CN205318202U - A intelligence control system for cigarette packer group vacuum pump motor - Google Patents
A intelligence control system for cigarette packer group vacuum pump motor Download PDFInfo
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- CN205318202U CN205318202U CN201620035158.7U CN201620035158U CN205318202U CN 205318202 U CN205318202 U CN 205318202U CN 201620035158 U CN201620035158 U CN 201620035158U CN 205318202 U CN205318202 U CN 205318202U
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- pump motor
- vaccum pump
- contactor
- plc
- vacuum pump
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
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Abstract
The utility model provides an intelligence control system for cigarette packer group vacuum pump motor, the control panel that has the vacuum pump motor and be connected with the vacuum pump motor, the signal output part communication connection PLC programmable controller of control panel, and PLC programmable controller's signal input part access auxiliary engine operation contactor, PLC programmable controller's signal output part connects the contactor of vacuum pump motor, and the contactor and the vacuum pump motor of vacuum pump motor are connected. The utility model discloses a PLC programmable controller realizes the intelligent control of cigarette packer group vacuum pump motor, realizes the stall as required of vacuum pump motor, practices thrift unnecessary power consumption, and reduction in production cost and motor maintenance rate provide safeguard for the excellent product high yield of cigarette production enterprise.
Description
Technical field
The utility model relates to a kind of intelligent control system for cigarette package unit vaccum pump motor.
Background technology
ZB47 type hard box CARTONER group is made up of YB47 type hard packet packer, the outer transparent paper packaging machine of YB517 type box, YB617 type CARTONER and the outer transparent paper packaging machine of YB917 type bar. under prior art, for the outer transparent paper packaging machine (as shown in Figure 1, 2) of YB917 type bar once total power supply (Q2) closes, No. 12 output terminal of No. 12 switchboards that control vaccum pump motor runs will output signal contactor (3K990) adhesive controlling vaccum pump motor, and vaccum pump motor (3M990) will run. but, in breakdown maintenance, equipment wheel is protected, equipment downtime maintains, when weekend and overhaul of the equipments at the end of month are shut down, owing to total power supply is closed by needs, therefore vaccum pump motor will work always, and the power of vaccum pump motor is 1000W, operate and will consume a kilowatt-hour in hour, for manufacturer of large-scale cigar mill, the vaccum pump motor often organizing the hard box CARTONER group of ZB47 type is shut down due to fault, equipment wheel is protected, maintenance, not stall during maintenance and the electric energy that consumes is 2400 degree/year, and more than one group of large-scale cigar mill such packaging unit, the year consumption electric energy of visible many group packaging units must not be despised, this adds the cost of tobacco productive corporation virtually, in addition, due to vaccum pump motor can not stall, electrical machinery life is also had certain loss, turn increases maintenance of equipment expense, add simultaneously because of motor damage needed for servicing time, reduce production efficiency, therefore propose improve.
Practical novel content
The technical problem that the utility model solves: a kind of intelligent control system for cigarette package unit vaccum pump motor is provided, by increasing PLC in the pilot circuit of existing vaccum pump motor, the control signal of vaccum pump motor is processed, originally closed and the technical problem of continuous service with total power supply always solve vaccum pump motor; Run, by increasing subsidiary engine at the signal input terminus of PLC PLC technology program, the break-make control that contactor realizes subsidiary engine operation, realize the break-make to vaccum pump motor pilot circuit simultaneously and control;Realize the delays time to control to vaccum pump motor by the delays time to control program in PLC and timer, avoid vaccum pump motor with subsidiary engine run contactor be turned on or off operation time frequent starting technology drawback.
The technical solution adopted in the utility model: for the intelligent control system of cigarette package unit vaccum pump motor, the switchboard that there is vaccum pump motor and be connected with vaccum pump motor, the signal output terminal communication connection PLC of described switchboard, and the signal input terminus access subsidiary engine of PLC runs contactor, the signal output terminal of described PLC connects the contactor of vaccum pump motor, and the contactor of vaccum pump motor is connected with vaccum pump motor.
Preferably, it is normally open contactor that described subsidiary engine runs contactor, and its normally opened contact starts button with the subsidiary engine of PLC and is electrically connected.
Wherein, when described subsidiary engine runs contactor conducting, the signal output terminal of PLC exports electrical signal and drives the contacts of contactor of vaccum pump motor to close, and vaccum pump motor runs; When described subsidiary engine runs contactor disconnection, the signal output terminal non-output signal of PLC, the contacts of contactor of vaccum pump motor disconnects, and vaccum pump motor is out of service.
Further, having in the sequence of control of described PLC and prevent vaccum pump motor from running contactor delays time to control program that is closed or frequent start-stop when disconnecting with subsidiary engine, described delays time to control program is connected with PLC by timer and realizes time variable control.
The utility model advantage compared with prior art:
1, the time variable control to wrapping machine vaccum pump motor is realized by adding PLC in existing vaccum pump motor pilot circuit, make vaccum pump motor turn into geneva motion from original continuous motion, save the unnecessary power consumption that vaccum pump motor produces because running continuously;
2, run, by accessing subsidiary engine at the signal input terminus of PLC, the on off control that contactor realizes subsidiary engine, realize the break-make to vaccum pump motor pilot circuit simultaneously and control;
3, the delays time to control of vaccum pump motor is realized by adding timer in PLC, avoid vaccum pump motor because of the phenomenon of frequent start-stop with subsidiary engine frequent start-stop, extend the work-ing life of motor, reduce maintenance of equipment expense, decrease because of the servicing time needed for motor damage simultaneously.
Accompanying drawing explanation
Fig. 1 is the electrical schematic diagram of the vaccum pump motor of cigarette package unit under prior art;
Fig. 2 is the vaccum pump motor pilot circuit figure of cigarette package unit under prior art;
Fig. 3 is the utility model vaccum pump motor pilot circuit figure;
Fig. 4 is the PLC delays time to control programming ladder diagram of the utility model vaccum pump motor.
Embodiment
Below in conjunction with accompanying drawing 1-4, a kind of embodiment of the present utility model is described.
For the intelligent control system of cigarette package unit vaccum pump motor, for ZB47 type cigarette package unit, the hard box CARTONER group of ZB47 type comprises YB47 type hard packet packer, the outer transparent paper packaging machine of YB517 type box, YB617 type CARTONER, the outer transparent paper packaging machine of YB917 type bar, each wrapping machine all has vaccum pump motor, for the vacuum pump of the outer transparent paper packaging machine of the YB917 type bar in ZB47 type hard box CARTONER group in the present embodiment, the switchboard 1 that there is vaccum pump motor (3M990) and communicate to connect with vaccum pump motor (3M990), when total power supply Q2 closes, No. 12 output terminal of No. 12 switchboards 1 that control vaccum pump motor (3M990) runs will output signal, but this output signal end access PLC 3, for control signal is processed.Then access a subsidiary engine at the signal input terminus 301 i.e. input communication port I0.2 of PLC 3 and run contactor 4, preferably, it is normally open contactor (3K8) that described subsidiary engine runs contactor 4, and its normally opened contact starts button with the subsidiary engine of PLC 3 and is electrically connected. The signal output terminal 302 of described PLC 3 i.e. output communication port Q0.2 connects the contactor 2 (3K990) of vaccum pump motor (3M990), and the contactor 2 (3K990) of vaccum pump motor is connected with vaccum pump motor (3M990).
Vaccum pump motor (3M990) is turned into the control principle of geneva motion from motion continuously by described PLC 3: after pressing downwind scheme startup button, the normally opened contact that subsidiary engine runs contactor 4 (3K8) closes, signal is input to the signal input terminus 301 (input communication port I0.2) of PLC 3, process through PLC 3, the signal output terminal 302 (output communication port Q0.2) of PLC 3 exports the contactor 2 (3K990) that electrical signal delivers to vaccum pump motor (3M990), make contactor 2 (3K990) closing of contact of vaccum pump motor (3M990), vaccum pump motor (3M990) runs, otherwise, when the normally opened contact of described subsidiary engine operation contactor 4 (3K8) remains open action, signal output terminal 302 (the output communication port Q0.2) non-output signal of PLC 3, therefore, contactor 2 contact of vaccum pump motor (3M990) disconnects, and vaccum pump motor (3M990) is out of service.
Further, for avoid vaccum pump motor always with subsidiary engine run contactor 4 closed, disconnect and frequent start-stop, the sequence of control of described PLC 3 adds and prevents vaccum pump motor from running the delays time to control program mould of frequent start-stop when contactor 4 closes or disconnects with subsidiary engine, described delays time to control program is realized by delays time to control programmodule, and delays time to control programmodule is connected with timer, in brief, namely it is connected with PLC by timer and realizes time variable control.
Timer and PLC 3 all belong to prior art, and therefore not to repeat here for the concrete access way of itself and PLC 3. In the present embodiment: that PLC 3 adopts is SIEMENS PLC (S7-200), it is power cut off delay type timer (TOF) and on-delay type timer (TON) for what realize delay procedure control timer mainly adopts. Wherein, (T33, T34, T37) is corresponding has been classified by timer by the different size of unit time set(ting)value (1ms, 10ms, 100ms) and timer numbering for SIEMENS PLC programmable logic controller 3 (S7-200), and the corresponding relation that SIEMENS PLC programmable logic controller 3 (S7-200) timer unit time set(ting)value and timer are numbered is:
| Timer unit time set(ting)value | Timer is numbered |
| 1ms | T32,T96 |
| 10ms | T33-T36,T97-T100 |
| 100ms | T37-T63,T101-T255 |
The concrete PLC delays time to control programming ladder diagram of the utility model is as shown in Figure 4, wherein, for on-delay type timer (T37), when subsidiary engine runs the disconnection of contactor 4 (3K8) contact, on-delay type timer (T37) starts counting, after reaching set(ting)value, the signal output terminal 302 i.e. output communication port Q0.2 no signal of PLC 3 is exported, like this, contactor 2 (3K990) contact of vaccum pump motor (3M990) disconnects, and vaccum pump motor (3M990) is out of service. Thus avoid vaccum pump motor (3M990) harm that motor itself is caused by frequent starting with subsidiary engine frequent start-stop, extend the work-ing life of motor.Further, if when on-delay type timer (T37) does not reach set(ting)value after starting counting, the normally opened contact that subsidiary engine runs contactor 4 (3K8) closes, and subsidiary engine starts, and timer is resetted by program automatically, avoids timing to add up. Wherein, PLC 3 to the timing control of timer be all realized by the sequence of control of PLC 3, sequence of control the input of the reset of timer and timer program instruction is all belonged to prior art, do not repeat at this.
In sum, the time variable control to wrapping machine vaccum pump motor is realized by adding PLC 3 in existing vaccum pump motor pilot circuit, make vaccum pump motor turn into geneva motion from original continuous motion, save vaccum pump motor and produce power consumption because running continuously. According to statistics, the power of vaccum pump motor is 1000W, and stall just can save kilowatt-hour in one hour, is equipped with 6 groups of ZB47 with large-scale tobacco productive corporation and packs unit calculating, annual fault is shut down, the equipment wheel shutdown such as guarantors, maintenance, maintenance makes vaccum pump motor stall, approximately can saves energy 2400 degree; 6 groups of annual saves energy of wrapping machine 14400 degree, reduce the production cost of manufacturing enterprise. Run, by accessing subsidiary engine at the signal input terminus of PLC, the on off control that contactor realizes subsidiary engine, realize the break-make to vaccum pump motor pilot circuit simultaneously and control; Realize the delays time to control of vaccum pump motor by adding timer in PLC, avoid vaccum pump motor because of the phenomenon of frequent start-stop with subsidiary engine frequent start-stop, extend the work-ing life of motor. According to measuring and calculating, the work-ing life of vaccum pump motor can extend more than 1 year, reduces maintenance of equipment expense, decreases because of the servicing time needed for motor damage simultaneously.
Above-described embodiment, just better embodiment of the present utility model, be not used for limiting the utility model practical range, therefore all equivalence changes done with content described in the utility model claim, all should be included within the utility model right.
Claims (4)
1. for the intelligent control system of cigarette package unit vaccum pump motor, the switchboard (1) that there is vaccum pump motor and be connected with vaccum pump motor, it is characterized in that: signal output terminal communication connection PLC (3) of described switchboard (1), and signal input terminus (301) the access subsidiary engine of PLC (3) runs contactor (4), the signal output terminal (302) of described PLC (3) connects the contactor (2) of vaccum pump motor, the contactor (2) of vaccum pump motor is connected with vaccum pump motor.
2. the intelligent control system for cigarette package unit vaccum pump motor according to claim 1, it is characterized in that: it is normally open contactor that described subsidiary engine runs contactor (4), its normally opened contact starts button with the subsidiary engine of PLC (3) and is electrically connected.
3. the intelligent control system for cigarette package unit vaccum pump motor according to claim 1, it is characterized in that: when described subsidiary engine runs contactor (4) conducting, the signal output terminal (302) of PLC (3) exports contactor (2) closing of contact that electrical signal drives vaccum pump motor, and vaccum pump motor runs; When described subsidiary engine runs contactor (4) disconnection, signal output terminal (302) non-output signal of PLC (3), contactor (2) contact of vaccum pump motor disconnects, and vaccum pump motor is out of service.
4. the intelligent control system for cigarette package unit vaccum pump motor according to claim 1 or 2 or 3, it is characterized in that: have in the sequence of control of described PLC (3) and prevent vaccum pump motor from running contactor (4) delays time to control program that is closed or frequent start-stop when disconnecting with subsidiary engine, described delays time to control program is connected with PLC by timer and realizes time variable control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620035158.7U CN205318202U (en) | 2016-01-14 | 2016-01-14 | A intelligence control system for cigarette packer group vacuum pump motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620035158.7U CN205318202U (en) | 2016-01-14 | 2016-01-14 | A intelligence control system for cigarette packer group vacuum pump motor |
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| Publication Number | Publication Date |
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| CN205318202U true CN205318202U (en) | 2016-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620035158.7U Active CN205318202U (en) | 2016-01-14 | 2016-01-14 | A intelligence control system for cigarette packer group vacuum pump motor |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111199663A (en) * | 2020-03-11 | 2020-05-26 | 上海尤普科技发展有限公司 | Device and system for remotely controlling intelligent blackboard through mobile terminal |
| CN114431514A (en) * | 2022-02-08 | 2022-05-06 | 浙江中烟工业有限责任公司 | Energy-saving control system and method for wrapping machine set based on data acquisition information |
-
2016
- 2016-01-14 CN CN201620035158.7U patent/CN205318202U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111199663A (en) * | 2020-03-11 | 2020-05-26 | 上海尤普科技发展有限公司 | Device and system for remotely controlling intelligent blackboard through mobile terminal |
| CN114431514A (en) * | 2022-02-08 | 2022-05-06 | 浙江中烟工业有限责任公司 | Energy-saving control system and method for wrapping machine set based on data acquisition information |
| CN114431514B (en) * | 2022-02-08 | 2023-02-17 | 浙江中烟工业有限责任公司 | Energy-saving control system and method for wrapping machine set based on data acquisition information |
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