CN205295560U - In strong silk processing equipment - Google Patents
In strong silk processing equipment Download PDFInfo
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- CN205295560U CN205295560U CN201520996181.8U CN201520996181U CN205295560U CN 205295560 U CN205295560 U CN 205295560U CN 201520996181 U CN201520996181 U CN 201520996181U CN 205295560 U CN205295560 U CN 205295560U
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Abstract
The utility model relates to an in strong silk processing equipment belongs to the fibre and makes technical field. Screw extruder, spinning box, lateral blower structure, spinning corridor, tensile design roller and winding mechanism by installing in order constitute, and screw extruder, spinning box, spinning corridor top -down install in order, spinning corridor exit is provided with and is used for the glib talker that oils, tensile design roller be provided with four pairs, first pair roller is located spinning corridor below, the second pair roller is located first pair roller rear, the third pair roller is located second pair roller top, the fourth pair roller then is located third pair roller top, and the vertical axis of third pair roller passes in the middle of first pair roller and the second pair roller, the third pair roller all is provided with with the fourth pair roller and is used for heat retaining hot case. Will the utility model discloses strong silk processing in being applied to spins not only that the condition is stable, the waste silk rate is low, in addition can with the height glue the section be applied to in the processing of strong silk, strong silk intensity is high in the gained, the expansion and contraction is low, physical properties is good.
Description
Technical field
This utility model relates to strong silk process equipment in one, belongs to fibre manufacturing technology field.
Background technology
In strong silk refer to fracture strength low denier fibers between civilian silk and industrial yarn, be used for manufacturing the purposes such as fishing net, industrial sewing line. In tradition, mostly strong silk is on the spinning equipment of civilian silk to process generation, it adopts the polyester (a little higher than civilian FDY of intrinsic viscosity) of about 0.70dl/g to prepare, or prepared by two-step method (POY-DY), but civilian thread spinning plant generally only has two pair rollers, drawing and setting process all only has one-level, and therefore orientation, degree of crystallinity are low, fracture strength low (at 4.0cN/dtex), extension at break big (about 30%), poor dimensional stability; And it is in strand forming process, drawing and setting temperature is low, easily causes that lousiness is many, spin condition difference, and fibre structure is unstable and is difficult to use in industrial use.
Based on this, make subject application.
Utility model content
Quality and spinning efficiency for silk strong in improving, this utility model provides strong silk in a kind of high-quality to manufacture equipment, high viscosity polyester (IV=0.85-1.10dl/g) can be used to carry out spinning, the product fracture strength prepared is high, extension at break is little, dimensional stability is high, and owing to adopting high viscosity polyester, it is easy to set up intensity, therefore good mechanical property can be obtained when appropriateness stretches, it is ensured that spinning preferably and relatively low spinning consumption.
For achieving the above object, the technical scheme that this utility model is taked is as follows:
In strong silk process equipment, be made up of the screw extruder sequentially installed, spinning manifold, cross air blasting mechanism, spinning shaft, drawing and setting roller and winding mechanism, screw extruder, spinning manifold, spinning shaft are sequentially installed from top to bottom; Spinning shaft exit is provided with the oil nozzle for oiling;Described drawing and setting roller is provided with four pairs, first pair roller is positioned at below spinning shaft, and the second pair roller is positioned at the first pair roller rear, and the 3rd pair roller is positioned at above the second pair roller, 4th pair roller is then positioned at above the 3rd pair roller, and the vertical axis of the 3rd pair roller is in the middle of the first pair roller and the second pair roller; 3rd pair roller and the 4th pair roller are provided with the hot tank for being incubated.
Further, as preferably:
The first described pair roller is made up of roller one and roller two, and roller one is positioned at below spinning shaft, and second roller is positioned at roller one upper right side.
The second described pair roller is made up of roller three and roller four, and roller three, roller four are all contour with roller one.
The 3rd described pair roller is made up of roller five and roller six.
The 4th described pair roller is made up of roller seven and roller eight, and roller eight is positioned at the upper left side of roller seven.
Described hot tank is arranged into silk mouth and filament mouth, enters silk mouth and be provided above sub-wire wheel. It is more highly preferred to, described sub-wire wheel is made up of containing cavity, installing rack and wheel body, the upper and lower two ends of containing cavity are provided with clamp rail, installing rack is installed on containing cavity front end by clamp rail in semifixed mode, installing rack both sides arrange draw-in groove, and wheel body is fixed on installing rack front end by installing axle with coordinating of draw-in groove; Wheel body is provided above cover plate, and cover plate place vertical curve foremost is between wheel body axis and wheel body foremost between the vertical curve of place; Wheel body rear is connected to push-pull bar, and this push-pull bar passes containing cavity rear wall, and corresponding containing cavity both sides are respectively arranged with locking bolt; Containing cavity side is provided with pin in clamp rail outer side edges.
The first described pair roller front is provided with godet, and this godet is contour with roller one.
It is provided with combed sub-wire device between described the 3rd pair roller and the second pair roller, for being divided into two by the strand of the second pair roller conveying, facilitates the follow-up winding head giving different winding mechanisms respectively.
It is provided with Network device between described the 4th pair roller and winding mechanism.
The processing of strong silk during this utility model is applied to, melt enters spinning manifold and sends into after spinning head formation strand through dosing pump, first cool down in spinning shaft, to be cooled half-formed after, it is uniformly oiled by oil nozzle, the complete strand that oils is delivered to the first pair roller place through godet or is fed directly to the first pair roller place, through roller one, after roller two, deliver to the second pair roller, then through roller three, after roller four, it is divided into two by combed sub-wire device and delivers to the 3rd pair roller, at the 3rd pair roller place, strand first passes through after sub-wire takes turns sub-wire through entering silk mouth entrance hot tank, facilitate the Silk Road adjustment, avoid coking, strand is after the 3rd pair roller place completes first time thermal finalization, go out through filament mouth and deliver to the 4th pair roller place after the 3rd pair roller, wherein the 4th pair roller is again provided with hot tank and is incubated, strand completes second time thermal finalization at the 4th pair roller place, rolled head is delivered to winding mechanism place and is completed the molding of strand afterwards.
In the application, center of gravity is placed between spinning and winding by strong silk process equipment, in the course of processing, not only drawing and setting roller quantity is increased to four pair rollers, and the hot tank that the 3rd pair roller and the 4th pair roller place are also provided with uniqueness is incubated, it is provided with sub-wire equipment, both guaranteed that the Silk Road adjusted to optimum state, again strand is carried out multistage stretching sizing, strand internal structure tends towards stability, bar is dry uniformly, spin condition improved while, also the processing of strong silk in making the section of more than 0.85dl/g highly viscous be applied to, strong silk in can being manufactured by the direct one-step shaping of high viscosity chips or melt, in this, strong silk completes multistage stretching in forming process, crystallization, the degree of orientation is higher, molecular structure stabilized, the ratio of stretching reaches the best by force, it is the fracture strength >=6.3cN/dtex of strong silk in obtaining, elongation at break 16 �� 2%, boiling water shrinkage 2.5 �� 0.5%(100 DEG C, 30 minutes), oil content 0.85 �� 0.2wt%, internet pricing >=4/m, it can be used as netting twine, when sewing threads etc. use, there is good stretch-proof, creep resistant, anti-fatigue performance, and there is the chemical stability that polyester material is excellent, the characteristics such as weatherability.
Accompanying drawing explanation
Fig. 1 is equipment overall structure schematic diagram of the present utility model;
Fig. 2 is the partial enlargement structural representation of an electrospinning unit in this utility model;
Fig. 3 is the structural representation stretching setting roller in this utility model;
The structural representation of hot tank in Fig. 4 this utility model;
Fig. 5 is the perspective view of sub-wire wheel in this utility model;
Fig. 6 is the side structure schematic diagram of sub-wire wheel in this utility model.
Number in the figure: 1. spinning shaft; 2. drawing and setting roller; 21. the first pair roller; 211. roller one; 212. roller two; 22. the second pair roller; 221. roller three; 222. roller four; 23. the 3rd pair roller; 231. roller five; 232. roller six; 24. the 4th pair roller; 241. roller seven; 242. roller eight; 3. winding mechanism; 3a. winding mechanism one; 3b. winding mechanism two; 31. winding head; 4. oil nozzle; 5. pre-Network device; 6. hot tank; 61. enter silk mouth; 62. filament mouth; 7. sub-wire wheel; 71. containing cavity; 711. clamp rail; 712. dashpot; 72. installing rack; 721. draw-in groove; 73. wheel body; 74. cover plate; 75. installation axle; 76. base; 77. push-pull bar; 78. clamping screw; 79. pin; 8. godet; 9. combed sub-wire device.
Detailed description of the invention
Embodiment 1
Strong silk process equipment in the present embodiment, in conjunction with Fig. 1 and Fig. 2, is made up of the screw extruder sequentially installed, spinning manifold, spinning shaft 1, drawing and setting roller 2 and winding mechanism 3, and screw extruder, spinning manifold, spinning shaft 1 are sequentially installed from top to bottom; Spinning shaft 1 exit is provided with the oil nozzle 4 for oiling; Drawing and setting roller 2 is provided with four pairs, first pair roller 21 is positioned at below spinning shaft 1, second pair roller 22 is positioned at the first pair roller 21 rear, between second pair roller 22 and the first pair roller 21, pre-Network device 5 is set, 3rd pair roller 23 is positioned at above the second pair roller 22,4th pair roller 24 is then positioned at above the 3rd pair roller 23, and the vertical axis of the 3rd pair roller 23 is rushed across in the middle of the first pair roller 21 and the second pair roller 22; 3rd pair roller 23 and the 4th pair roller 24 are provided with the hot tank 6 for being incubated. Specific in the present embodiment, in conjunction with Fig. 3, the first pair roller 21 is made up of roller 1 and roller 2 212, and roller 1 is positioned at below spinning shaft 2, and 2 212, roller is positioned at roller 1 upper right side; Second pair roller 22 is made up of roller 3 221 and roller 4 222, and roller 3 221, roller 4 222 are all contour with roller 1; 3rd pair roller 23 is made up of roller 5 231 and roller 6 232; 4th pair roller 24 is made up of roller 7 241 and roller 8 242, and roller 8 242 is positioned at the upper left side of roller 7 241; In conjunction with Fig. 4, hot tank 6 is arranged into silk mouth 61 and filament mouth 62, enter silk mouth 61 and be provided above sub-wire wheel 7, in conjunction with Fig. 5 and Fig. 6, sub-wire wheel 7 is made up of containing cavity 71, installing rack 72, wheel body 73, installation axle 75 and base 76, containing cavity 71 both sides are respectively arranged with dashpot 712, the two ends up and down of dashpot 712 are then provided with clamp rail 711, installing rack 72 is installed on containing cavity 71 front end by clamp rail 711 in semifixed mode, installing rack 72 both sides arrange draw-in groove 721, and wheel body 73 is fixed on installing rack 72 front end by installing axle 75 with coordinating of draw-in groove 721; The Silk Road between roller 4 222 and roller 5 231 is provided with combed sub-wire device 9, for the strand that the second pair roller 22 is carried is divided into two, facilitates the strand uniformly sizing on the 3rd pair roller the 23, the 4th pair roller 24 and stretch.
The processing of strong silk during the present embodiment is applied to, situation as shown in Figure 1, every production line contains three stations, three groups of spinning stations are set in each station, each spinning station contains strong silk process equipment in a set of the present embodiment, intrinsic viscosity melts formation melt in the section of about 0.85dl/g through screw extruder, this melt enters spinning manifold and sends into after spinning head formation strand through dosing pump, after quenching air window place cools down, it is uniformly oiled by oil nozzle 4, the complete strand that oils delivers to roller 1 place, pile warp roller 1, after roller 2 212, deliver to the second pair roller 22, then through roller 3 221, after roller 4 222, it is divided into two by combed sub-wire device 9, take turns through sub-wire and enter hot tank 6 by entering silk mouth 61 after 7 sub-wires, the 3rd pair roller 23 place in hot tank 6, strand completes first time thermal finalization, after going out hot tank 6 then through filament mouth 62 and deliver to the hot tank place of the 4th pair roller 24, after entering the hot tank of the 4th pair roller, strand completes second time thermal finalization at the 4th pair roller 24 place, deliver to winding mechanism 3 place afterwards for rolled 31 and complete the molding of strand.
In the application, center of gravity is placed between spinning and winding by strong silk process equipment, in the course of processing, not only drawing and setting roller quantity is increased to four pair rollers, and the 3rd pair roller and the 4th pair roller place are also provided with unique hot tank 6 and sub-wire wheel 7 is heated and sub-wire, the setting of hot tank 6 ensure that uniform temperature environment in strand drawing and setting process, making strand internal crystallization degree and the degree of orientation be gradually increased, intramolecule structure tends towards stability, simultaneously, sub-wire wheel 7 is placed on above hot tank 6, not only improve the Silk Road adjustment, strand is made namely to be in non-interference state before entering hot tank 6, prevent strand from causing damage because rubbing mutually, and sub-wire to take turns 7 external, avoid high temperature in hot tank 6 and sub-wire is taken turns the hot injury caused and spinning oil, fracture of wire willow catkins flying in the air etc. in the formation fouling of sub-wire wheel porcelain piece surface, it is easily formed lousiness, broken end, reduce the frequency that sub-wire wheel porcelain piece is changed because of damage and fouling, save cost, in whole spinning process, spin condition and improve. simultaneously, stretch the processing of strong silk during the improvement in thermal finalization stage also makes the section of 0.85dl/g even more than 0.95dl/g highly viscous be applied to, crystallization, the degree of orientation is higher, the ratio of stretching reaches the best by force, it is the fracture strength >=6.3cN/dtex of strong silk in obtaining, elongation at break 16 �� 2%, boiling water shrinkage 2.5 �� 0.5%(100 DEG C, 30 minutes), oil content 0.85 �� 0.2wt%, internet pricing >=4/m, it can be used as netting twine, when sewing threads etc. use, there is good stretch-proof, creep resistant, anti-fatigue performance, and there is the chemical stability that polyester material is excellent, the characteristics such as weatherability.
Embodiment 2
The present embodiment is identical with the setting of embodiment 1 and operation principle, it is distinctive in that: roller 1 front is provided with godet 8, and the Silk Road between roller 4 222 and roller 5 231 is provided with combed sub-wire device 9, for the strand that the second pair roller 22 is carried is divided into two, facilitate strand at the 3rd pair roller 23, uniformly shaping and stretching on the 4th pair roller 24, simultaneously, corresponding often group process equipment can arrange two set winding mechanisms, i.e. winding mechanism one 3a and winding mechanism two 3b, corresponding winding head 31 is also equipped with two, stretch the strand after thermal finalization and can be respectively supplied to winding mechanism one 3a and winding mechanism two 3b, not only contribute to the stable and uniform of strand drawing and setting, but also it is effectively increased the spinning efficiency often organizing equipment.
Embodiment 3
The present embodiment is identical with the setting of embodiment 1 and operation principle, it is distinctive in that: roller 1 front is provided with godet 8, and the Silk Road between roller 4 222 and roller 5 231 is provided with combed sub-wire device 9, for the strand that the second pair roller 22 is carried is divided into two, facilitate strand at the 3rd pair roller 23, uniformly shaping and stretching on the 4th pair roller 24, simultaneously, corresponding often group process equipment can arrange two set winding mechanisms, i.e. winding mechanism one 3a and winding mechanism two 3b, corresponding winding head 31 is also equipped with two, stretch the strand after thermal finalization and can be respectively supplied to winding mechanism one 3a and winding mechanism two 3b, not only contribute to the stable and uniform of strand drawing and setting, but also it is effectively increased the production capacity often organizing equipment, sub-wire wheel 7 is made up of containing cavity 71, installing rack 72, wheel body 73, cover plate 74, installation axle 75 and base 76, containing cavity 71 both sides are respectively arranged with dashpot 712, the two ends up and down of dashpot 712 are then provided with clamp rail 711, installing rack 72 is installed on containing cavity 71 front end by clamp rail 711 in semifixed mode, installing rack 72 both sides arrange draw-in groove 721, and wheel body 73 is fixed on installing rack 72 front end by installing axle 75 with coordinating of draw-in groove 721,Wheel body 7 is provided above cover plate, and cover plate 74 place vertical curve foremost is between wheel body 73 axis and wheel body 73 foremost between the vertical curve of place; Wheel body 73 rear is connected to push-pull bar 77, and this push-pull bar 77 passes containing cavity 71 rear wall, and corresponding containing cavity 71 both sides are respectively arranged with locking bolt 78; Containing cavity 71 side is provided with pin 79 in clamp rail 711 outer side edges, wherein, push-pull bar 77 can move forward and backward, and then drive wheel body 73 to move forward and backward along clamp rail 711, to change its position, when arriving suitable location, screw clamping screw 78, push-pull bar 78 and wheel body 73 can be fixed on the position of correspondence; Pin 79 is positioned at wheel body 73 side, when sub-wire, it is possible to play the effect blocked, it is to avoid twine a phenomenon.
Claims (9)
1. strong silk process equipment in, it is characterised in that: being made up of the screw extruder sequentially installed, spinning manifold, cross air blasting mechanism, spinning shaft, drawing and setting roller and winding mechanism, screw extruder, spinning manifold, spinning shaft are sequentially installed from top to bottom; Spinning shaft exit is provided with the oil nozzle for oiling; Described drawing and setting roller is provided with four pairs, first pair roller is positioned at below spinning shaft, and the second pair roller is positioned at the first pair roller rear, and the 3rd pair roller is positioned at above the second pair roller, 4th pair roller is then positioned at above the 3rd pair roller, and the vertical axis of the 3rd pair roller is in the middle of the first pair roller and the second pair roller; 3rd pair roller and the 4th pair roller are provided with the hot tank for being incubated.
2. strong silk process equipment in as claimed in claim 1, it is characterised in that: the first described pair roller is made up of roller one and roller two, and roller one is positioned at below spinning shaft, and second roller is positioned at roller one upper right side.
3. strong silk process equipment in as claimed in claim 1, it is characterised in that: the second described pair roller is made up of roller three and roller four, and roller three, roller four are all contour with roller one; The 3rd described pair roller is made up of roller five and roller six.
4. strong silk process equipment in as claimed in claim 1, it is characterised in that: the 4th described pair roller is made up of roller seven and roller eight, and roller eight is positioned at the upper left side of roller seven.
5. strong silk process equipment in as claimed in claim 1, it is characterised in that: described hot tank is arranged into silk mouth and filament mouth, enters silk mouth and be provided above sub-wire wheel.
6. strong silk process equipment in as claimed in claim 5, it is characterized in that: described sub-wire wheel is made up of containing cavity, installing rack and wheel body, the upper and lower two ends of containing cavity are provided with clamp rail, installing rack is installed on containing cavity front end by clamp rail in semifixed mode, installing rack both sides arrange draw-in groove, and wheel body is fixed on installing rack front end by installing axle with coordinating of draw-in groove; Described wheel body rear is connected to push-pull bar, and this push-pull bar passes containing cavity rear wall, and corresponding containing cavity both sides are respectively arranged with locking bolt.
7. strong silk process equipment in as claimed in claim 5, it is characterized in that: described sub-wire wheel is made up of containing cavity, installing rack, wheel body, cover plate, push-pull bar and pin, the upper and lower two ends of containing cavity are provided with clamp rail, and installing rack is installed on containing cavity front end by clamp rail in semifixed mode; Installing rack both sides arrange draw-in groove, and wheel body is fixed on installing rack front end by installing axle with coordinating of draw-in groove; Cover plate is positioned at above wheel body, and cover plate place vertical curve foremost is between wheel body axis and wheel body foremost between the vertical curve of place; Push-pull bar is positioned at wheel body rear, and this push-pull bar passes containing cavity rear wall, and corresponding containing cavity both sides are respectively arranged with locking bolt;Pin is positioned at containing cavity side.
8. strong silk process equipment in as claimed in claim 1, it is characterised in that: the first described pair roller front is provided with godet.
9. strong silk process equipment in as claimed in claim 1, it is characterised in that: it is provided with combed sub-wire device between described the 3rd pair roller and the second pair roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520996181.8U CN205295560U (en) | 2015-12-04 | 2015-12-04 | In strong silk processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520996181.8U CN205295560U (en) | 2015-12-04 | 2015-12-04 | In strong silk processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205295560U true CN205295560U (en) | 2016-06-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520996181.8U Active CN205295560U (en) | 2015-12-04 | 2015-12-04 | In strong silk processing equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN205295560U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105350102A (en) * | 2015-12-04 | 2016-02-24 | 浙江古纤道新材料股份有限公司 | Mid-high thread processing equipment |
-
2015
- 2015-12-04 CN CN201520996181.8U patent/CN205295560U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105350102A (en) * | 2015-12-04 | 2016-02-24 | 浙江古纤道新材料股份有限公司 | Mid-high thread processing equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170711 Address after: 312000 Zhejiang city of Shaoxing province Doumen Paojiang Zhen Wang Road No. 18 Building 2 Patentee after: ZHEJIANG GUQIANDAO GREEN FIBER CO., LTD. Address before: The road 312000 in Zhejiang province Shaoxing City Paojiang Industrial Zone No. 2 Co-patentee before: ZHEJIANG GUQIANDAO GREEN FIBER CO., LTD. Patentee before: Zhejiang Guxiandao Industrial Fiber Co., Ltd. |
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| TR01 | Transfer of patent right |