internal layer still wall and rustless steel outer layer still wall, and chuck layer is provided with and adds thermal medium inlet and Crude product input;Stirring system includes bracing frame, bracing frame is fixedly installed on the top of kettle, and the top of bracing frame is fixedly installed motor, and the output shaft end of motor is connected to decelerator, reducer output shaft extends in kettle internal cavities, is provided with the bearing for supporting between reducer output shaft and bracing frame;Being provided with agitator in the internal cavities that enamel internal layer still wall surrounds, the upper end of agitator is connected with decelerator by rotating shaft;The top of kettle is provided with feed pipe, dropper, hand-hole with visor, and thermometer, air inlet pipe, autoclave body bottom is provided with discharge nozzle;Feed pipe, discharge nozzle and air inlet pipe are flexible pipe, above-mentioned each pipe are designed with control valve and control each switch;Kettle and stirring system are arranged on one with, on the still support of roller, still support being provided with the gage probe of glassed steel reaction vessels weight of directly weighing。
As preferably, described reactor being provided with ball float water level meter。
As preferably, the bottom of described enamel internal layer still pars intramuralis cavity has the ramped bottom surface that periphery height center is low, and the charging port of described discharge nozzle is positioned at the relatively low side of above-mentioned ramped bottom surface。
As preferably, described agitator includes frame type stirring leaf, and frame type stirring leaf entirety is U-shaped, U-shaped opening up, is symmetrically arranged with link between upper end and the described rotating shaft of frame type stirring leaf;The sidewall of the internal cavities that enamel internal layer still wall surrounds is evenly arranged with multiple spoiler。
The beneficial effects of the utility model:
1, in building-up process, the thermal medium that adds in the reacting kettle jacketing layer of polycarboxylate water-reducer can be that in still, reaction mass heats indirectly, conveniently can to the information of gage probe, thermometer by controller, and then motor, control valve are carried out conservative control, guarantee that in still, material is in strict accordance with setting operating mode polymerization, water reducer reliable product quality。
2, in building-up process, ball float water level meter facilitates Real Time Observation reactor inside liquid level, uses safety。
3, in building-up process, the bottom of enamel internal layer still pars intramuralis cavity has ramped bottom surface, the charging port of described discharge nozzle is positioned at the relatively low side of above-mentioned ramped bottom surface, owing to there is inclination angle bottom surface, then reaction mixture then remains in relatively low side mostly, facilitate the discharge of reaction mixture, reduce residue, reduce the waste of resource。
4, agitator includes shaft, and the bottom of shaft is provided with frame type stirring leaf, and the sidewall of the internal cavities that enamel internal layer still wall surrounds is evenly arranged with multiple spoiler, and in building-up process, stirring efficiency is high, is conducive to improving production efficiency。
5, the top of kettle is provided with feed pipe, hand-hole with visor, and thermometer, air inlet pipe, autoclave body bottom is provided with discharge nozzle;Feed pipe, discharge nozzle and air inlet pipe are flexible pipe, kettle and stirring system are arranged on one with on the still support of roller, still support is provided with the gage probe of glassed steel reaction vessels weight of directly weighing, still support with roller is easy to the movement of reactor, when little scope moves without lifting repeatedly, easy to use, and each pipe connected on kettle is flexible pipe, avoiding existing fixing pipeline jointing construction that equipment exists the interference that gage probe weighing process is caused by the external force such as support force, pulling force, load-bearing is more accurate。
Accompanying drawing explanation
Fig. 1 is the structural representation of water reducer polymerization production device;
Fig. 2 is the structural representation of enamel reaction still。
Fig. 3 is the structural representation that kettle is arranged on still support。
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the technical solution of the utility model is described in further detail。Fig. 1 is the structural representation of water reducer polymerization production device;Fig. 2 is the structural representation of enamel reaction still。
As seen from the figure, a kind of polymeric superplasticizer polymerization production device, including enamel reaction still 10, polymerization single polymerization monomer storage tank 4, initiator storage tank 5, nitrogen storage tank 6 etc.。Enamel reaction still 10 is connected with polymerization single polymerization monomer storage tank 4, initiator storage tank 5, nitrogen storage tank 6 respectively through pipeline。
Enamel reaction still 10 includes kettle 1, agitator 29 and dropper 27。Kettle 1 is made up of enamel internal layer still wall 21 and rustless steel outer layer still wall 22, is provided with agitator 29 in the internal cavities that enamel internal layer still wall 21 surrounds。Forming chuck layer 23 between enamel internal layer still wall 21 and rustless steel outer layer still wall 22, chuck layer 23 is provided with and adds thermal medium inlet 24 and Crude product input 25。Kettle 1 top is provided with feed pipe 26, hand-hole with visor, dropper 27, thermometer 28, air inlet pipe。Feed pipe 26, air inlet pipe are provided with effusion meter 172。Dropper 27 connects with effusion meter 172。Autoclave body bottom is provided with discharge nozzle 20。Kettle 1 top is provided with stirring system 30, stirring system 30 includes bracing frame, bracing frame is fixedly installed on the top of kettle 1, the top of bracing frame is fixedly installed motor 301, the output shaft end of motor is connected to decelerator 302, and motor 301 output shaft is connected with decelerator 302 power shaft, and decelerator 302 output shaft extends in kettle 1 internal cavities, decelerator 302 output shaft is connected with rotating shaft 303, is provided with the bearing for supporting between reducer output shaft and bracing frame。Rotating shaft 303 is provided with agitator 29。Be additionally provided with controller 304 near kettle 1, motor 301, dropping liquid fill 27 put, thermometer 28 is all connected with controller 304。
In the present embodiment, feed pipe 26, discharge nozzle 20 and air inlet pipe are flexible pipe, above-mentioned each pipe are designed with control valve and control each switch;Kettle 1 and stirring system 30 are arranged on one with, on the still support 100 of roller, still support 100 being provided with the gage probe of glassed steel reaction vessels weight of directly weighing, and gage probe acts against in the ear mount of kettle 1。
Improve further: reactor is provided with ball float water level meter。In the present embodiment, ball float water level meter includes the lifting slide bar being vertically arranged on reactor, the bottom of lifting slide bar is provided with ball float, the top of lifting slide bar is provided with tooth bar, the top of lifting slide bar is provided with the projection for positioning, and the top of reactor is additionally provided with bearing, and described bearing is provided with graduated disc, the middle part of described graduated disc is horizontally installed with rotating shaft, one end of rotating shaft is provided with pointer, and the other end is provided with gear train, and described gear train is meshed with tooth bar (not shown)。
Improve further: the bottom of enamel internal layer still wall 21 internal cavities has the ramped bottom surface that periphery height center is low, and the charging port of discharge nozzle 20 is positioned at the relatively low side of above-mentioned ramped bottom surface。
Improve further: agitator 29 includes frame type stirring leaf, and frame type stirring leaf entirety is U-shaped, U-shaped opening up, is symmetrically arranged with link between upper end and the rotating shaft 303 of frame type stirring leaf;The sidewall of the internal cavities that enamel internal layer still wall 21 surrounds is evenly arranged with multiple spoiler (not shown)。
Finally it is pointed out that above detailed description of the invention is only the more representational example of this utility model。Obviously, this utility model is not limited to above-mentioned detailed description of the invention, it is also possible to have many deformation。Every any simple modification, equivalent variations and modification above detailed description of the invention made according to technical spirit of the present utility model, is all considered as belonging to protection domain of the present utility model。
Claims (4)
1. a polymeric superplasticizer polymerization production device, it is characterized in that: include enamel reaction still, polymerization single polymerization monomer storage tank, initiator storage tank, nitrogen storage tank, described enamel reaction still is connected with polymerization single polymerization monomer storage tank, initiator storage tank, nitrogen storage tank respectively through pipeline;Described enamel reaction still includes kettle and stirring system, and kettle is made up of enamel internal layer still wall and rustless steel outer layer still wall, forms chuck layer between enamel internal layer still wall and rustless steel outer layer still wall, and chuck layer is provided with and adds thermal medium inlet and Crude product input;Described stirring system includes bracing frame, support frame as described above is fixedly installed on the top of kettle, the top of bracing frame is fixedly installed motor, the output shaft end of described motor is connected to decelerator, described reducer output shaft extends in kettle internal cavities, is provided with the bearing for supporting between reducer output shaft and bracing frame;Being provided with agitator in the internal cavities that enamel internal layer still wall surrounds, the upper end of described agitator is connected with decelerator by rotating shaft;The top of described kettle is provided with feed pipe, dropper, hand-hole with visor, and thermometer, air inlet pipe, autoclave body bottom is provided with discharge nozzle;Feed pipe, discharge nozzle and air inlet pipe are flexible pipe, above-mentioned each pipe are designed with control valve and control each switch;Described kettle and stirring system are arranged on one with, on the still support of roller, still support being provided with the gage probe of glassed steel reaction vessels weight of directly weighing。
2. a kind of polymeric superplasticizer polymerization production device according to claim 1, it is characterised in that: described reactor is provided with ball float water level meter。
3. a kind of polymeric superplasticizer polymerization production device according to claim 2, it is characterized in that: the bottom of described enamel internal layer still pars intramuralis cavity has the ramped bottom surface that periphery height center is low, and the charging port of described discharge nozzle is positioned at the relatively low side of above-mentioned ramped bottom surface。
4. a kind of polymeric superplasticizer polymerization production device according to claim 3, it is characterized in that: described agitator includes frame type stirring leaf, frame type stirring leaf entirety is U-shaped, U-shaped opening up, is symmetrically arranged with link between upper end and the described rotating shaft of frame type stirring leaf;The sidewall of the internal cavities that enamel internal layer still wall surrounds is evenly arranged with multiple spoiler。
Priority Applications (1)
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CN201520944713.3U CN205328911U (en) | 2015-11-24 | 2015-11-24 | Polymer water -reducing agent polymerization apparatus for producing |
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CN201520944713.3U CN205328911U (en) | 2015-11-24 | 2015-11-24 | Polymer water -reducing agent polymerization apparatus for producing |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106676649A (en) * | 2017-02-10 | 2017-05-17 | 杭州益邦氨纶有限公司 | Production system of colored spandex yarn and production method of colored spandex yarn |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106676649A (en) * | 2017-02-10 | 2017-05-17 | 杭州益邦氨纶有限公司 | Production system of colored spandex yarn and production method of colored spandex yarn |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160622 Termination date: 20211124 |