Background technology
Current calcium carbide is produced and is belonged to highly energy-consuming, high pollution chemical industry industry. Calcium carbide furnace gas produces in calcium carbide process the by product produced, and often produces one ton of calcium carbide and produces 400Nm3Furnace gas, furnace gas temperature is 500~800 DEG C, top temperature up to 1000 DEG C, dust content 50-150g/Nm3. Furnace gas is through water cooled pipeline and cooled dust settling vessel, remove particulate matter big in furnace gas, furnace gas temperature drops within 500 DEG C, again through I and II air cooling cyclone, furnace gas temperature drops to about 250 DEG C, then enters sack cleaner, it is separated with furnace gas by the dust in strainer furnace gas, filter lower particle be collected after stored in grey tank, clean furnace gas is sent to gas burning kiln lime kilning or Chemicals are done in deep processing, reaches the object of comprehensive utilization of resources.
Clean calcium carbide stove exhaust provides heat in limestone kiln combustion, and calcined limestone produces unslaked lime, for the production of calcium carbide is supplied raw materials. Gas burning kiln produces a large amount of tail gas in process of production, and its main ingredient is carbonic acid gas and nitrogen, and its proximate analysis is such as subordinate list 1. During normal running, in tail gas, titanium dioxide content controls more than 19%; Oxygen control is 5~9%; Carbon monoxide controls experimentally to analyze within 1%, and qualified gas burning kiln tail gas does not support burning. Furnace of calcium carbide purifying and dedusting ash is superfine micro-particle suspensions that calcium carbide stove exhaust is discharged after purification dust removal system. Proportion is 0.3t/m3, carbon content 20~30%, CaO content 35-45%, particle diameter less than 10 microns particles more than 93%, entrucking, roping cross with toppling process in very easily produce reentrainment of dust;Banking process is easily caught fire, there is potential safety hazard. Along with the increasing of national environmental protection dynamics, sternly forbid that calcium carbide furnace gas dedusting ash produces reentrainment of dust contaminate environment in entrucking, roping machine toppling process.
Practical novel content
(1) technical problem solved
The technical problems to be solved in the utility model be solve calcium carbide in prior art produce entrucking, roping cross with toppling process in very easily produce reentrainment of dust, easily catch fire in banking process, there is the problem of potential safety hazard and highly energy-consuming, high pollution.
(2) technical scheme
In order to solve the problems of the technologies described above, the utility model provides a kind of gas burning lime kiln tail gas recycling device, comprise the main induced draft fan, gas analyzer, second pipe valve, refrigerating unit, gas holder, compressor, gas-holder and the dedusting ash tank group that are connected successively, being connected with first between described gas analyzer and described second pipe valve and diffuse valve, described gas holder is connected with the 2nd and diffuses valve.
Preferably, the first pipeline valve it is provided with between described main induced draft fan and described gas analyzer.
Preferably, it is provided with flow control valve between described compressor and described gas-holder.
Preferably, described dedusting ash tank group comprises the first dedusting ash tank, the 2nd dedusting ash tank and the 3rd dedusting ash tank that are connected successively.
Preferably, described refrigerating unit adopts forced air cooled tube.
(3) useful effect
Technique scheme tool of the present utility model has the following advantages: this application provides a kind of gas burning lime kiln tail gas recycling device, comprise the main induced draft fan, gas analyzer, second pipe valve, refrigerating unit, gas holder, compressor, gas-holder and the dedusting ash tank group that are connected successively, being connected with first between described gas analyzer and described second pipe valve and diffuse valve, described gas holder is connected with the 2nd and diffuses valve. The gas burning lime kiln tail gas recycling device provided by the utility model, gas burning lime kiln tail gas is reclaimed, lowers the temperature, after supercharging for custody transfer calcium carbide furnace gas dedusting ash, make the maximum using of Energy resources; And avoiding tradition to produce reentrainment of dust in entrucking, roping and toppling process, be conducive to protection of the environment, security height.
Embodiment
In description of the present utility model, it should be noted that, term " " center ", " longitudinal direction ", " transverse direction ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " vertically ", " level ", " top ", " end ", " " interior ", it is based on orientation shown in the drawings or position relation that the orientation of the instruction such as " outward " or position are closed, it is only the utility model and simplified characterization for convenience of description, instead of indicate or imply that the device referred to or element must have specific orientation, with specific orientation structure and operation, therefore can not be interpreted as restriction of the present utility model, in addition, term " first ", " the 2nd " are only for describing object, and can not be interpreted as instruction or hint relative importance.
In description of the present utility model, it is necessary to explanation, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, such as, it is possible to be fixedly connected with, it is also possible to be removably connect, or connect integratedly; Can be mechanically connected, it is also possible to be electrical connection; Can be directly be connected, it is also possible to be indirectly connected by intermediary, it is possible to be the connection of two element internals. For the ordinary skill in the art, it is possible to particular case understands the concrete implication of above-mentioned term in the utility model. In addition, in description of the present utility model, unless otherwise explanation, the implication of " multiple " is two or more.
For making the object of the utility model embodiment, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the utility model embodiment, technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is part embodiment of the present utility model, instead of whole embodiments. Based on the embodiment in the utility model, other embodiments all that those of ordinary skill in the art obtain under the prerequisite not making creative work, all belong to the scope of the utility model protection.
As shown in Figure 1, the gas burning lime kiln tail gas recycling device that the utility model embodiment provides, comprise the main induced draft fan 1, gas analyzer 3, second pipe valve 5, refrigerating unit 6, gas holder 8, compressor 9, gas-holder 11 and the dedusting ash tank group that are connected successively, being connected with first between described gas analyzer 3 and described second pipe valve 5 and diffuse valve 4, described gas holder 8 is connected with the 2nd and diffuses valve 7.
Having added gas analyzer 3 in the present embodiment after main induced draft fan 1, the gas of process is carried out sampling analysis according to the specifications parameter of setting by described gas analyzer 3; In exhaust emissions process, the temperature of its tail gas is very high, if generally not carrying out cooling process, equipment and staff is all had certain dangerous, so this device is provided with refrigerating unit 6 before gas holder 8, to ensure the temperature guarantee of exhaust emissions; Described gas holder 8 and gas-holder 11 all have the function of stored gas and step-down, and tail gas is more concentrated when discharging, and the pressure produced is relatively high, if not carrying out step-down process, can there is certain danger.
Preferably, the first pipeline valve 2 it is provided with between described main induced draft fan 1 and described gas analyzer 3, it is the discharge in order to cut off tail gas in this object arranging the first pipeline valve 2, when equipment breaks down, the very first time cuts off the first pipeline valve 2, from the dismounting to follow-up component, concrete security preferably.
Preferably, being provided with flow control valve 10 between described compressor 9 and described gas-holder 11, described flow control valve 10 has Flow-rate adjustment effect, according to real work needs, can set, regulate the emission flow of tail gas, thus ensure speed and the amount of exhaust emissions.
Preferably, described dedusting ash tank group comprises the first dedusting ash tank 12, the 2nd dedusting ash tank 13 and the 3rd dedusting ash tank 14 that are connected successively, in the present embodiment, this device is provided with three dedusting ash tanks, but not representing three dedusting ash tanks is fixed value, the number of dedusting ash tank quantity determines according to the quantity of furnace of calcium carbide, and dedusting ash tank quantity is thought corresponding with the quantity of furnace of calcium carbide.
Preferably, described refrigerating unit 6 adopts forced air cooled tube, adopts forced air cooled tube that tail gas is carried out cooling process in the present embodiment.
During use, clean gas burning lime kiln tail gas diffuses valve 4 through first enter air through gas analyzer 3 on-line sampling analysis, the tail gas not meeted the requirements, and qualified tail gas enters recycling system through second pipe valve 5. First gas burning lime kiln tail gas enter gas holder 8 after apparatus for supercooling 6 is lowered the temperature and carry out voltage stabilizing storage, entering gas-holder 11 after utilizing compressor 9 to be pressurized to desirable pressure, the purifying and dedusting ash from the first dedusting ash tank 12, the 2nd dedusting ash tank 13, the 3rd dedusting ash tank 14 is transported to dedusting ash Treatment stations by the gas burning lime kiln waste gas utilization pressure itself cushioned through gas-holder 11. Whole dust removal of calcium carbide furnace delivery system is in enclosed space, there is not the dust raising phenomenon of dedusting ash in course of conveying; Owing to gas burning lime kiln tail gas is based on nitrogen and carbonic acid gas, reducing dedusting ash temperature in course of conveying, go out the Mars in dedusting ash simultaneously, reduces the potential safety hazard of dedusting ash easily combustion in banking process.
In sum, this application provides a kind of gas burning lime kiln tail gas recycling device, comprise the main induced draft fan 1, gas analyzer 3, second pipe valve 5, refrigerating unit 6, gas holder 8, compressor 9, gas-holder 11 and the dedusting ash tank group that are connected successively, being connected with first between described gas analyzer 3 and described second pipe valve 5 and diffuse valve 4, described gas holder 8 is connected with the 2nd and diffuses valve 7. The gas burning lime kiln tail gas recycling device provided by the utility model, gas burning lime kiln tail gas is reclaimed, lowers the temperature, after supercharging for custody transfer calcium carbide furnace gas dedusting ash, make the maximum using of Energy resources; And avoiding tradition to produce reentrainment of dust in entrucking, roping and toppling process, be conducive to protection of the environment, security height.
Last it is noted that above embodiment is only in order to illustrate the technical solution of the utility model, it is not intended to limit; Although the utility model being described in detail with reference to previous embodiment, it will be understood by those within the art that: the technical scheme described in foregoing embodiments still can be modified by it, or wherein part technology feature is carried out equivalent replacement; And these amendments or replacement, do not make the spirit and scope of the essence disengaging each embodiment technical scheme of the utility model of appropriate technical solution.