CN205303019U - Strenghthened type aluminum alloy resistance to compression cable - Google Patents

Strenghthened type aluminum alloy resistance to compression cable Download PDF

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Publication number
CN205303019U
CN205303019U CN201521014656.5U CN201521014656U CN205303019U CN 205303019 U CN205303019 U CN 205303019U CN 201521014656 U CN201521014656 U CN 201521014656U CN 205303019 U CN205303019 U CN 205303019U
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China
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aluminum alloy
carbon fiber
alloy conductor
layer
conductor
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Expired - Fee Related
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CN201521014656.5U
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Chinese (zh)
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蒋临风
芮文宰
芮逸
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JIANGSU LONG-E CABLE Co Ltd
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JIANGSU LONG-E CABLE Co Ltd
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Abstract

The utility model discloses a strenghthened type aluminum alloy resistance to compression cable, including tubulose aluminum alloy conductor, be equipped with the compound core of strengthening of carbon fiber at tubulose aluminum alloy conductor's center, be equipped with the thin copper area between compound enhancement core of carbon fiber and tubulose aluminum alloy conductor, extruded insulation layer outside tubulose aluminum alloy conductor, the winding comprises on the single line layer that forms of winding side by side many conductive single wire outside the insulating layer, around package buffer layer and oversheath outside the single line layer, still be equipped with metal pressure -resisting pipe between buffer layer and oversheath, the utility model discloses having compressive strength height, mechanical strength, high, dampproofing and the leakproofness is good, the bendability is good, the cost is reduced, prolonged life.

Description

一种加强型铝合金抗压电缆A reinforced aluminum alloy compression cable

技术领域 technical field

本实用新型涉及电缆领域,尤其是一种加强型铝合金抗压电缆。 The utility model relates to the field of cables, in particular to a reinforced aluminum alloy pressure-resistant cable.

背景技术 Background technique

众所周知,常规的铝合金电缆通常采用AA8000系列铝合金绞线作为导体,在导体外挤包绝缘层构成,而铝合金电缆的牵引强度为53MPa,远远低于铜导体电缆的70MPa;使用中常常发生拉断的情况。 As we all know, conventional aluminum alloy cables usually use AA8000 series aluminum alloy stranded wire as the conductor, and the insulation layer is extruded outside the conductor, while the traction strength of the aluminum alloy cable is 53MPa, which is far lower than the 70MPa of the copper conductor cable; Breakage occurs.

现有技术菜采用支撑架对电缆进行支撑,通过增加支撑架的形式来保护同轴电缆,具有一定的效果,但增加了敷设成本和时间,加之电缆本身承载性能差,施工过程中难免会因为不慎操作造成电缆的线芯损坏的问题。 In the prior art, the support frame is used to support the cable, and the coaxial cable is protected by adding a support frame, which has a certain effect, but increases the laying cost and time, and the cable itself has poor load-bearing performance, and it is inevitable during the construction process. The core of the cable is damaged due to careless operation.

近年来,电缆企业普遍认识到了这种铝合金电缆自身的不足,都在不断的探索改进。 In recent years, cable companies have generally realized the shortcomings of this aluminum alloy cable itself, and are constantly exploring and improving.

实用新型内容 Utility model content

本实用新型在于提供一种抗压强度高、机械强度高、防潮及密封性好、弯曲性好、降低了成本、延长了使用寿命的加强型铝合金抗压电缆。 The utility model aims to provide a reinforced aluminum alloy anti-pressure cable with high compressive strength, high mechanical strength, good moisture resistance, good sealing performance, good bendability, reduced cost and prolonged service life.

为解决以上技术问题,本实用新型所述的一种加强型铝合金抗压电缆,包括管状铝合金导体,在管状铝合金导体的中心设有碳纤维复合加强芯,在碳纤维复合加强芯与管状铝合金导体之间设有薄铜带;在管状铝合金导体外挤包绝缘层,在绝缘层外缠绕由多根导电单线并列缠绕而成的单线层构成;在单线层外绕包缓冲层以及外护套;在缓冲层与外护套之间还设有金属抗压管。 In order to solve the above technical problems, a reinforced aluminum alloy pressure-resistant cable described in the utility model includes a tubular aluminum alloy conductor, and a carbon fiber composite reinforcing core is arranged at the center of the tubular aluminum alloy conductor. There is a thin copper strip between the alloy conductors; an insulating layer is extruded outside the tubular aluminum alloy conductor, and a single-wire layer composed of multiple conductive single-wires wound in parallel is wound outside the insulating layer; a buffer layer and an outer layer are wrapped around the single-wire layer. Sheath; there is also a metal pressure-resistant pipe between the buffer layer and the outer sheath.

所述碳纤维复合加强芯由多根细碳纤维复合丝束合或绞合而成。 The carbon fiber composite reinforcing core is formed by bonding or twisting a plurality of thin carbon fiber composite filaments.

所述的金属抗压管为绕包或纵包的硬质抗压管。 The metal pressure-resistant pipe is a hard pressure-resistant pipe wrapped around or longitudinally.

本实用新型防水铠装电缆有益效果要于: The beneficial effect of the utility model waterproof armored cable lies in:

1、使铝合金电缆自身的抗拉强度增加至同等截面的铜导体相当的水平,有效解决电缆被拉断的问题; 1. Increase the tensile strength of the aluminum alloy cable itself to the equivalent level of the copper conductor with the same cross-section, effectively solving the problem of the cable being broken;

2、与铜电缆相比较,降低了材料成本,节约了铜资源;与铝电缆相比较,增加了抗拉强度、热稳定性等指标;大大延长了电缆的安全使用寿命; 2. Compared with copper cables, it reduces material costs and saves copper resources; compared with aluminum cables, it increases tensile strength, thermal stability and other indicators; greatly prolongs the safe service life of cables;

3、在缓冲层与外护套之间还设有金属抗压管,使得电缆的机械强度高、抗压性能好,防潮及密封性好,轧纹可以改善其弯曲性能; 3. There is also a metal anti-pressure tube between the buffer layer and the outer sheath, which makes the cable have high mechanical strength, good compression performance, moisture-proof and sealing performance, and embossing can improve its bending performance;

4、所述的单线层就相当于一个外导体,使得内、外导体处于同心位置,电磁能量局限在内外导体之间的介质内传播,因此具有衰减小,屏蔽性能高; 4. The single-wire layer is equivalent to an outer conductor, so that the inner and outer conductors are in the concentric position, and the electromagnetic energy is limited to propagate in the medium between the inner and outer conductors, so it has small attenuation and high shielding performance;

5、采用管状内导体可以节省金属材料、减轻电缆重量,在大功率、高频下,由于集肤效应,电流实际上只是沿着导体表面很薄的一层流动,管状内导体管壁厚度比电流的趋肤深度大,其射频电阻实际上是与实心导体完全一样。 5. The use of a tubular inner conductor can save metal materials and reduce the weight of the cable. Under high power and high frequency, due to the skin effect, the current actually flows along a very thin layer of the conductor surface. The skin depth of the current is large, and its radio frequency resistance is actually exactly the same as that of a solid conductor.

附图说明 Description of drawings

图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.

具体实施方式 detailed description

下面结合附图对本实用新型作进一步阐述。 Below in conjunction with accompanying drawing, the utility model is further elaborated.

如图1所示,本实用新型的一种加强型铝合金抗压电缆,包括管状铝合金导体3,在管状铝合金导体3的中心设有碳纤维复合加强芯1,使铝合金电缆自身的抗拉强度增加至同等截面的铜导体相当的水平,有效解决电缆被拉断的问题;在碳纤维复合加强芯1与管状铝合金导体3之间设有薄铜带2;在管状铝合金导体3外挤包绝缘层4,在绝缘层4外缠绕由多根导电单线5并列缠绕而成的单线层构成;在单线层外绕包缓冲层6以及外护套8;在缓冲层6与外护套8之间还设有金属抗压管7,使得电缆的机械强度高、抗压性能好,防潮及密封性好,轧纹可以改善其弯曲性能。 As shown in Figure 1, a reinforced aluminum alloy compression cable of the present invention includes a tubular aluminum alloy conductor 3, and a carbon fiber composite reinforcing core 1 is arranged at the center of the tubular aluminum alloy conductor 3, so that the aluminum alloy cable itself can resist The tensile strength is increased to the equivalent level of copper conductors of the same cross-section, which effectively solves the problem of cable being broken; a thin copper strip 2 is provided between the carbon fiber composite reinforcing core 1 and the tubular aluminum alloy conductor 3; The insulating layer 4 is extruded, and the insulating layer 4 is wound with a single wire layer formed by winding a plurality of conductive single wires 5 in parallel; the buffer layer 6 and the outer sheath 8 are wrapped around the single wire layer; the buffer layer 6 and the outer sheath 8 is also provided with a metal anti-pressure pipe 7, so that the mechanical strength of the cable is high, the compression performance is good, the moisture-proof and the sealing performance are good, and the embossing can improve its bending performance.

本实用新型加强型铝合金电缆的制造方法,是将碳纤维复合芯放在绞合导体的中心位置或和绞层中任意位置,此复合加强芯可以是实心,可以是多根细碳纤维复合丝束合或绞合而成,碳纤维丝可以放置在一个固定位置,也可根据需要将多根细碳纤维复合丝分散放置在不同的位置(比如分散至单丝绞合的缝隙处);再继续绞合铝合金单丝,铝合金单丝相邻层的绞向应相反,铝合金导体的单丝直径和单丝根数可根据电力系统或满足相关标准中对导体电阻及其它电气的要求来确定,最后挤包绝缘层来实现碳纤维复合加强芯与铝合金单丝之间的良好组合,来实现前述发明目的。 The manufacturing method of the reinforced aluminum alloy cable of the utility model is to place the carbon fiber composite core at the center of the stranded conductor or at any position in the stranded layer. The composite reinforcing core can be solid or a plurality of fine carbon fiber composite tows. The carbon fiber filaments can be placed in a fixed position, or a plurality of thin carbon fiber composite filaments can be placed in different positions according to the needs (for example, dispersed to the gap where the single filaments are twisted); continue to twist Aluminum alloy monofilament, the stranding direction of adjacent layers of aluminum alloy monofilament should be opposite, the single wire diameter and number of single wire of aluminum alloy conductor can be determined according to the power system or meet the requirements of conductor resistance and other electrical requirements in relevant standards, Finally, the insulating layer is extruded to achieve a good combination between the carbon fiber composite reinforcing core and the aluminum alloy monofilament, so as to achieve the aforementioned purpose of the invention.

上述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和调整,这些改进和调整也应视为本实用新型的保护范围。 Above-mentioned is only the preferred implementation mode of the present utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the premise of the principle of the present utility model, some improvements and adjustments can also be made, and these improvements and adjustments are also It should be regarded as the protection scope of the present utility model.

Claims (3)

1.一种加强型铝合金抗压电缆,其特征在于:包括管状铝合金导体(3),在管状铝合金导体(3)的中心设有碳纤维复合加强芯(1),在碳纤维复合加强芯(1)与管状铝合金导体(3)之间设有薄铜带(2);在管状铝合金导体(3)外挤包绝缘层(4),在绝缘层(4)外缠绕由多根导电单线(5)并列缠绕而成的单线层构成;在单线层外绕包缓冲层(6)以及外护套(8);在缓冲层(6)与外护套(8)之间还设有金属抗压管(7)。 1. A reinforced aluminum alloy compression cable, characterized in that it includes a tubular aluminum alloy conductor (3), and a carbon fiber composite reinforcing core (1) is arranged in the center of the tubular aluminum alloy conductor (3), and the carbon fiber composite reinforcing core A thin copper strip (2) is provided between (1) and the tubular aluminum alloy conductor (3); an insulating layer (4) is extruded outside the tubular aluminum alloy conductor (3), and a plurality of wires are wound outside the insulating layer (4). The single-wire layer is composed of conductive single wires (5) wound side by side; the buffer layer (6) and the outer sheath (8) are wrapped around the single-wire layer; Metal anti-pressure pipe (7) is arranged. 2.根据权利要求1所述的加强型铝合金抗压电缆,其特征在于:所述碳纤维复合加强芯(2)由多根细碳纤维复合丝束合或绞合而成。 2. The reinforced aluminum alloy anti-pressure cable according to claim 1, characterized in that: the carbon fiber composite reinforcing core (2) is made of a plurality of fine carbon fiber composite filaments bundled or stranded. 3.根据权利要求1所述的加强型铝合金抗压电缆,其特征在于:所述的金属抗压管(7)为绕包或纵包的硬质抗压管。 3. The reinforced aluminum alloy anti-pressure cable according to claim 1, characterized in that: the metal anti-pressure pipe (7) is a hard anti-pressure pipe wrapped around or longitudinally.
CN201521014656.5U 2015-12-08 2015-12-08 Strenghthened type aluminum alloy resistance to compression cable Expired - Fee Related CN205303019U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105405508A (en) * 2015-12-08 2016-03-16 江苏荣宜电缆有限公司 Reinforced aluminium alloy compressive cable

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105405508A (en) * 2015-12-08 2016-03-16 江苏荣宜电缆有限公司 Reinforced aluminium alloy compressive cable

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Granted publication date: 20160608