CN205291594U - Circulation system of colored 3D printer exceeds speed limit - Google Patents

Circulation system of colored 3D printer exceeds speed limit Download PDF

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Publication number
CN205291594U
CN205291594U CN201520963028.5U CN201520963028U CN205291594U CN 205291594 U CN205291594 U CN 205291594U CN 201520963028 U CN201520963028 U CN 201520963028U CN 205291594 U CN205291594 U CN 205291594U
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China
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jet pipe
nozzle
recycle system
nozzle component
printed
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范春潮
范艺
范粟
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Abstract

The utility model discloses a circulation system of colored 3D printer exceeds speed limit, this circulation system be including setting up the gridle in the workstation top install a plurality of shower nozzle subassemblies on the outer wall of gridle, the multiple liquid of splendid attire printing material is wherein distinguished to a plurality of spray tubes of installation on the shower nozzle subassembly, including white matrix material and multiple colorful material, remove the in -process at the primary circulation, each spray tube is worked respectively, at first prints the darker region of colour in publish picture picture, the especially image through white matrix material, and rethread colorful material prints the color of image, and the regional outside protrusion in the final image top that forms has improved the third dimension of image, and more lively, the print speed is advanced in the world moreover, and quick more, high efficiency, in a flexible way is particularly suitable for mass production promptly.

Description

The recycle system of the colored 3D printer of hypervelocity
Technical field
The utility model relates to the nozzle component recycle system on a kind of printer, is specifically related to the recycle system of a kind of colored 3D printer that exceeds the speed limit, belongs to colored 3D printer field.
Background technology
Printing in kind is now popular technology, refer to printing curve on material object, such as printing curve on phone housing, printed material is made not only to be confined to the planar mediums such as paper, such as CN202213316U discloses a kind of universal colorful entity digital printer, it is possible to printing word or pattern etc. on the material object of soft, mechanically resistant material. But the figure that existing printer is got is all simple colored figure, lacks stereoscopic sensation, vivid not, although and by the figure of the mode carve of embossment, there is stereoscopic sensation, but the cost of engraving is too high, efficiency is lower, it is difficult to produce in enormous quantities.
3D prints production technology and belongs to shaping increasing material manufacturing technology, by software, the 3D solid figure of Computer Design is resolved into the section of some layer planes, by 3D printer printout, thus produces parts needed for unlike material and component; Because of the advantage such as component of its flexibility, customized, near-net-shape complex structure, there is wide development prospect. The production method developed at present comprises laser stereoforming method, selective laser sintering process, selective electronic bundle sintering process, heat are melted and piled up the method for forming etc., and namely such as CN103895228A discloses a kind of heat and melt and pile up the colored 3D of the method for forming and print equipment.
It is generally that powder 3D prints (3DP) that traditional 3D prints, and is a kind of 3D Method of printing utilizing droplet ejection, powder bonded technology. Under the control of the computer, according to the information of current point layer cross section, on the one layer of powdered material completed in advance, jet binder selectively, makes part powder bonded to shower nozzle, forms a layer cross section thin layer; One layer be shaped after, worktable declines a thickness, carries out the paving powder of next layer, constituency jet binder then, and shaping thin layer also can stick to one with formation of parts simultaneously; Constantly this process of circulation, till part processes; Usually part formed thereby also needs certain aftertreatment, such as drying, sintering etc., thus obtains last part. But, existing powder 3D printer needs the long period to carry out for powder and binding agent, set time is long, and it is huge to take space, operating process is lengthy and jumbled, and it is convenient not particularly to clear up when not being shaped powder, it is easy to cause powder to pollute surrounding environment, for this reason, CN103935037A discloses the colored 3D printer of a kind of integrated form powder.
How material object printing being combined with 3D printing technique, both obtained the stereoeffect of 3D printing, can effectively reduce costs again, it is to increase production efficiency, thus reach fast, efficiently, flexibly, applicable production in enormous quantities is the target that printing industry is pursued always. Just for above-mentioned reasons, the rapid printer that can play printed color 3D effect photo will have huge use value and market outlook, as the patent No. be 2015104586204 Chinese patent and the patent No. be that 2015104596206 Chinese patents give a kind of rapid printer that can print colored 3D effect photo, but this device needs three-shaft linkage when printing, shower nozzle needs back and forth repeatedly operation, although shower nozzle can high-speed mobile, but the space that printing effect is still also improved.
Practical novel content
In order to solve the problem, the utility model people has carried out studying with keen determination, develop the recycle system of a kind of colored 3D printer that exceeds the speed limit, this recycle system can control the nozzle component loopy moving of printer, make full use of Time and place to be printed by the thing to be printed on printer, this recycle system control nozzle component is along a direction, preferred X-axis direction moves horizontally, this recycle system comprises and is arranged on above worktable and rotary endless belt, endless belt is provided with multiple nozzle component, each nozzle component is installed multiple jet pipe and at least one ultra-violet lamp, jet pipe wherein is contain many kinds of liquid printing material respectively, comprise white matrix material and multiple colorful material, in a moving process, each jet pipe works respectively, first print, by white matrix material, picture of publishing picture, especially the region that in image, color is darker, again by the color of colorful material print image, the final image upper part region formed is outwardly, improve the stereoscopic sensation of image, more lively, thus complete the utility model.
Specifically, the purpose of this utility model is to provide the recycle system of a kind of colored 3D printer that exceeds the speed limit, and this recycle system comprises the endless belt 7 being arranged on above described printer worktable 4, is provided with multiple nozzle component 3 on the outer wall of described endless belt 7.
Described worktable 4 in order to place and fixes thing to be printed,
Described nozzle component 3 can rotate along with endless belt 7 and along X-axis direction successively through the top of worktable 4, and respectively to described thing spray finishing material to be printed.
According to the utility model, the width of the thing to be printed that the length of described nozzle component 3 is more than or equal on described worktable 4.
According to the utility model, described nozzle component 3 comprises many jet pipes 31 arranged side by side and the material solidification equipment 36 arranged side by side with jet pipe, is provided with multiple nozzle 32 on described jet pipe 31, and the nozzle of described jet pipe is outside endless belt.
It is loaded with material in described jet pipe 31, and separately it is connected with feed constant voltage system 33.
According to the utility model, multiple nozzle 32 is arranged on described jet pipe 31, and nozzle 32 minimum diameter is nanometer to skin rice level.
According to the utility model, nozzle 32 is provided with voltage sensor switch 37.
Voltage sensor switch 37 on nozzle 32 is communicated to control chip 34 by wire 35, and described control chip 34 is connected with image procossing module.
According to the utility model, described control chip 34 and wire 35 are arranged in jet pipe 31.
According to the utility model, described material solidification equipment 36 comprises two ultra-violet lamps, is all positioned at the both sides of described nozzle component 3 respectively.
According to the utility model, each nozzle component 3 at least comprises and is respectively used to splendid attire redness, yellow, the jet pipe of blue material and one or more for the jet pipe of splendid attire white/transparent color matrix material;
Each nozzle component 3 also comprises one or more for the jet pipe of splendid attire black material.
According to the utility model, described jet pipe 31 has 8, and wherein, the jet pipe of splendid attire black, redness, yellow and blue material respectively has one, and the jet pipe of splendid attire white/transparent color matrix material has 4.
According to the utility model, described endless belt 7 is annular belt.
The useful effect of the recycle system of the colored 3D printer of the hypervelocity that the utility model provides gathers as follows:
(1) recycle system of the colored 3D printer of the hypervelocity that the utility model provides has many material jet pipes, it is possible to the material of splendid attire different colours, and in a moving process, multiple jet pipe works respectively, completes the spraying of multiple color, printing effect height;
(2) recycle system of the colored 3D printer of the hypervelocity that the utility model provides has the jet pipe of one or more splendid attire white or colourless matrix material, the coating with pre-determined thickness can be formed fast and efficiently on workpiece to be printed, make that the image printed out has projection, produce obvious stereoscopic sensation or 3D effect;
(3) in the recycle system of the colored 3D printer of the hypervelocity that the utility model provides, the chip of Control Nozzle work is arranged in jet pipe, save space, improve the integrated of nozzle component, make the movement of nozzle component more flexible, facilitate described control chip to be connected with image procossing module, the control information received is decomposed, such that it is able to accurately control each nozzle;
(4) the material solidification equipment in the recycle system of the colored 3D printer of the hypervelocity that the utility model provides is equipped with cooling system, avoid ultra-violet lamp temperature too high, thus extend the work-ing life of ultra-violet lamp, and there is the phenomenon of consolidation and plug nozzle in the material avoided in nozzle;
(5) jet pipe of the recycle system of the colored 3D printer of the hypervelocity that the utility model provides carries out in time " loose spray " in print procedure, avoid and occur to solidify and the situation of plug nozzle because the solvent composition in material material causes remainder to divide after volatilizing, ensure that the working life of nozzle and nozzle component 3 and work quality;
(6) nozzle component of the recycle system of the colored 3D printer of hypervelocity that the utility model provides and on jet pipe length be all more than or equal to the width of thing to be printed, this nozzle component need not be moved along two horizontal directions, but only move horizontally, along an axis (such as X-axis or Y-axis), the spraying operation that whole thing to be printed can be completed;
(7) nozzle component of the recycle system of the colored 3D printer of the hypervelocity that the utility model provides has multiple, the system that whole nozzle component is formed only once need to can complete repeatedly spraying operation along one of two horizontal axis (such as X-axis direction) are mobile, thus drastically increases printing effect;
(8) nozzle component of the recycle system of the colored 3D printer of the hypervelocity that the utility model provides has multiple, and multiple nozzle component is all arranged on the endless belt of rotation capable of circulation, so that each nozzle component loopy moving, and then this printer can remaining, at least one nozzle component is in running order;
Accompanying drawing explanation
Fig. 1 illustrates the Working table structure schematic diagram according to a kind of preferred implementation of the utility model;
Fig. 2 illustrates the worktable one-piece construction side-view according to a kind of preferred implementation of the utility model;
Fig. 3 illustrates the recycle system upper nozzle unit construction schematic diagram according to a kind of preferred implementation of the utility model;
Fig. 4 illustrates the nozzle component side-view of the recycle system according to a kind of preferred implementation of the utility model;
Fig. 5 illustrates the nozzle component vertical view of the recycle system according to a kind of preferred implementation of the utility model;
Fig. 6 illustrates the image procossing module according to a kind of preferred implementation of the utility model and working process schematic diagram;
Fig. 7 illustrates the one-piece construction schematic diagram according to a kind of preferred implementation of the utility model.
Drawing reference numeral illustrates:
1-waste collection groove
3-nozzle component
31-jet pipe
32-nozzle
33-feed constant voltage system
34-controls chip
35-wire
36-material solidification equipment (ultra-violet lamp)
37-voltage sensor switch
4-worktable
5-liquid sucking device
51-imbibition joint
52-Negative pressure machine
6-thing to be printed or workpiece to be printed
7-endless belt
8-frame
9-Z axial brake device
010-receiver module
020-hierarchical block
030-calculates module
040-output module
Embodiment
Below by drawings and Examples, the utility model is further described. Leading to these explanations, feature of the present utility model and advantage will become more explicit.
The word " exemplary " special here means " as example, embodiment or explanation property ". Here need not be interpreted as being better than or be better than other embodiment as any embodiment illustrated by " exemplary ". Although the various aspects of embodiment shown in the drawings, but unless otherwise indicated, it is not necessary to draw accompanying drawing in proportion.
There is provided the recycle system of a kind of colored 3D printer that exceeds the speed limit according to the utility model, this recycle system is arranged in printer, in order to the nozzle component loopy moving controlled on printer. Printer in the utility model comprises image procossing module and the recycle system and worktable, wherein:
Described image procossing module comprises receiver module 010, hierarchical block 020, calculates module 030 and output module 040, for receiving graphic information, the graphic information received is done layered shaping, and calculate the color distribution of each layer respectively, and then calculate the working hour of shower nozzle when printing this layer, finally, the information calculated is passed to the recycle system, in order to controlled circulation system works. The described recycle system comprises the endless belt 7 being arranged on above described worktable 4, described endless belt 7 outer wall is provided with multiple nozzle component 3, preferably, described endless belt 7 is annular belt, wherein said worktable is in order to place and fixes workpiece 6 to be printed, i.e. thing to be printed, described nozzle component is in order to the upper spray finishing material of described workpiece to be printed (thing to be printed), preferably, described nozzle component 3 can rotate along with endless belt 7 and along X-axis direction successively through the top of worktable 4, and respectively to described thing spray finishing material to be printed.
Further, length and described workpiece 6 width to be printed of described nozzle component are basically identical, or the length of described nozzle component is slightly longer than the width of described workpiece 6 to be printed, namely, placing when described workpiece 6 to be printed and fix after on the table, nozzle component only need to move along X-axis direction namely can the full material to be sprayed of upper surface spraying playing workpiece 6 to be printed; By the sufficiently long that this nozzle component is arranged, it is possible to eliminate the feeding movement of nozzle component along Y-axis direction, thus greatly increase printing effect.
In one preferred embodiment, as shown in Figure 7, described endless belt 7 outer wall is provided with multiple nozzle component 3, the nozzle of described upper jet pipe is outside endless belt, described nozzle component along with endless belt rotate and successively through the top of worktable 4, it may be preferred that rotate along X-axis direction, namely the nozzle component of close worktable moves along X-axis direction, and respectively to spray finishing material on described workpiece to be printed; When nozzle component is positioned at except other positions except the worktable, by control chip controls can not spray finishing material, this setup can avoid the to-and-fro movement of nozzle component, improves printing effect further. In one preferred embodiment, described printer is also provided with for controlling rotating shaft and the power set that this endless belt is rotated, described rotating shaft has multiple, each axle arranges in pairs, two paired axles are supported on the both sides of endless belt respectively, and region is in order to lay nozzle component therebetween.
In one preferred embodiment, described nozzle component 3 comprises many jet pipes 31 arranged side by side and the material solidification equipment 36 arranged side by side with jet pipe, is provided with multiple nozzle 32 on described jet pipe 31, can see Fig. 3, Fig. 4, Fig. 5.
According to the utility model, being all loaded with material in described many jet pipes 31, described many jet pipes 31 are all separately connected with feed constant voltage system 33, and described feed constant voltage system 33 is in order to ensure that in jet pipe 31, material is sufficient;
According to the utility model, described jet pipe 31 is provided with nozzle 32 described in multiple nozzle 32 very tiny, its minimum diameter can reach nanometer even skin rice level, is provided with voltage sensor switch 37 on each nozzle 32, by voltage sensor switch 37 Control Nozzle 32 whether material spray and material spray amount. Show nozzles much more extremely owing to jet pipe tightens solid matter, it is possible to making the material of spraying even, drop is tiny, when the fines feed liquid of different colours drip be positioned at the same area time, the color that naked eyes recognize is the color after combination.
In one preferred embodiment, voltage sensor switch 37 on each nozzle 32 is communicated to control chip 34 by wire 35, described control chip is connected with image procossing module, the control information received is decomposed, accurately to control the work of each nozzle, can see shown in Fig. 3, Fig. 4, Fig. 5.
Preferably, described control chip 34 and wire 35 are all arranged in jet pipe, to save space, reduce the structure outside jet pipe, too much wire can be avoided simultaneously through nozzle wall, thus reduce the difficulty of sealing duct.
The nozzle that the utility model uses can be the commercialization or the self-control nozzle that meet above performance index, such as can use ink gun disclosed in CN1676331A and manufacture method thereof, such as also can adopt Japan's Seiko shower nozzle (being produced by Seiko electronics group of Japan), Japan's Konica (KONICA) piezoelectric type shower nozzle, Japan's Epson (EPSON), Kyocera (KYOCERA), Japan Ricoh (RICOH), Toshiba of Japan (TOSHIBA), Britain Sai Er (XAAR) industrial inkjet shower nozzle, U.S.'s �� ursa minoris (SPECTRA) prints heat foamable shower nozzle, piezoelectric type shower nozzle, safe ancient cooking vessel (TRIDENT) of the U.S. etc.
According to the utility model, jet pipe 31 on described nozzle component 3 can have many, but at least comprise the jet pipe for splendid attire colorful material and the jet pipe for splendid attire white matrix material, preferably include material red for splendid attire, yellow, blue jet pipe and for splendid attire white matrix material jet pipe, therefore described jet pipe at least can have 4, article 4, the material of the interior splendid attire different colours respectively of jet pipe, comprises red material, yellow material, blue material and white/transparent color matrix material respectively; Further preferably, described jet pipe can also include one or more for the jet pipe of splendid attire black material, further, the described jet pipe for splendid attire white/transparent color matrix material is provided with one or more, preferably arrange many, thus be conducive to fast, print matrix material to volume not only reducing costs, but also substantially increasing printing effect.
Preferably, described jet pipe in each nozzle component 3 has 8, is respectively used to the material of splendid attire different colours, wherein, the jet pipe of the red material of splendid attire black material, splendid attire, splendid attire yellow material, the blue material of splendid attire respectively has one, and the jet pipe of splendid attire white/transparent color matrix material has 4.
According to the utility model, in described jet pipe, the material of splendid attire is in liquid in jet pipe, in order to make the material fast setting sprayed from jet pipe through nozzle, is also provided with and the material solidification equipment 36 that described multiple jet pipe is arranged side by side in described nozzle component 3.
Preferably, described material can fast setting under the irradiation of UV-light, therefore comprise can the outwards ultra-violet lamp of emitting ultraviolet light or ultra-violet lamp group for the material solidification equipment 36 described in the utility model, it it is such as LED ultra-violet lamp group, described ultra-violet lamp can have one or two or more, when this ultra-violet lamp has two or more, it is disposed between many jet pipes, the utility model preferably arranges a ultra-violet lamp on each nozzle component, all it is positioned at the side of described head group part 3, material is sprayed at prospective region according to the shape of image, curing molding immediately under the irradiation of UV-light.
Described material solidification equipment 36 is equipped with cooling system, such as water cooling system, it is possible to avoids ultra-violet lamp temperature too high, thus extends the work-ing life of ultra-violet lamp. Such as, in uncolled situation, after material solidification equipment starts, temperature can reach more than 50 DEG C, sometimes reach 80 DEG C, even up to 100 DEG C, not only it is unfavorable for ultraviolet lamp life-time service, and the material that can affect in nozzle, make the rear resin object consolidation of its solvent evaporation, thus plug nozzle, impact prints and normally carries out. And by after cooling, it is possible to by its decrease in temperature to less than 40 DEG C, it is preferable that be reduced to less than 30 DEG C, such as, reach room temperature, or temperature is between 15-25 DEG C.
The material used in the utility model fast colourful 3D printer can be a kind of composition, it comprises light-cured resin and pigment, described pigment comprises matrix material and the colorful material of white or transparent color, described light-cured resin is the resin that UV-irradiation issues third contact of a total solar or lunar eclipse curing reaction, in order to liquid state uses, by resin dissolves and/or be scattered in solvent.
According to the utility model, conventional photocuring photosensitive resin can be used, such as following oligopolymer: pure acrylic resin, epoxy resin, unsaturated polyester, modification acrylate (epoxy acrylate, urethane acrylate, polyester acrylate, polyether acrylate, silicone oligomer, it is possible to be that wherein one or more mixture is formed.
According to the utility model, the mineral dye of routine and photocuring photosensitive resin can be mixed to form matrix material, preferably it is dissolved in or it is suspended in solvent, described mineral dye can be such as titanium dioxide pigment, and described solvent can be such as conventional organic solvent, such as alcoholic solvent, ketones solvent, esters solvent, it is preferable that alcoholic solvent, it is more preferable to be ethanol or its aqueous solution.
According to the utility model, the coloured pigment of routine and photocuring photosensitive resin can be mixed to form colorful material, preferably it is dissolved in or it is suspended in solvent, described coloured pigment can be such as various inorganic, organic color pigment, preferred organic color pigment, such as anthracene quinone class or phthalocyanines coloured pigment. Described solvent can be such as conventional organic solvent, such as alcoholic solvent, and ketones solvent, esters solvent, it is preferable that alcoholic solvent, it is more preferable to be ethanol or its aqueous solution.
The printing material that the utility model adopts can also comprise various additive, the such as cationic initiator of various routine, radical initiator, promotor, flow agent, reactive thinner, defoamer etc.
In a preferred embodiment, described worktable 4 can move, it is also possible to maintains static, if worktable does not move, the relative movement between worktable and nozzle component 3 only nozzle component along with when moving along X-axis direction endless belt; Worktable can also move, the thing to be printed that now worktable can control on it moves along X-axis or moves along Y-axis, its object moved is to change part to be printed fast, especially when the multiple nozzle component running hours on endless belt, moving along X-axis or along Y-axis by workplatform, ensures to have at least a part to be printed below the nozzle of nozzle component, to avoid nozzle component sky to run, or the workpiece to be replaced such as time-out, and then fully improve printing effect.
In the utility model preferably, described X-axis direction and Y-axis direction are all positioned at same horizontal plane, further, described worktable vertically can also move while moving along Y-axis direction, as shown in Figure 2, Z direction of principal axis wherein represents vertical direction, in the utility model, due to nozzle component once movement can complete print job, it is possible to do not have above-mentioned vertical direction to move. X-axis direction described in the utility model and Y-axis direction are virtual direction, and these two directions are all positioned at vertical with a vertical direction Z plane, and X-axis direction and Y-axis direction orthogonal.
In a preferred embodiment, shown in as shown in Figure 1, Figure 2, also be respectively arranged with waste collection groove 1 and liquid sucking device 5 in described worktable both sides, described waste collection groove 1 and liquid sucking device 5 be all arranged on when nozzle component 3 moves along X-axis direction can on the path of process.
According to the utility model, when described nozzle component moves to the top of described waste collection groove 1 along X-axis direction and stops, it is possible to perform " loose spray " operation, described waste collection groove is used for collecting and the useless ink of " loose spray " operation ejection described in splendid attire. a kind of spraying operation of outside spraying of material to greatest extent while that loose spray described in the utility model referring to nozzles all on jet pipe, owing to material has volatility, after the solvent composition in material especially material volatilizees, residue part is easy to solidify, thus plug nozzle, the object of described loose spray is by nozzle outside material spray in a large number, make in the flow process of material, take away solidification or material that is partially cured and that be bonded on nozzle, to avoid the feed blocking nozzle that have cured, ensure working life and the work quality of nozzle and nozzle component 3.
Described liquid sucking device 5 comprises imbibition joint 51 and Negative pressure machine 52, described imbibition joint mates mutually with on nozzle component, when described nozzle component moves to the top of described liquid sucking device along X-axis direction and stops, described imbibition joint and nozzle component can in the vertical direction relative movements, namely nozzle component moves down or imbibition joint moves up, described imbibition joint and nozzle component are tightly connected, provide power by the material in jet pipe and nozzle and air sucking-off by described Negative pressure machine. Mainly work during initiating switchup after long-time parking of described liquid sucking device, or the work when finding that print quality is undesirable, provided the material of external force by remain in nozzle and air sucking-off, and then make full material in nozzle, it does not have tomography by Negative pressure machine.
Described liquid sucking device 5 is also provided with scraper plate, described scraper plate is made up of soft materials such as silica gel, and after described Negative pressure machine completes suction operation, described scraper plate moves in airtight cavity, hangs by the material of exposed for nozzle exterior bonding, to ensure the clean and tidy of nozzle so that nozzle is in standby state.
According to the utility model, described image procossing module comprises receiver module 010, hierarchical block 020, calculates module 030 and output module 040.
As shown in Figure 6, described receiver module 010 is for receiving graphic information to be printed, it is possible to by the load mode such as data line, bluetooth, graphic information to be printed is passed to receiver module;
Image is divided into multilayer for the color depth degree according to image by described hierarchical block 020, generally comprise at least one layer of hypothallus and one layer of color layer, therefore minimum needs is divided into two layers, image can also be divided into more multi-layered on this basis, i.e. one or more layers hypothallus and one or more layers color layer. Namely the existence of hypothallus causes final image to have stereoeffect, hypothallus can be selected to print one or many, namely once print more matrix material and form thicker matrix, or repeatedly print matrix material, the thicker matrix of final formation, finally on hypothallus, print color layer, it is also possible to hypothallus and color layer alternately print. The number of plies of any amount can be selected to arrange in principle, the several clear degree of print image according to expectation of specific layer and the strong and weak unrestricted choice of print image stereoscopic sensation. That is, the number of plies separated is more many, and 3D effect or stereoscopic sensation are more strong, and print quality is also more high, the corresponding also prolongation printing time, and certainly, if having abundant jet pipe, the spraying of each jet pipe once also can complete corresponding operation requirement.
In the multiple picture layers separated by hierarchical block, have at least in a picture layer and include the color information with image to be printed, the information of this picture layer needs to be passed to calculating module, calculates the color proportioning needed for this picture layer of printing and corresponding shower nozzle work situation by calculating module; In multiple picture layer, also including the picture layer that recite dark colour area information in image, this picture layer can have multiple, and the area size recorded on different picture layer can also be different;
Its printing order first prints the picture layer recording dark colour area information, and can only print with the material of white/transparent color, it is all the picture layer recording dark colour area information and then preferentially prints the bigger picture layer in the region of record, after the picture layer of described record dark colour area information has all printed, this workpiece to be printed is provided with certain thickness, then has printed the picture layer of the described color information with image to be printed on this basis. Above-mentioned print procedure be mainly applicable to layering less time situation, if layering is a lot, the picture layer of the color information with image to be printed can be suitably inserted in the process of picture layer printing described record dark colour area information, so that the sidepiece color even of the product photo projection part finally printed out, stereoscopic sensation is enriched.
Described calculating module 030 calculates the color proportioning needed for this picture layer of printing and corresponding shower nozzle work situation for the color information according to image to be printed, namely by analyzing any point place color situation, calculating the proportioning for printing the original material required for this color, described original material comprises red material, blue material and yellow material; For the ease of control, described calculating module also records the numbering of every bar jet pipe, and the material color in every bar jet pipe, above-mentioned information can artificially input and change, to adapt to amendment and the adjustment of equipment.
Described output module is used for the information unification by hierarchical block and calculating module pass out and is sent to the recycle system, the recycle system is controlled, comprise controlled circulation system upper nozzle assembly 3 to move along X-axis direction and move along Z direction of principal axis with optional worktable, also comprise the opening and closing of control ultra-violet lamp 36, voltage sensor switch 37 is opened at predetermined instant, nozzles spray material.
The utility model also provides a kind of and adopts above-mentioned colored 3D printer to carry out the method for printing speed, comprises the steps:
Step 1, is obtained graphic information, is processed by image procossing module;
Step 2, is placed in thing to be printed or workpiece 6 on worktable 4, adjusts the distance of thing to be printed and shower nozzle;
Step 3, works in coordination with operation by the nozzle component 3 of worktable 4 and the recycle system, first prints matrix material on workpiece or thing to be printed, and optionally this step carries out once or repeatedly; (when generally having multiple nozzle component, this step performs once)
Step 4, works in coordination with operation by the nozzle component 3 of worktable 4 and the recycle system, prints colorful material on workpiece or thing to be printed, and optionally this step carries out once or repeatedly. (when generally having multiple nozzle component, this step performs once)
Optionally repeat above step 3 and 4, until printing complete.
In above step 1, image procossing resume module mainly comprises following step by step 1 '-3 ':
Step 1 ': input image to be printed to the receiver module in image procossing module;
Step 2 ': in hierarchical block, input the layering number of plies,
Step 3 ': module to be calculated has calculated and has started the recycle system after the data obtained are passed to the recycle system by output module.
In above step 2, thing to be printed or workpiece 6 are placed on worktable 4, on the distance principle of thing to be printed and shower nozzle more near more good, but prerequisite to scrape shower nozzle, for this reason, arrange infrared rays to survey the height that high sensor treats printed matter and measure, the distance of general control thing to be printed and shower nozzle is between 0 to 20mm, preferably 1 to 15mm, it is more preferable to 2 to 10mm, it is also preferred that 3 to 5mm.
Above step 3 prints matrix material on workpiece or thing to be printed, it is possible to prints one or many, depending on thickness and the printing effect of required matrix material;
Above step 4 prints colorful material on workpiece or thing to be printed, it is possible to is last printing, has namely printed colorful material and namely has terminated to print; But when needing print pattern solid or 3D effect thickness that is relatively obvious or matrix material thicker, this colorful material can also print repeatedly, such that it is able to avoid patterned side to show out substrate material.
Above step 3 and 4 needs to work in coordination with operation by the recycle system and worktable 4 and completes.
According to the utility model, needing to check that whether the material holding the recycle system is sufficient before starting the recycle system, whether equipment state is normal, and also fixed on the table by trade union college to be printed before activation;
According to the utility model, before the recycle system performs print job, it is necessary to moved to by nozzle component above liquid sucking device 5, and the jet pipe on nozzle component is done imbibition process;
According to the utility model, in print procedure, need to be moved to by nozzle component above waste collection groove 1 after the reciprocal several times in X-axis direction every the scheduled time or nozzle component, and perform loose to spray operation, in the utility model preferably, nozzle component moves back and forth 3-15 time along X-axis direction, it is preferable that 5-12 time, it is more preferable to perform once loose spray operation after 7-10 time.
Further, in the process of recycle system print image, first it is the nozzles spray material being loaded with on the jet pipe of white/transparent color matrix material, this jet pipe prints out the image of white or transparent color by spraying material, and this image has stereoscopic sensation, part region on image is outwardly, finally has the nozzles spray material on the jet pipe being loaded with redness, yellow, blueness and black, completes to treat the print job printing workpiece.
Preferably, the region to be printed of workpiece to be printed is white, to strengthen vision effect, if this region to be printed is non-white, it may be considered that first this region is sprayed into white, in addition, white described in the utility model/transparent color material, it is preferable to white mass.
The printer provided according to the utility model and the product that prints out of Method of printing be colored, with the image of stereoscopic visual effect, this image is basically identical with the image being delivered in image procossing module, difference is that this image is not plane figure, it has certain height in the region darker in color, namely this region is protruding upward, enhance the stereoscopic sensation of image, seem more lively, vivid.
More than combine and preferred embodiment the utility model is illustrated, but these enforcement modes are only exemplary, only play the effect of explanation property. On this basis, it is possible to the utility model carries out multiple replacement and improvement, and these all fall in protection domain of the present utility model.

Claims (10)

1. the recycle system of colored 3D printer, it is characterised in that,
This recycle system comprises the endless belt (7) being arranged on described printer worktable (4) top, is provided with multiple nozzle component (3) on described endless belt (7) outer wall,
Described worktable (4) in order to place and fixes thing to be printed,
Described nozzle component (3) can rotate along with endless belt (7) and along X-axis direction successively through the top of worktable (4), and respectively to described thing spray finishing material to be printed.
2. the recycle system according to claim 1, it is characterised in that,
The width of the thing to be printed that the length of described nozzle component (3) is more than or equal on described worktable (4).
3. the recycle system according to claim 1 and 2, it is characterised in that,
Described nozzle component (3) comprises many jet pipes (31) arranged side by side and the material solidification equipment (36) arranged side by side with jet pipe, described jet pipe (31) is provided with multiple nozzle (32), the nozzle of described jet pipe is towards endless belt (7) outside
Described jet pipe is loaded with material in (31), and is separately connected with feed constant voltage system (33).
4. the recycle system according to claim 3, it is characterised in that,
Multiple nozzle (32) is arranged on described jet pipe (31), and nozzle (32) minimum diameter is nanometer to skin rice level.
5. the recycle system according to claim 3, it is characterised in that,
Nozzle (32) is provided with voltage sensor switch (37),
Voltage sensor switch (37) on nozzle (32) is communicated to control chip (34) by wire (35), and described control chip (34) is connected with image procossing module.
6. the recycle system according to claim 5, it is characterised in that,
Described control chip (34) and wire (35) are arranged in jet pipe (31).
7. the recycle system according to claim 3, it is characterised in that,
Described material solidification equipment (36) comprises two ultra-violet lamps, is all positioned at the both sides of described nozzle component (3) respectively.
8. the recycle system according to claim 3, it is characterised in that,
Each nozzle component (3) at least comprises and is respectively used to splendid attire redness, yellow, the jet pipe of blue material and one or more for the jet pipe of splendid attire white/transparent color matrix material;
Each nozzle component (3) also comprises one or more for the jet pipe of splendid attire black material.
9. the recycle system according to claim 8, it is characterised in that,
Described jet pipe (31) has 8, and wherein, the jet pipe of splendid attire black, redness, yellow and blue material respectively has one, and the jet pipe of splendid attire white/transparent color matrix material has 4.
10. the recycle system according to claim 1, it is characterised in that,
Described endless belt (7) is annular belt.
CN201520963028.5U 2015-11-27 2015-11-27 Circulation system of colored 3D printer exceeds speed limit Active CN205291594U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017088796A1 (en) * 2015-11-27 2017-06-01 范春潮 High-speed reciprocating color 3d printer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017088796A1 (en) * 2015-11-27 2017-06-01 范春潮 High-speed reciprocating color 3d printer

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