CN205325256U - Novel long distance is anchor clamps for part - Google Patents

Novel long distance is anchor clamps for part Download PDF

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Publication number
CN205325256U
CN205325256U CN201620055476.XU CN201620055476U CN205325256U CN 205325256 U CN205325256 U CN 205325256U CN 201620055476 U CN201620055476 U CN 201620055476U CN 205325256 U CN205325256 U CN 205325256U
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splint
fixture
long
distance
parts
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石守云
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Suzhou Swtek Prectse Machinery Co Ltd
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Suzhou Swtek Prectse Machinery Co Ltd
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Abstract

本实用新型公开了一种新型长距离零件用夹具,其技术方案要点是一种新型长距离零件用夹具,包括第一夹板以及第二夹板,所述第一夹板固定在工作台上,所述第二夹板与第一夹板滑移连接,所述第二夹板的两端设有限位固定装置,所述第一夹板与第二夹板之间设置有用于控制第二夹板滑移距离的控制装置,所述第二夹板上还设置有用于辅助固定零件的辅助限位装置。本实用新型的一种新型长距离零件用夹具能够在工作台上将零件滑移传动,传动精准,方便加工,节约成本。

The utility model discloses a new type of fixture for long-distance parts. The main point of the technical solution is a new type of fixture for long-distance parts, which includes a first splint and a second splint. The first splint is fixed on the workbench. The second splint is slidably connected to the first splint, the two ends of the second splint are provided with limit fixing devices, and a control device for controlling the sliding distance of the second splint is arranged between the first splint and the second splint, An auxiliary limiting device for auxiliary fixing parts is also arranged on the second splint. A novel fixture for long-distance parts of the utility model can slide and drive the parts on the workbench, the transmission is precise, the processing is convenient, and the cost is saved.

Description

一种新型长距离零件用夹具A new fixture for long-distance parts

技术领域 technical field

本实用新型涉及一种夹具,更具体地说,它涉及一种新型长距离零件用夹具。 The utility model relates to a fixture, more specifically, it relates to a novel fixture for long-distance parts.

背景技术 Background technique

夹具,是机械制造过程中用来固定加工对象,使之占有正确的位置,以接受施工或检测的装置;特别是对于机床上待加工的零件,需要将其夹紧进行磨削或者车削等工艺。 Fixture is a device used to fix the processing object in the process of mechanical manufacturing so that it occupies the correct position to accept construction or inspection; especially for the parts to be processed on the machine tool, it needs to be clamped for grinding or turning. .

在现有技术中,在对较长距离的零件进行车削或者磨削加工时,需要将其固定在数控机床的工作台上,但是因为车刀或者磨刀的行程有限,往往需要在长距离零件的一端先进行加工,加工完成后将零件翻转使另一端固定在车刀(或磨刀)处再次进行加工,这样就会导致加工效率降低,因为在将零件的翻转时,先需要将夹具打开,然后再将零件翻转,然后再通过夹具夹紧,这样就导致操作人员的工作量增加,并且再次夹紧零件时,容易造成零件的偏移,这样会导致加工精度变低,因此需要提出一种更好的方案来解决这个问题。 In the prior art, when turning or grinding long-distance parts, it needs to be fixed on the workbench of the CNC machine tool, but because of the limited stroke of the turning tool or sharpening tool, it is often necessary to turn or grind long-distance parts. One end of the machine is processed first, and after the processing is completed, the part is turned over and the other end is fixed on the turning tool (or sharpening tool) for further processing, which will lead to a decrease in processing efficiency, because when the part is turned over, the fixture needs to be opened first , and then turn the part over, and then clamp it through the fixture, which will increase the workload of the operator, and when the part is clamped again, it will easily cause the offset of the part, which will lead to lower machining accuracy, so it is necessary to propose a A better solution to this problem.

实用新型内容 Utility model content

针对现有技术存在的不足,本实用新型的目的在于提供一种新型长距离零件用夹具,可调节零件的位置,方便加工,加工效率高、节约成本。 Aiming at the deficiencies in the prior art, the purpose of this utility model is to provide a new type of fixture for long-distance parts, which can adjust the position of the parts, facilitate processing, have high processing efficiency and save costs.

为实现上述目的,本实用新型提供了如下技术方案:一种新型长距离零件用夹具,包括第一夹板以及第二夹板,所述第一夹板固定在工作台上,所述第二夹板与第一夹板滑移连接,所述第二夹板的两端设有限位固定装置,所述第一夹板与第二夹板之间设置有用于控制第二夹板滑移距离的控制装置,所述第二夹板上还设置有用于辅助固定零件的辅助限位装置。 In order to achieve the above object, the utility model provides the following technical solutions: a new fixture for long-distance parts, including a first splint and a second splint, the first splint is fixed on the workbench, the second splint and the second splint A splint is slidingly connected, the two ends of the second splint are provided with a limit fixing device, and a control device for controlling the sliding distance of the second splint is arranged between the first splint and the second splint, and the second splint An auxiliary limit device for auxiliary fixing parts is also provided on the top.

作为优选,所述控制装置包括齿轮以及齿条,所述齿条固定在第一夹板上,所述齿轮设置在第二夹板上。 Preferably, the control device includes a gear and a rack, the rack is fixed on the first clamp, and the gear is arranged on the second clamp.

作为优选,所述齿轮还设置有用于传动的摇杆。 Preferably, the gear is also provided with a rocker for transmission.

作为优选,所述限位固定装置包括螺杆、紧固件以及螺母,所述螺杆固定在第二夹板上,紧固件套设在螺杆上且通过螺母固定。 Preferably, the limit fixing device includes a screw, a fastener and a nut, the screw is fixed on the second splint, and the fastener is sleeved on the screw and fixed by the nut.

作为优选,所述第二夹板上还设有用于供零件的侧壁抵接的限位柱。 Preferably, the second clamping plate is also provided with a limiting post for abutting against the side wall of the part.

作为优选,所述紧固件设置有柔性缓冲垫。 Preferably, the fastener is provided with a flexible cushion.

作为优选,所述辅助限位装置包括长条板以及螺栓,所述长条板上开设有固定孔,所述第二夹板上开设有螺纹孔,所述螺栓穿设固定孔后与螺纹孔螺纹连接。 Preferably, the auxiliary limiting device includes a strip plate and a bolt, the strip plate is provided with a fixing hole, the second splint is provided with a threaded hole, and the bolt is threaded with the threaded hole after passing through the fixing hole. connect.

与现有技术相比本实用新型具有下述优点:通过设置第一夹板和第二夹板,第一夹板固定在工作台上,第二夹板与第一夹板滑移连接,这样当将零件通过限位固定装置固定在第二夹板上时,可以通过控制装置使第二夹板相对于第一夹板发生滑移从而调节第二夹板上的零件的位置,使车刀更方便快捷的进行加工,这样就避免了操作人员翻转零件的情况,从而节约了成本,提高了加工精度。 Compared with the prior art, the utility model has the following advantages: by setting the first splint and the second splint, the first splint is fixed on the workbench, and the second splint is slidably connected with the first splint, so that when the parts pass through the limit When the position fixing device is fixed on the second splint, the second splint can be slid relative to the first splint through the control device to adjust the position of the parts on the second splint, so that the turning tool can be processed more conveniently and quickly. The situation that the operator turns over the parts is avoided, thereby saving costs and improving machining accuracy.

附图说明 Description of drawings

图1为本实用新型一种新型长距离零件用夹具的结构示意图; Fig. 1 is the structural representation of a kind of novel long-distance part clamp of the utility model;

图2为本实用新型一种新型长距离零件用夹具的结构示意图; Fig. 2 is a structural schematic diagram of a new type of fixture for long-distance parts of the present invention;

图3为本实用新型一种新型长距离零件用夹具的俯视图; Fig. 3 is a top view of a new type of fixture for long-distance parts of the utility model;

图4为本实用新型一种新型长距离零件用夹具的结构爆炸示意图。 Fig. 4 is a structural exploded schematic diagram of a new fixture for long-distance parts of the present invention.

图中:1、工作台;2、零件;3、第二夹板;4、限位固定装置;5、第一夹板;6、支架;7、转轴;8、摇杆;9、齿轮;10、齿条;11、辅助限位装置;12、限位柱。 In the figure: 1. Workbench; 2. Parts; 3. Second splint; 4. Limiting fixture; 5. First splint; 6. Bracket; 7. Rotating shaft; 8. Rocker; 9. Gear; 10. Rack; 11, auxiliary limit device; 12, limit post.

具体实施方式 detailed description

参照图1至图4对本实用新型一种新型长距离零件用夹具的具体实施例做进一步说明。 A specific embodiment of a new type of fixture for long-distance parts of the present invention will be further described with reference to Fig. 1 to Fig. 4 .

如图1和图4所示,现在工作台1上固定安装有第一夹板5,第一夹板5的下端面一体成型有T型块,T型块抵触在工作台1的T型槽内形成抵触固定,从而使第一夹板5固定在工作台1上,并且第一夹板5的上表面还一体成型有燕尾块,在第二夹板3的下表面开设有与燕尾块相配合的燕尾槽,燕尾块伸进燕尾槽内使第一夹板5和第二夹板3滑移连接,在第二夹板3的上端面还固定连接有齿条10,齿条10固定在第二夹板3的一侧,并且在工作台1上还固定连接支架6,支架6开设有通孔用于安置转轴7,当然作为优选的是在转轴7与支架6之间设置有滚珠轴承,用于方便转轴7转动,在转轴7的一端固定安装有齿轮9,齿轮9与齿条10啮合,并且在转轴7的另一端固定安装有摇杆8,摇杆8用于方便操作人员转动转轴7使齿轮9带动齿条10传动,这样就可以方便使第二夹板3相对于第一夹板5发生滑移了。 As shown in Figure 1 and Figure 4, the first splint 5 is fixedly installed on the workbench 1 now, and the lower end surface of the first splint 5 is integrally formed with a T-shaped block, and the T-shaped block is formed in the T-shaped groove of the workbench 1 The first splint 5 is fixed on the workbench 1, and the upper surface of the first splint 5 is integrally formed with a dovetail block, and the lower surface of the second splint 3 is provided with a dovetail groove matching the dovetail block. The dovetail block extends into the dovetail groove to make the first splint 5 and the second splint 3 slidingly connected, and the upper end surface of the second splint 3 is also fixedly connected with a rack 10, and the rack 10 is fixed on one side of the second splint 3, And on the workbench 1, the bracket 6 is also fixedly connected, and the bracket 6 is provided with a through hole for placing the rotating shaft 7. Of course, as preferably, a ball bearing is arranged between the rotating shaft 7 and the bracket 6, so as to facilitate the rotation of the rotating shaft 7. One end of the rotating shaft 7 is fixedly equipped with a gear 9, the gear 9 meshes with the rack 10, and a rocker 8 is fixedly installed at the other end of the rotating shaft 7, and the rocking rod 8 is used to facilitate the operator to rotate the rotating shaft 7 so that the gear 9 drives the rack 10 transmission, so that the second splint 3 can be easily slipped relative to the first splint 5 .

同时,在第二夹板3的两端还固定设置有限位固定装置4,限位固定装置4用于将零件2固定在第二夹板3上,限位固定装置4包括紧固件、螺杆以及螺栓,紧固件为一矩形板,矩形板的一端开设有通过供螺杆穿设,另一端将零件2夹住,并且在螺杆上螺纹连接有螺母,螺母用于将紧固件夹紧使紧固件将零件2抵触固定住,当然较为优选的是在紧固件的下表面粘接有柔性缓冲垫,柔性缓冲垫可以为弹性海绵,这样当紧固件压紧零件2时,可以防止在零件2的表面留下压痕,从而更好的保护到零件2,当然为了更好的紧固零件2,在第二夹板3上可以设置有多个限位固定装置4,这样可以将零件2更好的夹紧;更为优选的是,如图2和图3所示,在第二夹板2的一侧固定焊接有多个限位柱12,限位柱12呈直线设置,这样当需要将零件2固定安放在第二夹板3上时,可以将零件2的一侧与限位柱12抵触住,这样可以使零件2竖直放置在第二夹板3上,并且在第二夹板3的另一侧还设置有辅助限位装置11,辅助限位装置11包括长条板,长条板上开设有固定孔,在第二夹板上开设有螺纹孔,当将零件2安放第二夹板3上时,通过螺栓穿设固定孔后与螺纹孔螺纹连接,从而将零件2固定住,当然可以在零件2与螺栓之间增加有环形垫片,用于增加与零件2的抵触面积,从而更好的保护到零件不会受到损伤。 Simultaneously, the two ends of the second splint 3 are also fixedly provided with a limit fixture 4, the limit fixture 4 is used to fix the part 2 on the second splint 3, the limit fixture 4 includes fasteners, screw rods and bolts , the fastener is a rectangular plate, one end of the rectangular plate is opened for the screw to pass through, the other end clamps the part 2, and a nut is threaded on the screw, and the nut is used to clamp the fastener to make the fastening The parts 2 are fixed against each other. Of course, it is more preferable to bond a flexible buffer pad on the lower surface of the fastener. The flexible buffer pad can be an elastic sponge, so that when the fastener presses the part 2, it can prevent the parts from Indentation is left on the surface of 2, so as to better protect the part 2. Of course, in order to better fasten the part 2, a plurality of limit fixtures 4 can be set on the second splint 3, so that the part 2 can be more Good clamping; more preferably, as shown in Figure 2 and Figure 3, a plurality of limit posts 12 are fixedly welded on one side of the second splint 2, and the limit posts 12 are arranged in a straight line, so that when it is necessary to When the part 2 is fixedly placed on the second clamping plate 3, one side of the part 2 can be in contact with the limit post 12, so that the part 2 can be vertically placed on the second clamping plate 3, and on the other side of the second clamping plate 3 One side is also provided with auxiliary limiting device 11, and auxiliary limiting device 11 comprises a strip plate, and the strip plate is provided with fixing holes, and a threaded hole is provided on the second clamping plate, when the part 2 is placed on the second clamping plate 3 When the bolt is drilled through the fixing hole and then threaded with the threaded hole, the part 2 can be fixed. Of course, a ring gasket can be added between the part 2 and the bolt to increase the contact area with the part 2, so as to better The protection to parts will not be damaged.

当使用该夹具对零件2进行夹紧时,然后通过车床上车刀对零件2进行磨削,当在零件2的一端磨削完成后,因为车刀的行程有限,不能移动到另一端继续加工,从而只需要转动摇杆8,摇杆8带动齿轮9转动,使齿轮9传动齿条10,这样第二夹板3就会相对第一夹板5发生滑移使零件2的另一端移动到车刀处,使车刀可以继续加工,这样就避免了需要操作人员将长距离零件2的另一端翻转后才能继续加工,从而实现了节约加工成本,提高了加工精度的目的。 When the fixture is used to clamp the part 2, then the part 2 is ground by the turning tool on the lathe. After the grinding is completed at one end of the part 2, because the stroke of the turning tool is limited, it cannot be moved to the other end to continue processing , so that only the rocker 8 needs to be rotated, the rocker 8 drives the gear 9 to rotate, and the gear 9 drives the rack 10, so that the second splint 3 will slide relative to the first splint 5 to move the other end of the part 2 to the turning tool place, so that the turning tool can continue processing, which avoids the need for the operator to turn over the other end of the long-distance part 2 before continuing processing, thereby achieving the purpose of saving processing costs and improving processing accuracy.

以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。 The above descriptions are only preferred implementations of the present utility model, and the protection scope of the present utility model is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present utility model all belong to the protection scope of the present utility model. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.

Claims (7)

1.一种新型长距离零件用夹具,其特征在于:包括第一夹板以及第二夹板,所述第一夹板固定在工作台上,所述第二夹板与第一夹板滑移连接,所述第二夹板的两端设有限位固定装置,所述第一夹板与第二夹板之间设置有用于控制第二夹板滑移距离的控制装置,所述第二夹板上还设置有用于辅助固定零件的辅助限位装置。 1. A new fixture for long-distance parts, characterized in that: it includes a first clamping plate and a second clamping plate, the first clamping plate is fixed on the workbench, the second clamping plate is slidingly connected with the first clamping plate, the The two ends of the second splint are provided with limit fixing devices, and a control device for controlling the sliding distance of the second splint is arranged between the first splint and the second splint, and auxiliary fixing parts are also arranged on the second splint Auxiliary limit device. 2.根据权利要求1所述的一种新型长距离零件用夹具,其特征在于:所述控制装置包括齿轮以及齿条,所述齿条固定在第一夹板上,所述齿轮设置在第二夹板上。 2. A new type of fixture for long-distance parts according to claim 1, characterized in that: the control device includes a gear and a rack, the rack is fixed on the first splint, and the gear is arranged on the second plywood. 3.根据权利要求2所述的一种新型长距离零件用夹具,其特征在于:所述齿轮还设置有用于传动的摇杆。 3. A new fixture for long-distance parts according to claim 2, characterized in that: the gear is also provided with a rocker for transmission. 4.根据权利要求1或2所述的一种新型长距离零件用夹具,其特征在于:所述限位固定装置包括螺杆、紧固件以及螺母,所述螺杆固定在第二夹板上,紧固件套设在螺杆上且通过螺母固定。 4. A new type of fixture for long-distance parts according to claim 1 or 2, characterized in that: the limit fixing device includes a screw, a fastener and a nut, the screw is fixed on the second splint, tightly The firmware is sleeved on the screw rod and fixed by a nut. 5.根据权利要求1所述的一种新型长距离零件用夹具,其特征在于:所述第二夹板上还设有用于供零件的侧壁抵接的限位柱。 5 . A new type of fixture for long-distance parts according to claim 1 , characterized in that: the second splint is also provided with a limit post for abutting against the side wall of the part. 6 . 6.根据权利要求4所述的一种新型长距离零件用夹具,其特征在于:所述紧固件设置有柔性缓冲垫。 6. A new fixture for long-distance parts according to claim 4, characterized in that: said fastener is provided with a flexible cushion. 7.根据权利要求1所述的一种新型长距离零件用夹具,其特征在于:所述辅助限位装置包括长条板以及螺栓,所述长条板上开设有固定孔,所述第二夹板上开设有螺纹孔,所述螺栓穿设固定孔后与螺纹孔螺纹连接。 7. A new type of fixture for long-distance parts according to claim 1, characterized in that: the auxiliary limit device includes a strip plate and a bolt, and a fixing hole is opened on the strip plate, and the second Threaded holes are provided on the splint, and the bolts are screwed into the threaded holes after passing through the fixing holes.
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CN109676408A (en) * 2018-12-25 2019-04-26 陕西东方航空仪表有限责任公司 Modular board class part processing clamp

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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CN106409619B (en) * 2016-10-14 2018-06-19 新昌县以琳环保科技有限公司 A kind of anti-dropout air-break installs case
CN106826075B (en) * 2017-04-18 2018-09-21 嘉兴日昌汽车配件有限公司 A riveting and welding platform with precise processing
CN109676408A (en) * 2018-12-25 2019-04-26 陕西东方航空仪表有限责任公司 Modular board class part processing clamp

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