CN205317873U - Be applied to electricelectric and move vehicle control unit high temperature ageing tests device - Google Patents

Be applied to electricelectric and move vehicle control unit high temperature ageing tests device Download PDF

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Publication number
CN205317873U
CN205317873U CN201620067117.6U CN201620067117U CN205317873U CN 205317873 U CN205317873 U CN 205317873U CN 201620067117 U CN201620067117 U CN 201620067117U CN 205317873 U CN205317873 U CN 205317873U
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China
Prior art keywords
entire car
car controller
control unit
vehicle control
test device
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CN201620067117.6U
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Chinese (zh)
Inventor
李占江
董越云
唐云飞
陈苏敏
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Nanjing Yuebo Electric Drive System Co Ltd
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Nanjing Yuebo Electric Drive System Co Ltd
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Priority to CN201620067117.6U priority Critical patent/CN205317873U/en
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Abstract

The utility model relates to a pure electric vehicles vehicle control unit high temperature ageing tests device, including the proof box of high low temperature reversal, control pencil and load counter, proof box of high low temperature reversal and load counter are through control wiring harness connection. Vehicle control unit high temperature aging test box adopts high low temperature reversal proof box simulation driving in -process vehicle control unit's service environment temperature, and the temperature changes according to certain law, load counter and vehicle control unit control pencil is the self -control among the vehicle control unit high temperature aging test box, and vehicle control unit's interface function is mated to the ability at utmost, verifies the most full pin, has guaranteed but vehicle control unit high temperature aging test box's commonality that is to say, in the vehicle control unit behind the high temperature ageing can use any different project that requires.

Description

One is applied to pure electronic entire car controller high-temperature circulation test device
Technical field
This utility model relates to a kind of high-temperature circulation test device, particularly relates to one and is applied to pure electronic entire car controller high-temperature circulation test device.
Background technology
Pure electric automobile has started to enter the industrialization stage in China, and governmental support dynamics is very big. Pure electric vehicle controller is the core component of vehicle control system of pure electric vehicle, the normal traveling to automobile, Brake energy recovery, network management, and fault diagnosis filter monitors that the functions such as vehicle-state play very crucial effect. Entire car controller is placed in vehicle body, the motor feels hot or ambient temperature all will make entire car controller be operated in hot environment, the purpose of entire car controller high temperature ageing case simulates temperature during use exactly, and can detection entire car controller normal operation in different temperatures environment.
Entire car controller is the brain of car load, operationally if there is problem, is breakneck for driving, and entire car controller high temperature ageing device is exactly get rid of the probability that temperature makes it be interfered to the full extent. In prior art, there are high temperature ageing case in a lot of existing producers, also very universal on the market, but function is fairly simple. Seldom there is the high-temperature circulation test device of special pure electronic entire car controller, it does not have can load and switching value detect entire car controller normal operation, it is impossible to functional requirement during simulated driving.
Utility model content
In order to overcome defect of the prior art, the purpose of this utility model is in that proposing one is applied to pure electronic entire car controller high-temperature circulation test device. Described assay device can either simulate the operating ambient temperature of entire car controller; Can also intuitively reflect in real time entire car controller whether can normal operation, and once can carry out polylith entire car controller circuit board high-temperature circulation test, work efficiency is high.
For solving above-mentioned technical problem, this utility model is achieved through the following technical solutions:
One is applied to pure electronic entire car controller high-temperature circulation test device, including high low temperature cycles test case, controls wire harness and load cabinet, described high low temperature cycles test case and load cabinet by controlling wire harness connection.
Wherein, described high low temperature cycles test case is used for placing controller, fills Φ 140mm test cable aperture, by one-stage control wire harness, receive in load cabinet on the left of described high low temperature cycles test case.
Further, described load cabinet is made up of load box, being provided with Switching Power Supply, enamelled resistor, auxiliary reclay, display lamp and fan on described load box, described relay is for the work of analog switch amount, and enamelled resistor is used for simulating step electric machine and shift motor work.
Further, described load box is divided into upper and lower two-layer, and auxiliary reclay is in lower floor, and enamelled resistor is on upper strata.
Further, described load box is 9.
Further, described enamelled resistor is with the power resistor of one layer of enamel powdered frit of its outer surface sintering after alloy resistance wire coiling, have high stability, in high precision, the feature such as noise is low, high-power, high temperature resistant.
Further, electromagnetic relay selected by described auxiliary reclay.
Further, described electromagnetic relay is made up of electric magnet, armature, spring leaf, contact.
Further, described high low temperature cycles test case divides four layers.
Compared with prior art, superior effect of the present utility model is in that:
(1) entire car controller high temperature aging test box adopts the use ambient temperature of entire car controller in high low temperature cycles test case simulated driving process, and temperature changes according to certain rules.
(2) in entire car controller high temperature aging test box, load cabinet and vehicle control unit controls wire harness are self-control, can at utmost mate the interface function of entire car controller, verify the most full pin, ensure that the generally applicable property of described entire car controller high temperature aging test box, it is to say, the entire car controller after high temperature ageing can be used in any different project required.
(3) program that the entire car controller burning carrying out high temperature ageing is different can be carried out different test modes and reaches specific purpose by entire car controller high temperature aging test box.
(4) front panel of the load cabinet of entire car controller high temperature aging test box is equipped with display lamp, whether can directly display entire car controller at normal operation; There is real-time and observability.
Accompanying drawing explanation
Fig. 1 is applied to the outline drawing of pure electronic entire car controller high-temperature circulation test device described in being;
Fig. 2 is the structural representation on the internal upper strata of load box in Fig. 1;
Fig. 3 is the structural representation of the internal lower floor of load box in Fig. 1.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, this utility model is described in further detail.
As it is shown in figure 1, be the outline drawing of load box. Front panel placed the display lamp 1 of corresponding auxiliary reclay, in order to observe whether entire car controller whether normal operation or relay damage and need to change. Being divided into two-layer inside load box, as shown in Figures 2 and 3, it is contemplated that layout and heat radiation, relay 5 is placed by lower floor, and the enamelled resistor 4 that caloric value is big is placed on upper strata.
Fig. 2 is the upper strata schematic diagram of entire car controller high temperature ageing case load box, is made up of 4,2 line banks 3 of 10 enamelled resistors and 2 Switching Power Supplies 2. Enamelled resistor works mainly for simulated machine, it is necessary to considers heat radiation, need to consider spacing when therefore putting. 2 Switching Power Supply respectively 12V and 24V power supplys, basic load provides power supply for detected entire car controller, enamelled resistor and auxiliary reclay. The effect of line bank electrification streaming, makes wiring attractive in appearance, easy to maintenance.
Fig. 3 is lower floor's schematic diagram of entire car controller high temperature aging test box load box, and main what place is auxiliary reclay 5, in order to simulate entire car controller switching value whether normal operation. Because an entire car controller has multi-way switching values control, the amount of the auxiliary reclay therefore used is also very many, it is contemplated that marshalling, installation are unloaded conveniently, are each attached on special relay guide rail by all relays. Selecting electromagnetic relay when load box makes, relay and base can separate, and facilitate later period maintenance to change.
Concrete, when carrying out entire car controller high-temperature circulation test, first by the burning program tested specially to entire car controller, and put into high low temperature cycles test case, open high low temperature cycles test case power supply, set desired parameters, with controlling wire harness, high/low temperature alternation case and load cabinet are connected, then power supply is being accessed to load cabinet, the on and off switch of each load box that still closes, experiment can be started.Whole process is without artificial participation, full-automation experiment, but must assure that in high temperature ageing process that people is near aging laboratory, checks that every 2 hours whether a senile experiment room temperature is normal. After eight hours, degradation terminates, and takes out all entire car controllers, carries out next stage and tests.
This utility model is not limited to above-mentioned embodiment, and when without departing substantially from flesh and blood of the present utility model, any deformation that it may occur to persons skilled in the art that, improvement, replacement each fall within scope of the present utility model.

Claims (8)

1. one kind is applied to pure electronic entire car controller high-temperature circulation test device, it is characterised in that includes high low temperature cycles test case, control wire harness and load cabinet, described high low temperature cycles test case and load cabinet by controlling wire harness connection.
2. it is applied to pure electronic entire car controller high-temperature circulation test device according to claim 1, it is characterised in that described load cabinet is made up of load box, and described load box is provided with Switching Power Supply, enamelled resistor, auxiliary reclay, display lamp and fan.
3. it is applied to pure electronic entire car controller high-temperature circulation test device according to claim 2, it is characterised in that described load box is divided into upper and lower two-layer, and auxiliary reclay is in lower floor, and enamelled resistor is on upper strata.
4. it is applied to pure electronic entire car controller high-temperature circulation test device according to claim 2, it is characterised in that described load box is 9.
5. it is applied to pure electronic entire car controller high-temperature circulation test device according to claim 3, it is characterised in that described enamelled resistor is with the power resistor of one layer of enamel powdered frit of its outer surface sintering after alloy resistance wire coiling.
6. it is applied to pure electronic entire car controller high-temperature circulation test device according to claim 3, it is characterised in that electromagnetic relay selected by described auxiliary reclay.
7. it is applied to pure electronic entire car controller high-temperature circulation test device according to claim 6, it is characterised in that described electromagnetic relay is made up of electric magnet, armature, spring leaf, contact.
8. it is applied to pure electronic entire car controller high-temperature circulation test device according to claim 1, it is characterised in that described high low temperature cycles test case is 4 layers.
CN201620067117.6U 2016-01-24 2016-01-24 Be applied to electricelectric and move vehicle control unit high temperature ageing tests device Active CN205317873U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620067117.6U CN205317873U (en) 2016-01-24 2016-01-24 Be applied to electricelectric and move vehicle control unit high temperature ageing tests device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620067117.6U CN205317873U (en) 2016-01-24 2016-01-24 Be applied to electricelectric and move vehicle control unit high temperature ageing tests device

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CN205317873U true CN205317873U (en) 2016-06-15

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105486960A (en) * 2016-01-24 2016-04-13 南京越博电驱动系统有限公司 Vehicle control unit high temperature aging test device applied to pure electric vehicle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105486960A (en) * 2016-01-24 2016-04-13 南京越博电驱动系统有限公司 Vehicle control unit high temperature aging test device applied to pure electric vehicle
CN105486960B (en) * 2016-01-24 2018-08-31 南京越博电驱动系统有限公司 One kind being applied to pure electric vehicle entire car controller high-temperature circulation test device

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