CN205313841U - Fabric design waste heat recovery's hot -blast tentering setting machine - Google Patents

Fabric design waste heat recovery's hot -blast tentering setting machine Download PDF

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CN205313841U
CN205313841U CN201521122162.9U CN201521122162U CN205313841U CN 205313841 U CN205313841 U CN 205313841U CN 201521122162 U CN201521122162 U CN 201521122162U CN 205313841 U CN205313841 U CN 205313841U
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oven
air
bellows
waste heat
heat exchanger
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易朋新
王超
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Guangdong Jingying Weaving Clothes Technology Co ltd
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GUANGDONG JINGYING TEXTILE CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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Abstract

本实用新型提供一种织物定型废热回收的热风拉幅定型机,包括依次连接的拉幅定型进布装置、烘干装置、拉幅定型出布装置,烘干装置包括若干隧道式烘箱,设置在每个烘箱内部的加热装置、风箱,其特征在于:四个烘箱组成一个烘箱组,烘箱组上方设置有四个出风口,四个出风口通过出风管道与抽风机连通,抽风机的出风管与热交换器连接,热交换器的一侧与鼓风机连通,另一侧通过循环管道与风箱连通,任意一个烘箱组只与相邻的一个风箱之间形成一个热循环通道,烘干装置的两端设置有一个风箱。本实用新型的有益效果为:本方案有效隔绝烘干装置进布端和出布端的冷空气进入,可以有效利用废热,同时保证前后烘箱温度的均匀性。

The utility model provides a hot air stenter setting machine for recovering waste heat from fabric sizing, which comprises a stenter setting cloth feeding device, a drying device, and a stenter setting cloth output device connected in sequence. The drying device includes several tunnel ovens, which are arranged in The heating device and bellows inside each oven are characterized in that: four ovens form an oven group, four air outlets are arranged above the oven group, and the four air outlets communicate with the exhaust fan through the air outlet duct, and the air outlet of the exhaust fan The pipe is connected with the heat exchanger, one side of the heat exchanger is connected with the blower, and the other side is connected with the air box through a circulation pipe, any one oven group only forms a heat circulation channel with an adjacent air box, and the drying device A bellows is provided at both ends. The beneficial effects of the utility model are: the solution can effectively isolate the cold air from the cloth inlet and outlet ends of the drying device, can effectively utilize waste heat, and at the same time ensure the uniformity of the temperature of the front and rear ovens.

Description

一种织物定型废热回收的热风拉幅定型机A hot air stenter setting machine for recovering waste heat from fabric setting

技术领域 technical field

本实用新型涉及一种热风拉幅定型机,尤其是一种织物定型废热回收的热风拉幅定型机。 The utility model relates to a hot air stenter setting machine, in particular to a hot air stenter setting machine for recovering waste heat from fabric setting.

背景技术 Background technique

热风拉幅定型机广泛应用于梭织物、针织物等多种纺织品的后整理工序,主要作用是将在料槽浸上料液的织物经过轧辊均匀压榨后,调节到需要的幅宽尺寸固定后进入烘箱。织物经过烘箱时就会在高温热风作用下烘干定型,经过定型后的织物具有良好的手感及稳定的尺寸。目前在用的定型机普遍设计为八个烘箱,烘箱顶有两个抽风机,分别负责抽走前后四个烘箱的废湿气体,被抽走的气体带有大量的热量,由于气压平衡的原因,大量的室温空气从烘箱前后入布口和出布口进入第一烘箱及最后一个烘箱,导致第一烘箱和最后一个烘箱温度下降,热量损失,烘箱工作效率降低,甚至会影响产品的质量。 The hot air stenter setting machine is widely used in the finishing process of various textiles such as woven fabrics and knitted fabrics. into the oven. When the fabric passes through the oven, it will be dried and shaped under the action of high-temperature hot air. The shaped fabric has a good hand feeling and stable size. At present, the setting machine in use is generally designed as eight ovens. There are two exhaust fans on the top of the oven, which are respectively responsible for extracting the waste and wet gas from the front and rear four ovens. The exhausted gas contains a lot of heat. Due to the air pressure balance , a large amount of room temperature air enters the first oven and the last oven from the cloth inlet and outlet at the front and back of the oven, resulting in a drop in temperature of the first oven and the last oven, heat loss, reduced oven efficiency, and even affects product quality.

发明内容 Contents of the invention

针对现有技术的不足,本实用新型提供一种能够有效利用烘箱废热,保证前后烘箱温度稳定的热风拉幅定型机,能够在不增加热源的情况下大大提高烘房的效率,有效降低能耗。 Aiming at the deficiencies of the prior art, the utility model provides a hot air stenter setting machine which can effectively utilize the waste heat of the oven and ensure the temperature stability of the front and rear ovens, which can greatly improve the efficiency of the drying room and effectively reduce energy consumption without increasing the heat source .

本实用新型的技术方案为:一种织物定型废热回收的热风拉幅定型机,包括依次连接的拉幅定型进布装置、烘干装置、拉幅定型出布装置,烘干装置包括若干隧道式烘箱,设置在每个烘箱内部的加热装置、风箱,其特征在于:四个烘箱组成一个烘箱组,烘箱组上方设置有四个出风口,四个出风口通过出风管道与抽风机连通,抽风机的出风管与热交换器连接,热交换器的一侧与鼓风机连通,另一侧通过循环管道与风箱连通,任意一个烘箱组只与相邻的一个风箱之间形成一个热循环通道,烘干装置的两端设置有一个风箱。 The technical scheme of the utility model is: a hot air stenter setting machine for recovering waste heat from fabric sizing, including a stenter setting cloth feeding device, a drying device, and a stenter setting cloth output device connected in sequence, and the drying device includes several tunnel-type Ovens, heating devices and bellows arranged inside each oven, are characterized in that: four ovens form an oven group, four air outlets are arranged above the oven group, and the four air outlets are connected to the exhaust fan through the air outlet duct, and the exhaust air The air outlet pipe of the machine is connected with the heat exchanger, one side of the heat exchanger is connected with the blower, and the other side is connected with the air box through the circulation pipe, any one oven group only forms a heat circulation channel with an adjacent air box, An air box is arranged at both ends of the drying device.

所述烘干装置包括八个隧道式烘箱,烘干装置的前后两端分别设置有第一风箱、第二风箱,第一风箱与设置在第一抽风机上的第一热交换器通过循环管道连通,第二风箱与设置在第二抽风机上的第二热交换器通过循环管道连通,第一热交换器和第二热交换器上还设置有鼓风机。 The drying device includes eight tunnel ovens, the front and rear ends of the drying device are respectively provided with a first wind box and a second wind box, and the first wind box communicates with the first heat exchanger arranged on the first exhaust fan through a circulation pipeline , the second wind box communicates with the second heat exchanger arranged on the second exhaust fan through a circulation pipeline, and blowers are also arranged on the first heat exchanger and the second heat exchanger.

所述烘箱组上方设置有四个出风口,其中每个烘箱都设置有出风口,或者第一烘箱和第六烘箱上方不设置有出风口。 Four air outlets are arranged above the oven group, wherein each oven is provided with an air outlet, or no air outlet is arranged above the first oven and the sixth oven.

所述抽风机与鼓风机通过循环风管连通,循环风管中间设置有除污装置和加气装置,除污装置用于消除废湿气冷凝后的污水,加气装置用于提供少量的新空气来平衡热循环通道的气压。 The exhaust fan and the blower are connected through a circulating air pipe, and a decontamination device and an air filling device are arranged in the middle of the circulating air pipe. The decontamination device is used to eliminate the sewage after the waste moisture is condensed, and the air filling device is used to provide a small amount of new air. To balance the air pressure in the thermal circulation channel.

所述加热装置包括设置于每一所述烘箱内的进风口位置的风轮,以及位于烘箱内的进风口的上方设置的热交换烘干器,每一所述烘箱内设有与出风口相通的风嘴。 The heating device includes a wind wheel arranged at the air inlet position in each oven, and a heat exchange dryer arranged above the air inlet in the oven, and each oven is provided with an air outlet communicating with the air outlet. mouthpiece.

所述热交换烘干器四周侧面接触烘箱的内壁。 The sides of the heat exchange dryer are in contact with the inner wall of the oven.

本实用新型的有益效果为:本方案通过将四个烘箱组成一个烘箱组,每个烘箱组与相邻的一个风箱组成热循环通道,在两个烘箱组时,形成两个对称的循环回路,在烘干装置内部形成内对流,风箱处形成较小的气压差,有效隔绝烘干装置进布端和出布端的冷空气进入,可以有效利用废热,同时保证前后烘箱温度的均匀性。 The beneficial effects of the utility model are as follows: in this scheme, four ovens are formed into an oven group, and each oven group forms a heat circulation channel with an adjacent bellows, and two symmetrical circulation loops are formed when two oven groups are used. Internal convection is formed inside the drying device, and a small air pressure difference is formed at the bellows, which effectively isolates the cold air from the cloth inlet and outlet ends of the drying device, can effectively use waste heat, and ensure the uniformity of the temperature of the front and rear ovens.

附图说明 Description of drawings

图1为本实用新型的整体结构实施方式一的结构示意图; Fig. 1 is a structural schematic diagram of the first embodiment of the overall structure of the utility model;

图2为本实用新型的加热装置的结构示意图; Fig. 2 is the structural representation of the heating device of the present utility model;

图3为本实用新型的整体结构实施方式二的结构示意图; Fig. 3 is a structural schematic diagram of the second embodiment of the overall structure of the utility model;

图中:1-拉幅定型进布装置、2-烘干装置、3-拉幅定型出布装置、4-烘箱、41-第一烘箱、42-第四烘箱、43-第六烘箱、44-第八烘箱、5-加热装置、6-风箱、61-第一风箱、62-第二风箱、7-出风口、8-抽风机、81-第一抽风机、82-第二抽风机、9-热交换器、91-第一热交换器、92-第二热交换器、10-鼓风机、11-循环管道、12-进风口、13-风轮、14-热交换烘干器、15-风嘴、16-出风管道。 In the figure: 1-stenter setting cloth feeding device, 2-drying device, 3-stenter setting cloth output device, 4-oven, 41-first oven, 42-fourth oven, 43-sixth oven, 44 -Eighth oven, 5-heating device, 6-air box, 61-first air box, 62-second air box, 7-air outlet, 8-exhauster fan, 81-first exhaust fan, 82-second exhaust fan, 9-Heat exchanger, 91-First heat exchanger, 92-Second heat exchanger, 10-Blower, 11-Circulation pipe, 12-Air inlet, 13-Wind wheel, 14-Heat exchange dryer, 15 -air nozzle, 16-air outlet duct.

具体实施方式 detailed description

下面结合附图对本实用新型的具体实施方式作进一步说明: The specific embodiment of the utility model will be further described below in conjunction with accompanying drawing:

如图1、2所示,本方案提供实施例一的一种织物定型废热回收的热风拉幅定型机,包括依次连接的拉幅定型进布装置1、烘干装置2、拉幅定型出布装置3,烘干装置2包括若干隧道式烘箱4,设置在每个烘箱4内部的加热装置5、风箱6,四个烘箱4组成一个烘箱4组,烘箱4组上方设置有四个出风口7,四个出风口7通过出风管道16与抽风机8连通,抽风机8的出风管与热交换器9连接,热交换器9的一侧与鼓风机10连通,另一侧通过循环管道11与风箱6连通,任意一个烘箱4组只与相邻的一个风箱6之间形成一个热循环通道,烘干装置2的两端设置有一个风箱6。 As shown in Figures 1 and 2, this solution provides a hot air stenter setting machine for fabric sizing waste heat recovery in Example 1, including a stenter setting cloth feeding device 1, a drying device 2, and a stenter setting cloth outlet connected in sequence Device 3, drying device 2 includes several tunnel ovens 4, a heating device 5 and an air box 6 arranged inside each oven 4, four ovens 4 form a group of 4 ovens, and four air outlets 7 are arranged above the 4 groups of ovens , the four air outlets 7 communicate with the exhaust fan 8 through the air outlet duct 16, the outlet duct of the exhaust fan 8 is connected with the heat exchanger 9, one side of the heat exchanger 9 communicates with the blower 10, and the other side passes through the circulation duct 11 It communicates with the air box 6, and any one of the 4 groups of ovens only forms a thermal circulation channel with the adjacent air box 6, and the two ends of the drying device 2 are provided with an air box 6.

如图3所示,本方案提供的实施例二的烘干装置2包括八个隧道式烘箱4,烘干装置2的前后两端分别设置有第一风箱61、第二风箱62,第一风箱61与设置在第一抽风机81上的第一热交换器91通过循环管道11连通,第二风箱62与设置在第二抽风机82上的第二热交换器92通过循环管道11连通,第一热交换器91和第二热交换器92上还设置有鼓风机10。本方案对原设备进行改造,在前后烘箱4旁分别增加半个风箱6,在原有的前后抽风机8上各增加一套气气热交换器9和一台鼓风机10,通过管道将风箱6和热交换器9连通,可以有效利用废热,同时保证前后烘箱4温度的均匀性。 As shown in Figure 3, the drying device 2 of the second embodiment provided by this program includes eight tunnel ovens 4, and the front and rear ends of the drying device 2 are respectively provided with a first wind box 61, a second wind box 62, and the first wind box 61 communicates with the first heat exchanger 91 arranged on the first exhaust fan 81 through the circulation pipeline 11, and the second wind box 62 communicates with the second heat exchanger 92 arranged on the second exhaust fan 82 through the circulation pipeline 11. A blower 10 is also arranged on the first heat exchanger 91 and the second heat exchanger 92 . This plan reforms the original equipment, adding half an air box 6 beside the front and rear ovens 4, respectively adding a set of air-gas heat exchanger 9 and a blower 10 on the original front and rear exhaust fans 8, and connecting the air box 6 and the air blower 10 through pipelines. The heat exchanger 9 is connected, which can effectively utilize waste heat and ensure the temperature uniformity of the front and rear ovens 4 at the same time.

如图1-3所示,本方案的烘箱4组上方设置有四个出风口7,其中,每个烘箱4都设置有出风口7,或者第一烘箱41和第六烘箱43上方不设置有出风口7。实施例一的每个烘箱4都设置有出风口7,实施例二的第一烘箱41和第六烘箱43上方不设置有出风口7,抽风机8设置在第四烘箱42和第八烘箱44上方。 As shown in Figures 1-3, four air outlets 7 are provided above the 4 groups of ovens in this solution, wherein each oven 4 is provided with an air outlet 7, or there is no air outlet 7 above the first oven 41 and the sixth oven 43. Air outlet 7. Each oven 4 of the first embodiment is provided with an air outlet 7, the first oven 41 and the sixth oven 43 of the second embodiment are not provided with an air outlet 7, and the exhaust fan 8 is arranged on the fourth oven 42 and the eighth oven 44 above.

本方案的所述抽风机8与鼓风机10通过循环风管连通,循环风管中间设置有除污装置和加气装置,除污装置用于消除废湿气冷凝后的污水,加气装置用于提供少量的新空气来平衡热循环通道的气压。 The exhaust fan 8 and the blower 10 of this solution are connected through a circulating air pipe, and a decontamination device and an air filling device are arranged in the middle of the circulating air pipe. Provide a small amount of fresh air to equalize the air pressure in the thermal circulation tunnel.

所述加热装置5包括设置于每一所述烘箱4内的进风口12位置的风轮13,以及位于烘箱4内的进风口12的上方设置的热交换烘干器14,每一所述烘箱4内设有与出风口7相通的风嘴15。 The heating device 5 includes a wind wheel 13 arranged at the air inlet 12 in each oven 4, and a heat exchange dryer 14 arranged above the air inlet 12 in the oven 4, each oven 4 is provided with the tuyere 15 that communicates with the air outlet 7.

所述热交换烘干器14四周侧面接触烘箱4的内壁。 The sides of the heat exchange dryer 14 are in contact with the inner wall of the oven 4 .

本方案通过将四个烘箱4组成一个烘箱4组,每个烘箱4组与相邻的一个风箱6组成热循环通道,在两个烘箱4组时,形成两个对称的循环回路,在烘干装置2内部形成内对流,风箱6处形成较小的气压差,有效隔绝烘干装置2进布端和出布端的冷空气进入,可以有效利用废热,同时保证前后烘箱4温度的均匀性。 In this scheme, four ovens 4 are formed into a group of 4 ovens, and each group of 4 ovens forms a thermal circulation channel with an adjacent air box 6. When two ovens are in 4 groups, two symmetrical circulation loops are formed. Internal convection is formed inside the device 2, and a small air pressure difference is formed at the bellows 6, which effectively isolates the cold air from the cloth inlet and outlet ends of the drying device 2, can effectively use waste heat, and ensure the temperature uniformity of the front and rear ovens 4 at the same time.

上述实施例和说明书中描述的只是说明本实用新型的原理和最佳实施例,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。 What described in above-mentioned embodiment and description just illustrates the principle of the utility model and the best embodiment, under the premise of not departing from the spirit and scope of the utility model, the utility model also can have various changes and improvements, these changes and improvements All fall within the scope of the utility model claimed.

Claims (6)

1. the hot blast framing shaping machine of a fabric sizing waste heat recovery, comprise the stentering forming connected successively and enter cloth apparatus, drying unit, stentering forming goes out cloth apparatus, drying unit comprises some tunnel like baking ovens, it is arranged on the heating unit of each oven interior, bellows, it is characterized in that: four baking ovens form an oven groups, it is provided with four above oven groups and goes out air port, four are gone out air port and are connected with vacuum fan by wind pipe, the air outlet tube of vacuum fan is connected with heat exchanger, the side of heat exchanger is connected with gas blower, another side is connected with bellows by circulating line, any one oven groups only and forms a thermal cycling passage between adjacent bellows, the two ends of drying unit are provided with bellows.
2. the hot blast framing shaping machine of fabric according to claim 1 sizing waste heat recovery, it is characterized in that: described drying unit comprises eight tunnel like baking ovens, the rear and front end of drying unit is respectively arranged with the first bellows, the 2nd bellows, first bellows are connected by circulating line with the first heat exchanger being arranged on the first vacuum fan, 2nd bellows are connected by circulating line with the two heat exchangers being arranged on the 2nd vacuum fan, and the first heat exchanger and two heat exchangers are also provided with gas blower.
3. the hot blast framing shaping machine of fabric according to claim 1 sizing waste heat recovery, it is characterized in that: be provided with four above described oven groups and go out air port, wherein each baking oven is provided with out air port, or is not provided with out air port above the first baking oven and the 6th baking oven.
4. the hot blast framing shaping machine of fabric according to claim 1 sizing waste heat recovery, it is characterized in that: described vacuum fan is connected by circulation airduct with gas blower, it is provided with decontamination apparatus and aerator in the middle of circulation airduct, decontamination apparatus is for eliminating the sewage after useless humidity condensed, and aerator is for providing a small amount of new air to balance the air pressure of thermal cycling passage.
5. the hot blast framing shaping machine of fabric according to claim 1 sizing waste heat recovery, it is characterized in that: described heating unit comprises the wind wheel of the blast inlet position being arranged in each described baking oven, and the heat exchange baker that the top being positioned at the blast inlet of baking oven is arranged, the tuyere being provided with in each described baking oven with going out air port and communicate.
6. the hot blast framing shaping machine of fabric according to claim 5 sizing waste heat recovery, it is characterised in that: the inwall of described heat exchange baker surrounding contacts side surfaces baking oven.
CN201521122162.9U 2015-12-31 2015-12-31 Fabric design waste heat recovery's hot -blast tentering setting machine Expired - Fee Related CN205313841U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106017022A (en) * 2016-07-14 2016-10-12 江门市智睿包装机械有限公司 High-efficiency and energy-saving drying system of dry printing laminating machine
CN106930029A (en) * 2015-12-31 2017-07-07 广东精英纺织有限公司 A kind of hot blast framing shaping machine of fabric sizing Waste Heat Recovery
CN107160851A (en) * 2017-05-26 2017-09-15 盐城东科机械科技有限公司 The laminating machine applying system of laminating machine drying system and its composition
CN111761918A (en) * 2020-06-29 2020-10-13 大连奥特马工业有限公司 A high-speed dry compound machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106930029A (en) * 2015-12-31 2017-07-07 广东精英纺织有限公司 A kind of hot blast framing shaping machine of fabric sizing Waste Heat Recovery
CN106017022A (en) * 2016-07-14 2016-10-12 江门市智睿包装机械有限公司 High-efficiency and energy-saving drying system of dry printing laminating machine
CN106017022B (en) * 2016-07-14 2018-11-09 江门市智睿包装机械有限公司 The energy-efficient drying system of xeroprinting compounding machine
CN107160851A (en) * 2017-05-26 2017-09-15 盐城东科机械科技有限公司 The laminating machine applying system of laminating machine drying system and its composition
CN111761918A (en) * 2020-06-29 2020-10-13 大连奥特马工业有限公司 A high-speed dry compound machine

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Address after: 526238 Huasheng Industrial Park, Dawang High-tech Zone, Zhaoqing City, Guangdong Province

Patentee after: GUANGDONG JINGYING WEAVING CLOTHES TECHNOLOGY Co.,Ltd.

Address before: 526238 Huasheng Industrial Park, Dawang High-tech Zone, Zhaoqing City, Guangdong Province

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Granted publication date: 20160615

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