CN205325033U - How ball structure assembly quality in large -scale space - Google Patents
How ball structure assembly quality in large -scale space Download PDFInfo
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- CN205325033U CN205325033U CN201520816675.3U CN201520816675U CN205325033U CN 205325033 U CN205325033 U CN 205325033U CN 201520816675 U CN201520816675 U CN 201520816675U CN 205325033 U CN205325033 U CN 205325033U
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Abstract
本实用新型公开了一种大型空间多球类结构装配装置,上下定位盘通过均布的立柱连接,并且可以翻转后倒置放置;支撑底架通过地脚螺栓固定在地面上;翻转机构设置于相对的两根立柱上;主发动机支架安装架设置于下定位盘上,并周向均布排列;姿控发动机支架安装架设置于下定位盘上,并周向均布排列;天线支架安装架及仪器支座安装架设置于上定位盘上,并可在不用时拆下。本实用新型实现空间多球类结构的装配,解决了动力舱的焊接装配问题。通过将4个单球贮箱通过螺栓连接在上下环后,将安装架固定在上定位盘或者下定位盘上,然后将零部件固定在安装架上,调整好位置尺寸后进行焊接。本实用新型能满足装配空间多球类结构的要求。
The utility model discloses a large-scale space multi-ball structure assembly device, the upper and lower positioning plates are connected by evenly distributed columns, and can be turned upside down and placed upside down; the supporting chassis is fixed on the ground through anchor bolts; the turning mechanism is arranged on the opposite on the two uprights; the main engine bracket installation frame is set on the lower positioning plate and arranged uniformly in the circumferential direction; the attitude control engine support mounting frame is set on the lower positioning plate and arranged uniformly in the circumferential direction; The frame is arranged on the upper positioning plate and can be removed when not in use. The utility model realizes the assembly of the space multi-spherical structure, and solves the welding assembly problem of the power cabin. After connecting the 4 single-ball storage tanks to the upper and lower rings by bolts, fix the installation frame on the upper positioning plate or the lower positioning plate, then fix the parts on the mounting frame, adjust the position and size, and then perform welding. The utility model can meet the requirement of multi-spherical structures in the assembly space.
Description
技术领域technical field
本实用新型涉及航天产品总装领域的动力舱焊接装配平台,具体是一种大型空间多球类结构装配装置。The utility model relates to a power cabin welding assembly platform in the field of aerospace product assembly, in particular to a large-scale space multi-sphere structure assembly device.
背景技术Background technique
上面级动力舱主要由四个球形贮箱及箱间段构成,其上分布有不同结构形式的安装支架,各零部件间主要通过焊接连接。由于缺少定位装置,现有的装配方式主要通过手工划线方式装配,由于手工存在不确定性,因此存在精度低、一致性差以及生产效率低、工人劳动强度大等问题。The upper stage power cabin is mainly composed of four spherical storage tanks and inter-tank sections, on which are distributed mounting brackets of different structures, and the parts are mainly connected by welding. Due to the lack of positioning devices, the existing assembly methods are mainly assembled by manual scribing. Due to the uncertainty of manual work, there are problems such as low precision, poor consistency, low production efficiency, and high labor intensity for workers.
为了解决现有技术中存在的精度低、一致性差以及生产效率低、工人劳动强度大等问题,确保高质量、高效率的完成装配工作,需设计一种可实现定位功能的装配装置,且为了操作方便,定位支架应方便拆卸。In order to solve the problems of low precision, poor consistency, low production efficiency, and high labor intensity of workers in the existing technology, and ensure high-quality and high-efficiency assembly work, it is necessary to design an assembly device that can realize positioning functions, and in order to Easy to operate, the positioning bracket should be easy to disassemble.
目前没有发现同本实用新型类似技术的说明或报道,也尚未收集到国内外类似的资料。Do not find explanation or report with similar technology of the present utility model at present, also do not collect similar data at home and abroad yet.
实用新型内容Utility model content
本实用新型针对现有技术中存在的上述不足,提供了一种大型空间多球类结构装配装置。The utility model provides a large space multi-spherical structure assembly device aiming at the above-mentioned shortcomings in the prior art.
本实用新型是通过以下技术方案实现的。The utility model is achieved through the following technical solutions.
一种大型空间多球类结构装配装置,包括:上定位盘、下定位盘、立柱、主发动机支架安装架、姿控发动机支架安装架、天线支架安装架、仪器支座安装架、翻转机构以及支撑底架,所述下定位盘设置在支撑底架上;所述立柱设置于上定位盘和下定位盘之间;多个所述主发动机支架安装架均布设置于下定位盘上;多个所述姿控发动机支架安装架均布设置于下定位盘上;所述天线支架安装架及仪器支座安装架分别设置于上定位盘上;所述上定位盘和下定位盘可翻转地放置在支撑底架;所述翻转机构固定于立柱上。A large-scale space multi-ball structure assembly device, including: an upper positioning plate, a lower positioning plate, a column, a main engine support mounting frame, an attitude control engine support mounting frame, an antenna support mounting frame, an instrument support mounting frame, a turning mechanism and Supporting the chassis, the lower positioning plate is arranged on the supporting chassis; the column is arranged between the upper positioning plate and the lower positioning plate; a plurality of the main engine bracket mounting frames are evenly arranged on the lower positioning plate; The attitude control engine bracket mounting frames are evenly arranged on the lower positioning plate; the antenna support mounting frame and the instrument support mounting frame are respectively arranged on the upper positioning plate; the upper positioning plate and the lower positioning plate are reversible. Placed on the supporting chassis; the turning mechanism is fixed on the column.
优选地,所述主发动机支架安装架6包括:底板a、支撑立柱、斜撑、弧形托板、定位板以及定位销,所述底板a安装在下定位盘上;所述支撑立柱与底板a焊接连接,所述斜撑与支撑立柱焊接连接,所述圆弧托板与支撑立柱焊接连接,所述定位板与斜撑焊接连接,所述定位销安装在设置于定位板上的定位孔中。Preferably, the main engine bracket installation frame 6 includes: a bottom plate a, a support column, a diagonal brace, an arc support plate, a positioning plate and a positioning pin, the bottom plate a is installed on the lower positioning plate; the support column and the bottom plate a Welding connection, the diagonal brace is welded to the supporting column, the arc supporting plate is welded to the supporting column, the positioning plate is welded to the diagonal brace, and the positioning pin is installed in the positioning hole on the positioning plate .
优选地,所述姿控发动机支架安装架5包括:底板b、支撑柱、托板以及限位销轴,所述底板b安装在在下定位盘上,所述支撑柱焊接连接在底板b上,所述托板焊接连接在支撑柱上,所述限位销轴安装在设置于托板上的限位销孔中。Preferably, the attitude control engine bracket installation frame 5 includes: a bottom plate b, a support column, a supporting plate and a limit pin, the bottom plate b is installed on the lower positioning plate, and the support column is welded on the bottom plate b, The supporting plate is welded and connected to the support column, and the limiting pin shaft is installed in the limiting pin hole provided on the supporting plate.
优选地,所述底板a和底板b一体成型。Preferably, the bottom plate a and the bottom plate b are integrally formed.
优选地,所述天线安装支架包括:G天线支架安装架、星敏支架安装架、发射天线支架安装架、接收天线支架安装架以及测控天线支架安装架,所述G天线支架安装架包括横板a、竖板a、定位板a及加强筋a,其中,竖板a及加强筋a焊接连接在横板a上,定位板a焊接在竖板a下部,并通过螺钉及定位销连接在上定位盘上;所述星敏支架安装架包括横板b、竖板b、定位平板b及加强筋b,其中,竖板b焊接连接在横板b上,定位平板b及加强筋b焊接在竖板b端部,并通过螺钉及定位销连接在上定位盘上;所述发射天线支架安装架包括横板c、竖板c、定位平板c及加强筋c,其中,竖板c及加强筋c焊接连接在横板c上,定位平板c焊接在竖板c下部,并通过螺钉及定位销连接在上定位盘上;所述接收天线支架安装架包括横板d、竖板d、定位套筒d及加强筋d,其中,竖板d及加强筋d焊接连接在横板d上,定位套筒d焊接在竖板d下部,并通过螺钉及定位销连接在上定位盘上;所述测控天线支架安装架包括横板e、竖板e、定位套筒e及加强筋e组成,其中,竖板e及加强筋e焊接连接在横板e上,定位套筒e焊接在竖板e下部,并通过螺钉及定位销连接在上定位盘上。Preferably, the antenna mounting bracket includes: a G antenna bracket mounting frame, a star-sensitive bracket mounting frame, a transmitting antenna bracket mounting frame, a receiving antenna bracket mounting frame, and a measurement and control antenna bracket mounting frame, and the G antenna bracket mounting frame includes a horizontal plate a. Vertical plate a, positioning plate a and reinforcing rib a, wherein, vertical plate a and reinforcing rib a are welded and connected to horizontal plate a, positioning plate a is welded to the lower part of vertical plate a, and connected to the upper part by screws and positioning pins On the positioning plate; the star-sensitive bracket mounting frame includes a horizontal plate b, a vertical plate b, a positioning plate b and a reinforcing rib b, wherein the vertical plate b is welded and connected to the horizontal plate b, and the positioning plate b and the reinforcing rib b are welded on The end of the vertical plate b is connected to the upper positioning plate by screws and positioning pins; the transmitting antenna bracket mounting frame includes a horizontal plate c, a vertical plate c, a positioning flat plate c and a reinforcing rib c, wherein the vertical plate c and the reinforcement Rib c is welded and connected to horizontal plate c, and positioning plate c is welded to the lower part of vertical plate c, and is connected to the upper positioning plate by screws and positioning pins; the receiving antenna bracket mounting frame includes horizontal plate d, vertical plate d, positioning The sleeve d and the rib d, wherein the vertical plate d and the rib d are welded and connected to the horizontal plate d, the positioning sleeve d is welded to the lower part of the vertical plate d, and connected to the upper positioning plate through screws and positioning pins; The measurement and control antenna bracket installation frame includes a horizontal plate e, a vertical plate e, a positioning sleeve e and a reinforcing rib e, wherein the vertical plate e and the reinforcing rib e are welded and connected to the horizontal plate e, and the positioning sleeve e is welded to the vertical plate The lower part of e is connected to the upper positioning plate by screws and positioning pins.
优选地,所述G天线支架安装架为4个,星敏支架安装架为1个,发射天线支架安装架、接收天线支架安装架以及测控天线支架安装架分别为2个。Preferably, there are four G antenna support mounting frames, one star sensitive support mounting frame, and two transmitting antenna support mounting frames, receiving antenna support mounting frames, and measurement and control antenna support mounting frames.
优选地,所述仪器支座安装架包括:连接板、定位环以及安装螺栓,所述连接板通过螺钉及定位销连接在上定位盘上,所述定位环通过安装螺栓连接在连接板上。Preferably, the instrument support mounting frame includes: a connecting plate, a positioning ring and mounting bolts, the connecting plate is connected to the upper positioning plate through screws and positioning pins, and the positioning ring is connected to the connecting plate through mounting bolts.
优选地,所述连接板为4个。Preferably, there are four connecting plates.
优选地,所述翻转机构7包括:销轴、抱箍I、抱箍II及双头螺柱,所述销轴焊接在抱箍I上,所述抱箍I及抱箍II通过螺栓连接,所述翻转机构通过双头螺柱安装在立柱上。Preferably, the turning mechanism 7 includes: a pin shaft, a hoop I, a hoop II and a stud, the pin is welded on the hoop I, the hoop I and the hoop II are connected by bolts, The turning mechanism is installed on the column through a double-ended stud.
优选地,所述支撑底架1包括:底盘、支撑垫块及地脚螺栓,所述底盘放置在支撑垫块上,所述地脚螺栓通过设置在底盘上的安装孔连接在底盘上。Preferably, the support chassis 1 includes: a chassis, a support block and anchor bolts, the chassis is placed on the support block, and the anchor bolts are connected to the chassis through mounting holes provided on the chassis.
安装时,支撑底架通过地脚螺栓固定在地面上,下定位盘放置在支撑底架上,立柱通过螺钉连接在下定位盘上,上定位盘通过螺栓连接在立柱上。主发动机支架安装架及姿控发动机支架安装架通过螺钉及定位销与下定位盘连接,天线支架安装架及仪器支座安装架通过螺钉及定位销与上定位盘连接,翻转机构通过双头螺柱与立柱连接。During installation, the support chassis is fixed on the ground by anchor bolts, the lower positioning plate is placed on the support chassis, the column is connected to the lower positioning plate by screws, and the upper positioning plate is connected to the column by bolts. The main engine bracket mounting frame and attitude control engine bracket mounting frame are connected to the lower positioning plate through screws and positioning pins, the antenna bracket mounting frame and instrument support mounting frame are connected to the upper positioning plate through screws and positioning pins, and the turning mechanism is connected to the upper positioning plate through screws and positioning pins. The columns are connected to the uprights.
工作时,首先将单球贮箱通过螺栓固定在上下定位盘上,将箱间段放置在主发动机支架的弧形托板上,调整好位置后开始焊接。然后将所需焊接装配的其余零部件所对应的装配支架安装在上下定位盘上,将零部件安装在装配支架上并固定后,开始焊接操作。之后将上下定位盘及产品整体翻转倒置,焊接底部焊缝。When working, first fix the single ball storage tank on the upper and lower positioning plates through bolts, place the section between the tanks on the arc-shaped supporting plate of the main engine support, and start welding after adjusting the position. Then install the assembly brackets corresponding to the remaining parts to be welded and assembled on the upper and lower positioning plates, and after the parts are installed on the assembly brackets and fixed, start the welding operation. Then turn the upper and lower positioning plates and the product upside down as a whole, and weld the bottom seam.
本实用新型提供的大型空间多球类结构装配装置,用于上面级动力舱的装配操作,通过安装固定各安装架在上下定位盘上的相对位置,以及通过翻转上下定位盘,实现空间多球类结构的装配,解决了某航天动力舱的焊接装配问题。本实用新型通过将4个单球贮箱通过螺栓连接在上定位盘及下定位盘后,将所需装配的零部件所对应的安装架固定在上定位盘或者下定位盘上,然后将零部件固定在安装架上,调整好位置尺寸后进行焊接。The large space multi-ball structure assembly device provided by the utility model is used for the assembly operation of the upper-level power cabin. By installing and fixing the relative positions of each mounting frame on the upper and lower positioning plates, and by turning the upper and lower positioning plates, the space multi-spheres can be realized. The assembly of similar structures solves the welding assembly problem of an aerospace power cabin. The utility model connects 4 single-ball storage tanks to the upper positioning plate and the lower positioning plate through bolts, fixes the mounting frame corresponding to the parts to be assembled on the upper positioning plate or the lower positioning plate, and then places the zero The components are fixed on the mounting frame, and the position and size are adjusted before welding.
本实用新型能满足装配空间多球类结构的要求。The utility model can meet the requirement of multi-spherical structure in assembly space.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本实用新型的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1是本实用新型装配原理图;Fig. 1 is the utility model assembly schematic diagram;
图2是本实用新型整体结构示意图;Fig. 2 is a schematic diagram of the overall structure of the utility model;
图中:1为支撑底架,2为下定位盘,3为立柱,4为上定位盘,5为姿控发动机支架安装架,6为主发动机支架安装架,7为翻转机构,8为天线安装支架,9为仪器支座安装架。In the figure: 1 is the support chassis, 2 is the lower positioning plate, 3 is the column, 4 is the upper positioning plate, 5 is the attitude control engine bracket mounting frame, 6 is the main engine bracket mounting frame, 7 is the turning mechanism, 8 is the antenna Mounting bracket, 9 is the instrument support mounting frame.
具体实施方式detailed description
下面对本实用新型的实施例作详细说明:本实施例在以本实用新型技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程。应当指出的是,对本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。The following is a detailed description of the embodiments of the present invention: this embodiment is implemented on the premise of the technical solution of the present invention, and provides detailed implementation methods and specific operating procedures. It should be pointed out that those skilled in the art can make some modifications and improvements without departing from the concept of the utility model, and these all belong to the protection scope of the utility model.
请同时参阅图1和图2。Please refer to Figure 1 and Figure 2 together.
本实施例提供了一种大型空间多球类结构装配装置,包括:上定位盘、下定位盘、立柱、主发动机支架安装架、姿控发动机支架安装架、天线支架安装架、仪器支座安装架、翻转机构以及支撑底架,所述下定位盘设置在支撑底架上;所述立柱设置于上定位盘和下定位盘之间;多个所述主发动机支架安装架均布设置于下定位盘上;多个所述姿控发动机支架安装架均布设置于下定位盘上;所述天线支架安装架及仪器支座安装架分别设置于上定位盘上;所述上定位盘和下定位盘可翻转地放置在支撑底架;所述翻转机构固定于立柱上。This embodiment provides a large-scale space multi-ball structure assembly device, including: an upper positioning plate, a lower positioning plate, a column, a main engine support mounting frame, an attitude control engine support mounting frame, an antenna support mounting frame, and an instrument support mounting frame. Frame, turning mechanism and supporting chassis, the lower positioning plate is arranged on the supporting chassis; the column is arranged between the upper positioning plate and the lower positioning plate; a plurality of the main engine bracket mounting frames are evenly arranged on the lower on the positioning plate; a plurality of the attitude control engine bracket mounting frames are evenly arranged on the lower positioning plate; the antenna support mounting frame and the instrument support mounting frame are respectively arranged on the upper positioning plate; the upper positioning plate and the lower positioning plate The positioning plate is reversibly placed on the support chassis; the reversing mechanism is fixed on the column.
进一步地,所述主发动机支架安装架6包括:底板a、支撑立柱、斜撑、弧形托板、定位板以及定位销,所述底板a安装在下定位盘上;所述支撑立柱与底板a焊接连接,所述斜撑与支撑立柱焊接连接,所述圆弧托板与支撑立柱焊接连接,所述定位板与斜撑焊接连接,所述定位销安装在设置于定位板上的定位孔中。Further, the main engine bracket installation frame 6 includes: a bottom plate a, a support column, a diagonal brace, an arc-shaped support plate, a positioning plate and a positioning pin, and the bottom plate a is installed on the lower positioning plate; the support column and the bottom plate a Welding connection, the diagonal brace is welded to the supporting column, the arc supporting plate is welded to the supporting column, the positioning plate is welded to the diagonal brace, and the positioning pin is installed in the positioning hole on the positioning plate .
进一步地,所述姿控发动机支架安装架5包括:底板b、支撑柱、托板以及限位销轴,所述底板b安装在在下定位盘上,所述支撑柱焊接连接在底板b上,所述托板焊接连接在支撑柱上,所述限位销轴安装在设置于托板上的限位销孔中。Further, the attitude control engine bracket installation frame 5 includes: a bottom plate b, a support column, a supporting plate and a limit pin, the bottom plate b is installed on the lower positioning plate, and the support column is welded and connected to the bottom plate b, The supporting plate is welded and connected to the support column, and the limiting pin shaft is installed in the limiting pin hole provided on the supporting plate.
进一步地,所述底板a和底板b一体成型。Further, the bottom plate a and the bottom plate b are integrally formed.
进一步地,所述天线安装支架8包括:G天线支架安装架、星敏支架安装架、发射天线支架安装架、接收天线支架安装架以及测控天线支架安装架,所述G天线支架安装架包括横板a、竖板a、定位板a及加强筋a,其中,竖板a及加强筋a焊接连接在横板a上,定位板a焊接在竖板a下部,并通过螺钉及定位销连接在上定位盘上;所述星敏支架安装架包括横板b、竖板b、定位平板b及加强筋b,其中,竖板b焊接连接在横板b上,定位平板b及加强筋b焊接在竖板b端部,并通过螺钉及定位销连接在上定位盘上;所述发射天线支架安装架包括横板c、竖板c、定位平板c及加强筋c,其中,竖板c及加强筋c焊接连接在横板c上,定位平板c焊接在竖板c下部,并通过螺钉及定位销连接在上定位盘上;所述接收天线支架安装架包括横板d、竖板d、定位套筒d及加强筋d,其中,竖板d及加强筋d焊接连接在横板d上,定位套筒d焊接在竖板d下部,并通过螺钉及定位销连接在上定位盘上;所述测控天线支架安装架包括横板e、竖板e、定位套筒e及加强筋e组成,其中,竖板e及加强筋e焊接连接在横板e上,定位套筒e焊接在竖板e下部,并通过螺钉及定位销连接在上定位盘上。Further, the antenna mounting bracket 8 includes: a G antenna bracket mounting frame, a star-sensitive bracket mounting frame, a transmitting antenna bracket mounting frame, a receiving antenna bracket mounting frame and a measurement and control antenna bracket mounting frame, and the G antenna bracket mounting frame includes a horizontal Plate a, vertical plate a, positioning plate a and reinforcing rib a, wherein, vertical plate a and reinforcing rib a are welded and connected to horizontal plate a, positioning plate a is welded to the lower part of vertical plate a, and connected to On the upper positioning plate; the star-sensitive bracket installation frame includes a horizontal plate b, a vertical plate b, a positioning plate b and a reinforcing rib b, wherein the vertical plate b is welded and connected to the horizontal plate b, and the positioning plate b and the reinforcing rib b are welded At the end of the vertical plate b, it is connected to the upper positioning plate by screws and positioning pins; the transmitting antenna bracket mounting frame includes a horizontal plate c, a vertical plate c, a positioning flat plate c and a reinforcing rib c, wherein the vertical plate c and The reinforcing rib c is welded and connected to the horizontal plate c, the positioning plate c is welded to the lower part of the vertical plate c, and is connected to the upper positioning plate by screws and positioning pins; the receiving antenna bracket mounting frame includes a horizontal plate d, a vertical plate d, The positioning sleeve d and the reinforcing rib d, wherein the vertical plate d and the reinforcing rib d are welded and connected to the horizontal plate d, the positioning sleeve d is welded to the lower part of the vertical plate d, and connected to the upper positioning plate through screws and positioning pins; The measurement and control antenna bracket mounting frame includes a horizontal plate e, a vertical plate e, a positioning sleeve e and a reinforcing rib e, wherein the vertical plate e and the reinforcing rib e are welded and connected to the horizontal plate e, and the positioning sleeve e is welded to the vertical plate e. The lower part of the plate e is connected to the upper positioning plate by screws and positioning pins.
进一步地,所述G天线支架安装架为4个,星敏支架安装架为1个,发射天线支架安装架、接收天线支架安装架以及测控天线支架安装架分别为2个。Further, there are four G antenna support mounting frames, one star sensitive support mounting frame, and two transmitting antenna support mounting frames, receiving antenna support mounting frames, and measurement and control antenna support mounting frames.
进一步地,所述仪器支座安装架9包括:连接板、定位环以及安装螺栓,所述连接板通过螺钉及定位销连接在上定位盘上,所述定位环通过安装螺栓连接在连接板上。Further, the instrument support mounting frame 9 includes: a connecting plate, a positioning ring and mounting bolts, the connecting plate is connected to the upper positioning plate through screws and positioning pins, and the positioning ring is connected to the connecting plate through mounting bolts .
进一步地,所述连接板为4个。Further, there are four connecting plates.
进一步地,所述翻转机构7包括:销轴、抱箍I、抱箍II及双头螺柱,所述销轴焊接在抱箍I上,所述抱箍I及抱箍II通过螺栓连接,所述翻转机构通过双头螺柱安装在立柱上。Further, the turning mechanism 7 includes: a pin shaft, a hoop I, a hoop II and a stud, the pin is welded on the hoop I, the hoop I and the hoop II are connected by bolts, The turning mechanism is installed on the column through a double-ended stud.
进一步地,所述支撑底架1包括:底盘、支撑垫块及地脚螺栓,所述底盘放置在支撑垫块上,所述地脚螺栓通过设置在底盘上的安装孔连接在底盘上。Further, the support chassis 1 includes: a chassis, a support block and anchor bolts, the chassis is placed on the support block, and the anchor bolts are connected to the chassis through mounting holes provided on the chassis.
具体为:Specifically:
如图1所示,本实例包括:支撑底架1、下定位盘2、立柱3、上定位盘4、姿控发动机支架安装架5、主发动机支架安装架6、翻转机构7、天线支架安装架8、仪器支座安装架9,其中,As shown in Figure 1, this example includes: support chassis 1, lower positioning plate 2, column 3, upper positioning plate 4, attitude control engine bracket mounting frame 5, main engine bracket mounting frame 6, turning mechanism 7, antenna bracket installation Frame 8, instrument support mounting frame 9, wherein,
支撑底架1包括:底盘、支撑垫块及地脚螺栓,所述底盘放置在支撑垫块上,所述地脚螺栓通过设置在底盘上的安装孔连接在底盘上。The support chassis 1 includes: a chassis, a support block and anchor bolts, the chassis is placed on the support block, and the anchor bolts are connected to the chassis through mounting holes provided on the chassis.
姿控发动机支架安装架5包括:底板、支撑柱、托板以及限位销轴,所述支撑柱焊接连接在底板上,所述托板焊接连接在支撑柱上,所述限位销轴安装在设置于托板上的限位销孔中。The attitude control engine bracket installation frame 5 includes: a base plate, a support column, a supporting plate and a limit pin, the support column is welded and connected to the base plate, the support plate is welded and connected to the support column, and the limit pin is installed In the limit pin hole set on the pallet.
主发动机支架安装架6包括:底板、支撑立柱、斜撑、圆弧托板、定位板以及定位销,所述支撑立柱与底板焊接连接,所述斜撑与支撑立柱焊接连接,所述圆弧托板与支撑立柱焊接连接,所述定位板与另一支撑立柱焊接连接,所属定位销安装在设置于定位板上的定位孔中。The main engine bracket installation frame 6 includes: a base plate, a supporting column, a diagonal brace, an arc supporting plate, a positioning plate and a positioning pin, the supporting column is welded to the base plate, the diagonal brace is welded to the supporting column, and the arc The supporting plate is welded to the support column, the positioning plate is welded to another support column, and the positioning pins are installed in the positioning holes on the positioning plate.
翻转机构7包括:销轴、抱箍I、抱箍II及双头螺柱,所述销轴焊接在抱箍I上,所述抱箍I及抱箍II通过螺栓连接,所述翻转机构通过双头螺柱安装在立柱上。Turning mechanism 7 comprises: pin shaft, hoop I, hoop II and stud, described pin is welded on hoop I, described hoop I and hoop II are connected by bolts, and described turning mechanism passes The studs are mounted on the posts.
天线支架安装架8包括:4个G天线支架安装架、1个星敏支架安装架、2个发射天线支架安装架、2个接收天线支架安装架以及2个测控天线支架安装架,所述G天线支架由横板、竖板、定位板及加强筋组成,通过螺钉及定位销连接在上定位盘上;所述星敏支架安装架由横板、竖板、定位平板及加强筋组成,通过螺钉及定位销连接在上定位盘上;所述发射天线支架安装架由横板、竖板、定位平板及加强筋组成,通过螺钉及定位销连接在上定位盘上;所述接收天线支架安装架由横板、竖板、定位套筒及加强筋组成,通过螺钉及定位销连接在上定位盘上;所述测控天线支架安装架由横板、竖板、定位套筒及加强筋组成,通过螺钉及定位销连接在上定位盘上。The antenna support mounting frame 8 includes: 4 G antenna support mounting frames, 1 star-sensitive support mounting frame, 2 transmitting antenna support mounting frames, 2 receiving antenna support mounting frames and 2 measurement and control antenna support mounting frames, the G The antenna support is composed of a horizontal plate, a vertical plate, a positioning plate and a reinforcing rib, and is connected to the upper positioning plate by screws and positioning pins; the star-sensitive bracket mounting frame is composed of a horizontal plate, a vertical plate, a positioning plate and a reinforcing rib, Screws and positioning pins are connected on the upper positioning plate; the transmitting antenna bracket mounting frame is composed of horizontal plates, vertical plates, positioning flat plates and reinforcing ribs, and is connected on the upper positioning plate through screws and positioning pins; the receiving antenna bracket is installed The frame is composed of horizontal plates, vertical plates, positioning sleeves and reinforcing ribs, and is connected to the upper positioning plate by screws and positioning pins; the measurement and control antenna bracket mounting frame is composed of horizontal plates, vertical plates, positioning sleeves and reinforcing ribs. It is connected to the upper positioning plate by screws and positioning pins.
仪器支座安装架9包括:4个连接板、定位环以及安装螺栓,所述连接板通过螺钉及定位销连接在上定位盘上,所述定位环通过螺栓连接在连接板上。The instrument support mounting frame 9 includes: 4 connecting plates, positioning rings and mounting bolts, the connecting plates are connected to the upper positioning plate by screws and positioning pins, and the positioning rings are connected to the connecting plates by bolts.
在本实施例中:In this example:
主发动机支架安装架6及姿控发动机支架安装架5在不用时可从下定位盘2上取下,以便于零件的焊接操作,所述主发动机支架安装架及姿控发动机支架安装架与下定位盘2通过螺栓及定位销连接固定。The main engine bracket mounting frame 6 and the attitude control engine bracket mounting frame 5 can be taken off from the lower positioning plate 2 when not in use, so as to facilitate the welding operation of the parts. The positioning disc 2 is connected and fixed by bolts and positioning pins.
天线支架安装架8及仪器支座安装架9不用时可从上定位盘4上取下,以便于零件的焊接操作,所述天线支架安装架8及仪器支座安装架9与上定位盘4通过螺栓及定位销连接固定。Antenna support mounting frame 8 and instrument support mounting frame 9 can be taken off from upper positioning plate 4 when not in use, so that the welding operation of parts, described antenna support mounting frame 8 and instrument support mounting frame 9 and upper positioning plate 4 It is connected and fixed by bolts and positioning pins.
下定位盘2、立柱3及上定位盘4可通过翻转机构7翻转倒置后放置在支撑底架1上。The lower positioning plate 2, the column 3 and the upper positioning plate 4 can be turned upside down by the turning mechanism 7 and placed on the support chassis 1.
大型空间多球类结构装配装置安装时,支撑底架通过地脚螺栓固定在地面上,下定位盘放置在支撑底架上,立柱通过螺钉连接在下定位盘上,上定位盘通过螺栓连接在立柱上。主发动机支架安装架及姿控发动机支架安装架通过螺钉及定位销与下定位盘连接,天线支架安装架及仪器支座安装架通过螺钉及定位销与上定位盘连接,翻转机构通过双头螺柱与立柱连接。When the large-scale space multi-ball structure assembly device is installed, the supporting base frame is fixed on the ground through anchor bolts, the lower positioning plate is placed on the supporting base frame, the column is connected to the lower positioning plate through screws, and the upper positioning plate is connected to the column through bolts. superior. The main engine bracket mounting frame and attitude control engine bracket mounting frame are connected to the lower positioning plate through screws and positioning pins, the antenna bracket mounting frame and instrument support mounting frame are connected to the upper positioning plate through screws and positioning pins, and the turning mechanism is connected to the upper positioning plate through screws and positioning pins. The columns are connected to the uprights.
工作时,首先将单球贮箱通过螺栓固定在上下定位盘上,将箱间段放置在主发动机支架的弧形托板上,调整好位置后开始焊接。然后将所需焊接装配的其余零部件所对应的装配支架安装在上下定位盘上,将零部件安装在装配支架上并固定后,开始焊接操作。之后将上下定位盘及产品整体翻转倒置,焊接底部焊缝。When working, first fix the single ball storage tank on the upper and lower positioning plates through bolts, place the section between the tanks on the arc-shaped supporting plate of the main engine support, and start welding after adjusting the position. Then install the assembly brackets corresponding to the remaining parts to be welded and assembled on the upper and lower positioning plates, and after the parts are installed on the assembly brackets and fixed, start the welding operation. Then turn the upper and lower positioning plates and the product upside down as a whole, and weld the bottom seam.
本实施例提供的大型空间多球类结构装配装置,上定位盘和下定位盘通过均布的立柱连接,整体放置在支撑底架上,并且可以翻转后倒置放置;上定位盘和下定位盘上设置有定位销孔及螺栓安装孔;支撑底架通过地脚螺栓固定在地面上;翻转机构设置于相对的两根立柱上;主发动机支架安装架设置于下定位盘上,并周向均布排列;姿控发动机支架安装架设置于下定位盘上,并周向均布排列;天线支架安装架及仪器支座安装架设置于上定位盘上,并可在不用时拆下。本实施例通过安装固定各安装架在上下定位盘上的相对位置,以及通过翻转上下定位盘,实现空间多球类结构的装配,解决了某航天动力舱的焊接装配问题。本实施例通过将4个单球贮箱通过螺栓连接在上下环后,将所需装配的零部件所对应的安装架固定在上定位盘或者下定位盘上,然后将零部件固定在安装架上,调整好位置尺寸后进行焊接。本实施例能满足装配空间多球类结构的要求。In the large-scale space multi-ball structure assembly device provided in this embodiment, the upper positioning plate and the lower positioning plate are connected by evenly distributed uprights, and are placed on the support chassis as a whole, and can be turned upside down and placed; the upper positioning plate and the lower positioning plate There are positioning pin holes and bolt mounting holes on the top; the support frame is fixed on the ground through anchor bolts; the turning mechanism is set on the two opposite columns; the main engine bracket mounting frame is set on the lower positioning plate and arranged uniformly in the circumferential direction ; The attitude control engine bracket mounting frame is set on the lower positioning plate and is arranged uniformly in the circumferential direction; the antenna support mounting frame and the instrument support mounting frame are set on the upper positioning plate and can be removed when not in use. This embodiment solves the welding assembly problem of an aerospace power cabin by installing and fixing the relative positions of each mounting frame on the upper and lower positioning plates, and by flipping the upper and lower positioning plates to realize the assembly of space multi-sphere structures. In this embodiment, after connecting 4 single-ball storage tanks to the upper and lower rings by bolts, the mounting frame corresponding to the parts to be assembled is fixed on the upper positioning plate or the lower positioning plate, and then the parts are fixed on the mounting frame On, adjust the position and size before welding. This embodiment can meet the requirements of the multi-spherical structure in the assembly space.
以上对本实用新型的具体实施例进行了描述。需要理解的是,本实用新型并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本实用新型的实质内容。The specific embodiments of the present utility model have been described above. It should be understood that the utility model is not limited to the above-mentioned specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109604932A (en) * | 2019-01-08 | 2019-04-12 | 上海航天精密机械研究所 | The flexible adjustable type frame of centreless shaft type and assembly technique |
| CN110091102A (en) * | 2019-05-24 | 2019-08-06 | 薛溪健 | A kind of auxiliary docking facilities for chemical pipeline welding |
| CN116532901A (en) * | 2017-06-27 | 2023-08-04 | 中国航发常州兰翔机械有限责任公司 | Combustion chamber flame tube pre-evaporation tube mounting clamp easy to assemble |
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2015
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116532901A (en) * | 2017-06-27 | 2023-08-04 | 中国航发常州兰翔机械有限责任公司 | Combustion chamber flame tube pre-evaporation tube mounting clamp easy to assemble |
| CN109604932A (en) * | 2019-01-08 | 2019-04-12 | 上海航天精密机械研究所 | The flexible adjustable type frame of centreless shaft type and assembly technique |
| CN110091102A (en) * | 2019-05-24 | 2019-08-06 | 薛溪健 | A kind of auxiliary docking facilities for chemical pipeline welding |
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