CN205313406U - Useless clout recycle system of merchant's concrete - Google Patents
Useless clout recycle system of merchant's concrete Download PDFInfo
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- CN205313406U CN205313406U CN201620010115.3U CN201620010115U CN205313406U CN 205313406 U CN205313406 U CN 205313406U CN 201620010115 U CN201620010115 U CN 201620010115U CN 205313406 U CN205313406 U CN 205313406U
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- concrete
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- induction system
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
The utility model discloses an useless clout recycle system of merchant's concrete, it stirs station, tank car washing sedimentation tank, breaker and building brick proportioning machine including merchant's concrete. The utility model has the advantages of, to discuss the concrete mixing station and combine together with the building brick production system, can be processed into building brick with discussing the useless clout of concrete, not only will produce useless clout and retrieve the recycling, reduce the waste of production material, make the production variety multielementization of enterprise simultaneously, be favorable to strengthening the market competition of enterprise, the equipment that to discuss concrete stirring station, pump truck, tank car etc. And merchant's concrete direct contact washs sewage and carries out sedimentation treatment, and the precipitate and the building brick production system of sedimentation treatment gained combine together, washs merchant's concrete composition in the sewage with equipment and retrieves and recycle, has not only solved the problem that equipment washd the direct exhaust emission environment of sewage, has also improved the utilization ratio of production material simultaneously, has improved the productivity effect of enterprise.
Description
Technical field:
This utility model relates to business's concrete production field, particularly to the useless clout recycling system of a kind of business's concrete.
Background technology:
The production process of Shang Tong manufacturing enterprise needs the equipment using business's concrete mixing station, pump truck, tank car etc. directly to contact business's concrete, owing to business's concrete can be frozen into lump at short notice, and steel and paint are had certain corrosivity, therefore after using every time, all need to draw off useless for the business's concrete in the said equipment clout, and equipment is carried out. At present, cleaning for the said equipment is mainly rinsed with water, clean the sewage after business's concrete mixing station, pump truck and tank car can not directly discharge, if directly sewage effluent, not only pollute the environment, and meeting serious waste water resource and the resources of production, cause the rising of Shang Tong manufacturing enterprise production cost.
Difference due to customer demand, business's concrete kind and character that Shang Tong manufacturing enterprise every batch produces are all different, the useless clout of the business's concrete drawn off cannot be carried out recycling, result in the serious waste producing material, add the loss of Shang Tong manufacturing enterprise, and directly stack and pollute the environment, do not meet industry environmental protection requirement; Therefore, the process for the useless clout of business's concrete is to allow the problem of Shang Tong manufacturing enterprise very headache.
Utility model content:
The purpose of this utility model is in that the problem of a kind of business's concrete useless clout stacking contaminated environment that business's concrete mixing station and tank car purging system combined with building block brick production system, solves of offer, reduces the useless clout recycling system of a kind of business's concrete of production waste of material, increase enterprise productivity effect.
This utility model is implemented by following technical scheme: business's concrete gives up clout recycling system, it includes business's concrete mixing station, tank car washing and precipitating pond, disintegrating machine and building block brick proportioning machine, the discharge port of described business's concrete mixing station is connected with the first charging aperture of described disintegrating machine by business's concrete induction system, described tank car washing and precipitating pond connects with the second charging aperture of described disintegrating machine by precipitating induction system, and the discharging opening of described disintegrating machine is connected with the charging aperture of described building block brick proportioning machine by broken induction system.
Further, described broken induction system and described precipitation induction system respectively belt conveyor.
Further, described business's concrete induction system includes one-level belt conveyor, second belt conveyer and dehydrator, the feeding end of described one-level belt conveyor is placed in below the described discharge port of described business's concrete mixing station, the delivery end of described one-level belt conveyor is placed in above described dehydrator feeding end, the feeding end of described second belt conveyer is placed in below the delivery end of described dehydrator, and the delivery end of described second belt conveyer is placed in the top of the described charging aperture of described building block brick proportioning machine.
Further, described business's concrete mixing station includes station, aggregate induction system, powder storage tank, blender, additive storage tank, it is characterized in that, described station is closed structure, including the underground tank closed, the stirring machine room assisting mechanical floor and described auxiliary mechanical floor top above described underground tank, described auxiliary mechanical floor is divided into three independent steam kettle furnace chambers, additive storage tank room and air compressor chamber, described steam boiler indoor are provided with steam boiler, described additive storage tank indoor are provided with described additive storage tank, it is provided with air compressor machine in described air compressor chamber, it is provided with described blender in described stirring machine room,
The delivery end of described aggregate induction system is placed in above the aggregate charging aperture of described blender through described station body of wall, is placed in the discharging opening of the described powder storage tank outside described station by connecting through the conveying worm of described station body of wall and the powder charging aperture of described blender; Described additive storage tank is connected with the metering silo of described blender by pipeline;
Being provided with immersible pump in described underground tank, the outlet of described immersible pump connects with the water tank of described metering silo and described steam boiler respectively; One end of the venthole of described steam boiler is placed in described underground tank, the other end of the described venthole of described steam boiler connects with the fin on the outer wall of the inwall being arranged on described stirring machine room and described additive storage tank, and the water return outlet of described fin is placed in described underground tank.
Further, described station outer wall is provided with heat-insulation layer.
Further, it is arranged over proportioning machine at the feeding end of described aggregate induction system.
Further, airtight dustproof case body it is provided with outside described proportioning machine, the charging aperture of described proportioning machine is placed in outside described dustproof case body through the top of described dustproof case body, and the feeding end of described aggregate induction system is placed in below described proportioning machine discharging opening through the sidewall of described dustproof case body.
Further, described aggregate induction system includes first-level transport belt conveyor, two-stage conveying belt conveyor and dehydrator, the feeding end of described first-level transport belt conveyor is placed in the lower section of described proportioning machine, the delivery end of described first-level transport belt conveyor is placed in above described dehydrator feeding end, the feeding end of described two-stage conveying belt conveyor is placed in below the delivery end of described dehydrator, and the delivery end of described two-stage conveying belt conveyor is placed in the top of the described aggregate charging aperture of described blender.
Further, the first sedimentation tank that described tank car washing and precipitating pond includes being disposed adjacent, the second sedimentation tank, the 3rd sedimentation tank, cleaning pipe it is provided with in the side of described first sedimentation tank, described cleaning pipe is connected by the outlet pipe of pipeline with described 3rd sedimentation tank, described pipeline is provided with suction pump, and described cleaning pipe is additionally provided with water source inlet; Connect each through overflow pipe between described first sedimentation tank with described second sedimentation tank and described second sedimentation tank with described 3rd sedimentation tank.
Advantage of the present utility model: 1, business's concrete mixing station is combined with building block brick production system, useless for business's concrete clout can be processed into building block brick, not only useless for production clout is carried out recycling, reduce the waste producing material, make the production kind diversification of enterprise simultaneously, be conducive to strengthening the market competitiveness of enterprise;2, the equipment cleaning sullage that business's concrete mixing station, pump truck, tank car etc. directly contact with business's concrete is carried out precipitation process, the precipitate of precipitation process gained combines with building block brick production system, business's concrete composition in equipment cleaning sullage is carried out recycling, the problem not only solving the direct exhaust emission environment of equipment cleaning sullage, also improve the utilization rate producing material simultaneously, improve the productivity effect of enterprise.
Accompanying drawing illustrates:
Fig. 1 is overall structure schematic diagram of the present utility model.
Fig. 2 is this utility model business's concrete mixing station overall structure schematic diagram.
Fig. 3 is this utility model tank car washing and precipitating pond overall structure schematic diagram.
Business's concrete mixing station 1, station 1-1, heat-insulation layer 1-2, underground tank 1-3, auxiliary mechanical floor 1-4, stirring machine room 1-5, steam kettle furnace chamber 1-6, additive storage tank room 1-7, air compressor chamber 1-8, aggregate induction system 1-9, first-level transport belt conveyor 1-10, two-stage conveying belt conveyor 1-11, dehydrator 1-12, proportioning machine 1-13, dustproof construction 1-14, powder storage tank 1-15, blender 1-16, additive storage tank 1-17, steam boiler 1-18, air compressor machine 1-19, metering silo 1-20, immersible pump 1-21, fin 1-22, conveying worm 1-23, tank car washing and precipitating pond 2, first sedimentation tank 2-1, second sedimentation tank 2-2, 3rd sedimentation tank 2-3, clean pipe 2-4, pipeline 2-5, outlet pipe 2-6, suction pump 2-7, water source inlet 2-8, overflow pipe 2-9, disintegrating machine 3, building block brick proportioning machine 4, business's concrete induction system 5, one-level belt conveyor 5-1, second belt conveyer 5-2, dehydrator 5-3, precipitation induction system 6, broken induction system 7.
Detailed description of the invention:
As Figure 1-3, business's concrete gives up clout recycling system, it includes business's concrete mixing station 1, tank car washing and precipitating pond 2, disintegrating machine 3 and building block brick proportioning machine 4, the discharge port of business's concrete mixing station 1 is connected with the first charging aperture of disintegrating machine 3 by business's concrete induction system 5, tank car washing and precipitating pond 2 connects with the second charging aperture of disintegrating machine 3 by precipitating induction system 6, the discharging opening of disintegrating machine 3 is connected with the charging aperture of building block brick proportioning machine 4 by broken induction system 7, and described precipitation induction system 6 is belt conveyor with described broken induction system 7.
Business's concrete induction system 5 includes one-level belt conveyor 5-1, second belt conveyer 5-2 and dehydrator 5-3, the feeding end of one-level belt conveyor 5-1 is placed in below the discharge port of business's concrete mixing station 1, the delivery end of one-level belt conveyor 5-1 is placed in above dehydrator 5-3 feeding end, the feeding end of second belt conveyer 5-2 is placed in below the delivery end of dehydrator 5-3, and the delivery end of second belt conveyer 5-2 is placed in the top of the charging aperture of building block brick proportioning machine 4.
As shown in Figure 2, business's concrete mixing station 1, including station 1-1, aggregate induction system 1-9, powder storage tank 1-15, blender 1-16, additive storage tank 1-17, station 1-1 is closed structure, station 1-1 outer wall is provided with heat-insulation layer 1-2, and heat-insulation layer 1-2 can keep the temperature in station 1-1; Station 1-1 includes the auxiliary mechanical floor 1-4 above underground tank 1-3, the underground tank 1-3 of closing and the stirring machine room 1-5 at auxiliary mechanical floor 1-4 top, auxiliary mechanical floor 1-4 is divided into three independent steam kettle furnace chamber 1-6, additive storage tank room 1-7 and air compressor chamber 1-8, it is provided with steam boiler 1-18 in steam kettle furnace chamber 1-6, it is provided with additive storage tank 1-17 in the 1-7 of additive storage tank room, it is provided with air compressor machine 1-19 in air compressor chamber 1-8, in stirring machine room 1-5, is provided with blender 1-16;Steam boiler 1-18, additive storage tank 1-17, air compressor machine 1-19 and blender 1-16 are separately positioned in steam kettle furnace chamber 1-6, additive storage tank room 1-7, air compressor chamber 1-8 and stirring machine room 1-5, can improve ambient temperature when equipment runs.
Aggregate induction system 1-9 includes first-level transport belt conveyor 1-10, two-stage conveying belt conveyor 1-11 and dehydrator 1-12, the feeding end of first-level transport belt conveyor 1-10 is placed in the lower section of proportioning machine 1-13, the delivery end of one-level belt conveyor 1-10 is placed in above dehydrator 1-12 feeding end, the feeding end of second belt conveyer 1-11 is placed in below the delivery end of dehydrator 1-12, and the delivery end of second belt conveyer 1-11 is placed in the top of the aggregate charging aperture of blender 1-16; The delivery end of aggregate induction system 1-9 is placed in above the aggregate charging aperture of blender 1-16 through station 1-1 body of wall, and the discharging opening being placed in the powder storage tank 1-15 outside station 1-1 is connected by the powder charging aperture of conveying worm 1-23 and blender 1-16 through station 1-1 body of wall; Aggregate passes through in course of conveying dries, it is possible to better controls water content of aggregate, improves the quality of business's concrete; Additive storage tank 1-17 is connected with the metering silo 1-20 of blender 1-16 by pipeline; Feeding end at aggregate induction system 1-9 is arranged over proportioning machine 1-13, airtight dustproof case body 1-14 it is provided with outside proportioning machine 1-13, the charging aperture of proportioning machine 1-13 is placed in outside dustproof case body 1-14 through the top of dustproof case body 1-14, and the feeding end of aggregate induction system 1-9 is placed in below proportioning machine 1-13 discharging opening through the sidewall of dustproof case body 1-14; The blending process of aggregate carries out in airtight dustproof case body 1-14, can effectively reduce the situation of production scene dust from flying, improve production environment greatly.
Being provided with immersible pump 1-21 in underground tank 1-3, the outlet of immersible pump 1-21 connects with the water tank of metering silo 1-20 and steam boiler 1-18 respectively; One end of the venthole of steam boiler 1-18 is placed in underground tank 1-3, the other end of the venthole of steam boiler 1-18 connects with the fin 1-22 on the outer wall of the inwall being arranged on stirring machine room 1-5 and additive storage tank 1-17, and the water return outlet of fin 1-22 is placed in underground tank 1-3; The steam that steam boiler 1-18 produces, one tunnel is that fin 1-22 heat supply is used, fin 1-22 is stirring machine room 1-5 and additive storage tank 1-17 heating, improve stirring machine room 1-5 ambient temperature, improve additive storage tank 1-17 temperature, it is ensured that blender 1-16 and additive storage tank 1-17 can normal operation; Another road is the water heating in underground tank 1-3, and the water after heated in underground tank 1-3, for blender 1-16, improves blender 1-16 coolant-temperature gage, it is ensured that blender 1-16 also can normal operation under low-temperature environment; The water return outlet of fin 1-22 is placed in underground tank 1-3, and the steam condensate (SC) through fin 1-22 returns in underground tank 1-3, reduces the water consumption of steam boiler 1-18, it is to avoid the waste of water resource.
As shown in Figure 3, tank car washing and precipitating pond 2, it includes the first sedimentation tank 2-1, the second sedimentation tank 2-2, the 3rd sedimentation tank 2-3 that are disposed adjacent, cleaning pipe 2-4 it is provided with in the side of the first sedimentation tank 2-1, clean pipe 2-4 to be connected by the outlet pipe 2-6 of pipeline 2-5 and the three sedimentation tank 2-3, pipeline 2-5 is provided with suction pump 2-7, cleans and is additionally provided with water source inlet 2-8 on pipe 2-4;By equal overflow pipe 2-9 connection between first sedimentation tank 2-1 and the second sedimentation tank 2-2 and the second sedimentation tank 2-2 and the three sedimentation tank 2-3.
Work process:
The useless clout of business's concrete is drawn off by the discharge port of business's concrete mixing station 1, the useless clout of business's concrete first passes through the one-level belt conveyor 5-1 of business's concrete induction system 5 and enters in dehydrator 5-3 and dry, after drying completes, the useless clout of business's concrete in dehydrator 5-3 is entering disintegrating machine 3 by the discharge port of dehydrator 5-3 via second belt conveyer 5-2, carry out in disintegrating machine 3 broken after, it is delivered in building block brick proportioning machine 4 again through broken induction system 7, carry out the production of building block brick, the useless clout of business's concrete is fabricated to building block brick the most at last, not only useless for production clout is carried out recycling, reduce the waste producing material, make the production kind diversification of enterprise simultaneously, be conducive to strengthening the market competitiveness of enterprise.
When tank car, pump truck clean, tank car, pump truck are left to the first sedimentation tank 2-1 side, tank car, pump truck charging aperture is made to be positioned at below cleaning pipe 2-4 outlet, make tank car, the discharge port of pump truck is positioned at above the first sedimentation tank 2-1, by water source inlet 2-8 to cleaning logical clear water in pipe 2-4, tank car, pump truck are carried out, and cleaning sullage flows into 2-1 in the first sedimentation tank and carries out one-level precipitation; Meanwhile, the blender cleaning sullage of business's concrete mixing station also flows in the first sedimentation tank 2-1 and carries out one-level precipitation;
When the cleaning sullage in the first sedimentation tank 2-1 full to water level higher than overflow pipe 2-9 height between the first sedimentation tank 2-1 and the second sedimentation tank 2-2 time, cleaning sullage is flowed in the second sedimentation tank 2-2 from the first sedimentation tank 2-1 by overflow pipe 2-9 and carries out two-stage precipitation; When the cleaning sullage in the second sedimentation tank 2-2 full to water level higher than overflow pipe 2-9 height between the second sedimentation tank 2-2 and the three sedimentation tank 2-3 time, cleaning sullage is flowed in the 3rd sedimentation tank 2-3 from the second sedimentation tank 2-2 by overflow pipe 2-9 and carries out three grades of precipitations; Cleaning sullage after three grades precipitate can realize the separation of water and mud, by the water in the 3rd sedimentation tank 2-3 by suction pump 2-7 by the outlet pipe 2-6 of the 3rd sedimentation tank 2-3 be pumped to cleaning pipe 2-4 in be circulated utilization, saving water resource, reduces enterprise water use cost; For the precipitate in three sedimentation tanks, treat that it is dried, it is delivered in disintegrating machine 3 by precipitating induction system 6, after crushing, it is delivered in building block brick proportioning machine 4 by broken induction system 7, carries out the production of building block brick, the precipitate of cleaning sullage is fabricated to building block brick the most at last, the problem not only solving the direct exhaust emission environment of tank car cleaning sullage, also improves the utilization rate producing material simultaneously, improves the productivity effect of enterprise.
Claims (9)
1. the useless clout recycling system of business's concrete, it includes business's concrete mixing station, tank car washing and precipitating pond, disintegrating machine and building block brick proportioning machine, it is characterized in that, the discharge port of described business's concrete mixing station is connected with the first charging aperture of described disintegrating machine by business's concrete induction system, described tank car washing and precipitating pond connects with the second charging aperture of described disintegrating machine by precipitating induction system, and the discharging opening of described disintegrating machine is connected with the charging aperture of described building block brick proportioning machine by broken induction system.
2. the useless clout recycling system of business's concrete according to claim 1, it is characterised in that described broken induction system and described precipitation induction system respectively belt conveyor.
3. the useless clout recycling system of business's concrete according to claim 1, it is characterized in that, described business's concrete induction system includes one-level belt conveyor, second belt conveyer and dehydrator, the feeding end of described one-level belt conveyor is placed in below the described discharge port of described business's concrete mixing station, the delivery end of described one-level belt conveyor is placed in above described dehydrator feeding end, the feeding end of described second belt conveyer is placed in below the delivery end of described dehydrator, the delivery end of described second belt conveyer is placed in the top of the described charging aperture of described building block brick proportioning machine.
4. the useless clout recycling system of business's concrete according to claim 1, it is characterized in that, described business's concrete mixing station includes station, aggregate induction system, powder storage tank, blender, additive storage tank, it is characterized in that, described station is closed structure, including the underground tank closed, the stirring machine room assisting mechanical floor and described auxiliary mechanical floor top above described underground tank, described auxiliary mechanical floor is divided into three independent steam kettle furnace chambers, additive storage tank room and air compressor chamber, described steam boiler indoor are provided with steam boiler, described additive storage tank indoor are provided with described additive storage tank, it is provided with air compressor machine in described air compressor chamber, it is provided with described blender in described stirring machine room,
The delivery end of described aggregate induction system is placed in above the aggregate charging aperture of described blender through described station body of wall, is placed in the discharging opening of the described powder storage tank outside described station by connecting through the conveying worm of described station body of wall and the powder charging aperture of described blender; Described additive storage tank is connected with the metering silo of described blender by pipeline;
Being provided with immersible pump in described underground tank, the outlet of described immersible pump connects with the water tank of described metering silo and described steam boiler respectively; One end of the venthole of described steam boiler is placed in described underground tank, the other end of the described venthole of described steam boiler connects with the fin on the outer wall of the inwall being arranged on described stirring machine room and described additive storage tank, and the water return outlet of described fin is placed in described underground tank.
5. the useless clout recycling system of business's concrete according to claim 4, it is characterised in that described station outer wall is provided with heat-insulation layer.
6. the useless clout recycling system of business's concrete according to claim 4, it is characterised in that the feeding end in described aggregate induction system is arranged over proportioning machine.
7. the useless clout recycling system of business's concrete according to claim 6, it is characterized in that, airtight dustproof case body it is provided with outside described proportioning machine, the charging aperture of described proportioning machine is placed in outside described dustproof case body through the top of described dustproof case body, and the feeding end of described aggregate induction system is placed in below described proportioning machine discharging opening through the sidewall of described dustproof case body.
8. according to the claim 4 or 6 useless clout recycling system of arbitrary described business's concrete, it is characterized in that, described aggregate induction system includes first-level transport belt conveyor, two-stage conveying belt conveyor and dehydrator, the feeding end of described first-level transport belt conveyor is placed in the lower section of described proportioning machine, the delivery end of described first-level transport belt conveyor is placed in above described dehydrator feeding end, the feeding end of described two-stage conveying belt conveyor is placed in below the delivery end of described dehydrator, the delivery end of described two-stage conveying belt conveyor is placed in the top of the described aggregate charging aperture of described blender.
9. the useless clout recycling system of business's concrete according to claim 1, it is characterized in that, the first sedimentation tank that described tank car washing and precipitating pond includes being disposed adjacent, the second sedimentation tank, the 3rd sedimentation tank, cleaning pipe it is provided with in the side of described first sedimentation tank, described cleaning pipe is connected by the outlet pipe of pipeline with described 3rd sedimentation tank, described pipeline is provided with suction pump, and described cleaning pipe is additionally provided with water source inlet; Connect each through overflow pipe between described first sedimentation tank with described second sedimentation tank and described second sedimentation tank with described 3rd sedimentation tank.
Priority Applications (1)
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CN201620010115.3U CN205313406U (en) | 2016-01-05 | 2016-01-05 | Useless clout recycle system of merchant's concrete |
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CN201620010115.3U CN205313406U (en) | 2016-01-05 | 2016-01-05 | Useless clout recycle system of merchant's concrete |
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CN201620010115.3U Withdrawn - After Issue CN205313406U (en) | 2016-01-05 | 2016-01-05 | Useless clout recycle system of merchant's concrete |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105502985A (en) * | 2016-01-05 | 2016-04-20 | 鄂尔多斯市世正工贸有限公司 | Commercial concrete waste recycling system |
-
2016
- 2016-01-05 CN CN201620010115.3U patent/CN205313406U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105502985A (en) * | 2016-01-05 | 2016-04-20 | 鄂尔多斯市世正工贸有限公司 | Commercial concrete waste recycling system |
CN105502985B (en) * | 2016-01-05 | 2018-05-18 | 鄂尔多斯市世正工贸有限公司 | Business's concrete gives up clout recycling system |
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Granted publication date: 20160615 Effective date of abandoning: 20180518 |