CN205318980U - Modular magnetic core inductance - Google Patents

Modular magnetic core inductance Download PDF

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Publication number
CN205318980U
CN205318980U CN201521082065.1U CN201521082065U CN205318980U CN 205318980 U CN205318980 U CN 205318980U CN 201521082065 U CN201521082065 U CN 201521082065U CN 205318980 U CN205318980 U CN 205318980U
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China
Prior art keywords
magnetic core
coil
combined type
wire
inductance
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Active
Application number
CN201521082065.1U
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Chinese (zh)
Inventor
王世伟
伊纪亮
魏向荣
陈晋海
王立伟
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Qingdao Yunlu Energy Technology Co Ltd
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Qingdao Yunlu Energy Technology Co Ltd
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Priority to CN201521082065.1U priority Critical patent/CN205318980U/en
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Abstract

The utility model relates to a modular magnetic core inductance belongs to electromagnetism components and parts technical field for the power, needs the wire to penetrate when mainly solving the wire winding of present cyclic annular magnetic core and wears out annular magnetic core, and efficiency is very low, and the wire winding can only be suitable for the higher copper line of tensile strength of buckling, lead to all very high problems of product material cost and manufacturing cost. Modular magnetic core inductance, including magnetic core I, magnetic core II and coil, magnetic core II is two cylinders that the shape is the same, magnetic core I includes two parts, is located II both ends of magnetic core respectively, is connected with II cooperations of magnetic core to form the ring -type, coil winding is on magnetic core II, for flat enamel insulated aluminum wire circle. The utility model discloses a split combined type magnetic core makes coil winding efficiency improve by a wide margin, changes the copper line for the aluminum wire simultaneously, reduces material cost, and the aluminum wire is flattening the back use, has improved window utilization ratio and heat -sinking capability, has reduced electromagnetic interference.

Description

Combined type magnetic core inductance
Technical field
This utility model relates to a kind of Combined type magnetic core inductance, belongs to power supply electromagnetic element technical field.
Background technology
Inducer, its Main Function is that AC signal is carried out Isolation, the logical direct current of namely resistance exchange, the logical low frequency of resistance high frequency. For power supply product, the outputting inductance after secondary commutation can reach the purpose filtering with suppressing to exchange ripple, and therefore, inducer is indispensable element in power supply product. But, current power supply inductance many employings toroidal core coiling circular copper wire realizes, and needs wire to penetrate and pass toroidal core during ring-shaped magnetic core coiling, and efficiency is very low. Further, because of ring-type special construction, coiling can only be suitable for the copper cash that bending hot strength is higher, causes that product material cost and manufacturing cost are all very high.
Utility model content
The purpose of this utility model is in that, overcome the drawbacks described above of current power supply inductance, a kind of Combined type magnetic core inductance is proposed, and in conjunction with the flat enamel-insulated-aluminium coil that the method described in the patent CN103117169B " transformator or reactor enamel-covered wire winding manufacture Apparatus and method for " of early stage application is rolled into, obtain a kind of novel magnetic core inductance, improving production efficiency, concrete technical scheme is:
Combined type magnetic core inductance, including magnetic core I, magnetic core II and coil, magnetic core II is two cylinders that shape is identical; Magnetic core I includes two parts, lays respectively at magnetic core II two ends, is connected formation ring-type with magnetic core II; Coil winding is on magnetic core II, for flat enamel-insulated-aluminium coil.
Further, the cross sectional shape of described flat enamel insulated aluminium wire includes the irregular shape such as rectangle, ellipse, in order to after coil winding completes, sectional area with under number of turns the same terms compared with enamel-cover round wires, overall can reduce coil height, and then product cost can be reduced.
Further, described magnetic core I and magnetic core II can design different shapes according to optimization scheme, such as cylinder or cuboid etc.
Further, described magnetic core I and magnetic core II are high permeability material, such as FERRITE CORE or amorphous magnetic core.
Further, Combined type magnetic core inductance also includes shell and base. Shell primarily serves insulating effect; Base is played a supporting role, and base has false pin make high-frequency inductor be connected in circuit.
This utility model adopts separate assembling magnetic core, and magnetic core is made up of a few part regular shapes, and wire can first use during manufacture mould and the fast automatic coiling of machine, then coil is inserted in magnetic core carries out automatic assembling, greatly reduces manufacturing cost. On the other hand, because the change of wire winding, it is possible to use than copper cash, the aluminum steel of cheap 50% price carries out automatic winding, and under the premise that performance is constant, material cost declines to a great extent.
This utility model has the advantages that
1) coil winding efficiency is greatly improved, and can reach about original 10 times, and integral production efficiency improves about 5 times;
2) being replaced by aluminum steel by copper cash, material cost declines 30%;
3) aluminum steel uses after becoming compressed, improves window utilization rate and heat-sinking capability, reduces electromagnetic interference.
Accompanying drawing explanation
Fig. 1 is this utility model structural representation.
Fig. 2 is this utility model front view.
Fig. 3 is this utility model upward view.
In figure, 1-magnetic core I, 2-magnetic core II, 3-coil, 4-shell, 5-base.
Detailed description of the invention
Below in conjunction with specific embodiments and the drawings, this utility model is described further.
Embodiment one
As it is shown in figure 1, Combined type magnetic core inductance, including magnetic core I 1, magnetic core II 2, the coil 3 being wound on magnetic core II 2, shell 4 and base 5. Magnetic core I 1 and magnetic core II 2 each include two cylinders, and its material is high permeability material, such as FERRITE CORE or amorphous magnetic core. Magnetic core I 1 is positioned at magnetic core II 2 two ends, is connected formation ring-type with magnetic core II 2; Coil 3 is enamel-insulated-aluminium coil, and its cross sectional shape is oval, after the coiling of such coil 3 completes, under sectional area and number of turns the same terms, compared with enamel-cover round wires, it is possible to overall reduction coil height, and then can reduce product cost.
Embodiment two
Magnetic core I 1 and magnetic core II 2 are cuboid, and magnetic core I 1 is positioned at magnetic core II 2 two ends, are connected formation ring-type with magnetic core II 2, and all the other are with embodiment one.
Embodiment three
The cross sectional shape of coil 3 is rectangle, and its height is less than width, and all the other are with embodiment one.
Above in conjunction with accompanying drawing, embodiment of the present utility model is elaborated, but this utility model is not limited to above-described embodiment, in the ken that those of ordinary skill in the art possess, the various changes made under the premise without departing from this utility model objective, all should belong to this utility model patent covering scope.

Claims (7)

1. a Combined type magnetic core inductance, including magnetic core and coil (3), it is characterised in that magnetic core includes magnetic core I (1) and magnetic core II (2), and magnetic core II (2) is identical two cylinders of shape; Magnetic core I (1) includes two parts, lays respectively at magnetic core II (2) two ends, is connected formation ring-type with magnetic core II (2); Coil (3) is wound on magnetic core II (2), for flat enamel-insulated-aluminium coil.
2. Combined type magnetic core inductance according to claim 1, it is characterised in that the cross sectional shape of described flat enamel-insulated-aluminium coil is rectangle.
3. Combined type magnetic core inductance according to claim 1, it is characterised in that the cross sectional shape of described flat enamel-insulated-aluminium coil is oval.
4. Combined type magnetic core inductance according to claim 1, it is characterised in that described magnetic core I (1) and magnetic core II (2) are cylinder or cuboid.
5. Combined type magnetic core inductance according to claim 1, it is characterised in that described magnetic core I (1) and magnetic core II (2) are FERRITE CORE.
6. Combined type magnetic core inductance according to claim 1, it is characterised in that described magnetic core I (1) and magnetic core II (2) are amorphous magnetic core.
7. the Combined type magnetic core inductance according to claim 1-6 any one, it is characterised in that also include shell (4) and base (5).
CN201521082065.1U 2015-12-23 2015-12-23 Modular magnetic core inductance Active CN205318980U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201521082065.1U CN205318980U (en) 2015-12-23 2015-12-23 Modular magnetic core inductance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201521082065.1U CN205318980U (en) 2015-12-23 2015-12-23 Modular magnetic core inductance

Publications (1)

Publication Number Publication Date
CN205318980U true CN205318980U (en) 2016-06-15

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201521082065.1U Active CN205318980U (en) 2015-12-23 2015-12-23 Modular magnetic core inductance

Country Status (1)

Country Link
CN (1) CN205318980U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106531423A (en) * 2016-12-30 2017-03-22 青岛云路新能源科技有限公司 Rectangular metal powder core inductor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106531423A (en) * 2016-12-30 2017-03-22 青岛云路新能源科技有限公司 Rectangular metal powder core inductor
CN106531423B (en) * 2016-12-30 2019-04-09 青岛云路新能源科技有限公司 A kind of rectangular metal powder core inductance

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