CN205282149U - Locomotive cable - Google Patents

Locomotive cable Download PDF

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Publication number
CN205282149U
CN205282149U CN201521054153.0U CN201521054153U CN205282149U CN 205282149 U CN205282149 U CN 205282149U CN 201521054153 U CN201521054153 U CN 201521054153U CN 205282149 U CN205282149 U CN 205282149U
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layer
cable
copper conductor
copper
locomotive
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CN201521054153.0U
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谭言秦
孙正华
张博
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Jiangsu Hengtong Wire and Cable Technology Co Ltd
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Jiangsu Hengtong Wire and Cable Technology Co Ltd
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Abstract

本实用新型公开一种机车电缆,包括位于中心的缆芯、内护套层和低烟无卤外护套,所述缆芯和内护套层之间由内向外依次设置有第一尼龙带层、第一聚乙烯层,所述内护套层和低烟无卤外护套之间由内向外依次设置有第二聚乙烯层、第二尼龙带层、镀锡铜丝疏绕层和无纺布绕包层;所述缆芯进一步包括位于中心的第一铜导体和外铜导体层,所述外铜导体层由6根绞合于第一铜导体外表面的第二铜导体组成。本实用新型机车电缆电压等级达到30KV,耐压试验75kV/15min,增加电缆的机械强度和抗张强度,使电缆耐弯折的性能增强。

The utility model discloses a locomotive cable, which comprises a cable core located at the center, an inner sheath layer and a low-smoke halogen-free outer sheath, and first nylon belts are sequentially arranged between the cable core and the inner sheath layer from inside to outside. layer, the first polyethylene layer, a second polyethylene layer, a second nylon belt layer, a tinned copper wire sparsely wound layer and a Non-woven fabric wrapping layer; the cable core further includes a first copper conductor at the center and an outer copper conductor layer, and the outer copper conductor layer is composed of 6 second copper conductors stranded on the outer surface of the first copper conductor . The locomotive cable of the utility model has a voltage level of 30KV and a withstand voltage test of 75kV/15min, increases the mechanical strength and tensile strength of the cable, and enhances the bending resistance of the cable.

Description

机车电缆locomotive cable

技术领域 technical field

本实用新型涉及电缆,具体涉及一种机车电缆。 The utility model relates to cables, in particular to a locomotive cable.

背景技术 Background technique

机车电缆主要为轨道交通车辆的配电系统、控制系统和信号系统的电器装置所使用的电缆,其交流额定电压为3KV以下。 Locomotive cables are mainly cables used for electrical devices in the power distribution system, control system and signal system of rail transit vehicles, and their AC rated voltage is below 3KV.

现有机车电缆只能满足100米左右电力机车供电需求,使用超出100米机车电缆的场合只单纯增加电缆长度不能满足机械强度的需求,可能因电缆所受到的机械力过大及电缆自身太重而产生断裂。由于机车电缆在高温、高辐射等恶劣条件下使用,且在使用过程中来回卷绕、弯折易造成电缆弯曲开裂,严重影响使用寿命,而频繁更换电缆增加成本,影响运营安全。 Existing locomotive cables can only meet the power supply requirements of electric locomotives with a length of about 100 meters. When using locomotive cables exceeding 100 meters, simply increasing the length of the cable cannot meet the requirements of mechanical strength. It may be due to the excessive mechanical force on the cable and the weight of the cable itself. resulting in fracture. Because the locomotive cables are used under harsh conditions such as high temperature and high radiation, and the cables are easily bent and cracked during use, and the cables are easily bent and cracked, which seriously affects the service life. Frequent replacement of cables increases costs and affects operational safety.

发明内容 Contents of the invention

本实用新型的目的是提供一种机车电缆,该机车电缆电压等级达到30KV,耐压试验75kV/15min,增加电缆的机械强度和抗张强度,使电缆耐弯折的性能增强。 The purpose of this utility model is to provide a locomotive cable, the locomotive cable voltage level reaches 30KV, withstand voltage test 75kV/15min, increase the mechanical strength and tensile strength of the cable, and enhance the bending resistance of the cable.

为达到上述目的,本实用新型采用的技术方案是:一种机车电缆,包括位于中心的缆芯、内护套层和低烟无卤外护套,所述缆芯和内护套层之间由内向外依次设置有第一尼龙带层、第一聚乙烯层,所述内护套层和低烟无卤外护套之间由内向外依次设置有第二聚乙烯层、第二尼龙带层、镀锡铜丝疏绕层和无纺布绕包层; In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a locomotive cable, including a cable core located in the center, an inner sheath layer and a low-smoke halogen-free outer sheath, between the cable core and the inner sheath layer The first nylon belt layer and the first polyethylene layer are sequentially arranged from the inside to the outside, and the second polyethylene layer and the second nylon belt are arranged in sequence from the inside to the outside between the inner sheath layer and the low-smoke halogen-free outer sheath. Layer, tinned copper wire sparse winding layer and non-woven wrapping layer;

所述缆芯进一步包括位于中心的第一铜导体和外铜导体层,所述外铜导体层由6根绞合于第一铜导体外表面的第二铜导体组成。 The cable core further includes a first copper conductor at the center and an outer copper conductor layer, and the outer copper conductor layer is composed of six second copper conductors twisted on the outer surface of the first copper conductor.

上述技术方案中进一步改进的方案如下: The scheme of further improvement in above-mentioned technical scheme is as follows:

1.上述方案中,所述第一铜导体、第二铜导体均由若干根铜丝绞合而成。 1. In the above solution, both the first copper conductor and the second copper conductor are twisted from several copper wires.

2.上述方案中,所述第一尼龙带层、第二尼龙带层均由尼龙带绕包形成。 2. In the above solution, the first nylon belt layer and the second nylon belt layer are both formed by wrapping nylon belts.

由于上述技术方案的运用,本实用新型与现有技术相比具有下列优点: Due to the application of the above-mentioned technical solution, the utility model has the following advantages compared with the prior art:

本实用新型机车电缆,其内护套层内外侧分别设置有第一尼龙带层、第一聚乙烯层和第二聚乙烯层、第二尼龙带层,电压等级达到30KV,耐压试验75kV/15min,绝缘不击穿屏蔽电阻率:导体屏蔽≤1000Ω.m;绝缘屏蔽≤500Ω.m;-40℃低温延伸及低温冲击(不破裂);通过单根垂直燃烧试验;其次,增加电缆的机械强度和抗张强度,使电缆耐弯折的性能增强,减少开裂,增加电缆使用寿命,节约运营成本,同时降低更换频率,提高安全性能。 The locomotive cable of the utility model has a first nylon tape layer, a first polyethylene layer, a second polyethylene layer, and a second nylon tape layer on the inner and outer sides of the inner sheath layer, the voltage level reaches 30KV, and the withstand voltage test is 75kV/ 15min, insulation does not break down Shield resistivity: conductor shielding ≤ 1000Ω.m; insulation shielding ≤ 500Ω.m; -40°C low temperature extension and low temperature impact (no rupture); pass a single vertical burning test; secondly, increase the mechanical strength of the cable Strength and tensile strength, enhance the bending resistance of the cable, reduce cracking, increase the service life of the cable, save operating costs, reduce the frequency of replacement, and improve safety performance.

附图说明 Description of drawings

附图1为本实用新型机车电缆结构示意图。 Accompanying drawing 1 is the utility model locomotive cable structure schematic diagram.

以上附图中:1、缆芯;2、内护套层;3、低烟无卤外护套;4、第一尼龙带层;5、第一聚乙烯层;6、第二聚乙烯层;7、第二尼龙带层;8、镀锡铜丝疏绕层;9、无纺布绕包层;10、第一铜导体;11、外铜导体层;111、第二铜导体。 In the above drawings: 1. Cable core; 2. Inner sheath layer; 3. Low-smoke halogen-free outer sheath; 4. The first nylon belt layer; 5. The first polyethylene layer; 6. The second polyethylene layer ; 7, the second nylon tape layer; 8, the tinned copper wire sparse winding layer; 9, the non-woven wrapping layer; 10, the first copper conductor; 11, the outer copper conductor layer; 111, the second copper conductor.

具体实施方式 detailed description

实施例1:一种机车电缆,包括位于中心的缆芯1、内护套层2和低烟无卤外护套3,所述缆芯1和内护套层2之间由内向外依次设置有第一尼龙带层4、第一聚乙烯层5,所述内护套层和低烟无卤外护套3之间由内向外依次设置有第二聚乙烯层6、第二尼龙带层7、镀锡铜丝疏绕层8和无纺布绕包层9; Embodiment 1: A locomotive cable, including a cable core 1 located in the center, an inner sheath layer 2 and a low-smoke halogen-free outer sheath 3, and the cable core 1 and the inner sheath layer 2 are sequentially arranged from inside to outside There is a first nylon belt layer 4 and a first polyethylene layer 5, and a second polyethylene layer 6 and a second nylon belt layer are sequentially arranged between the inner sheath layer and the low-smoke halogen-free outer sheath 3 from inside to outside. 7. Tinned copper wire sparse winding layer 8 and non-woven fabric wrapping layer 9;

所述缆芯1进一步包括位于中心的第一铜导体10和外铜导体层11,所述外铜导体层11由6根绞合于第一铜导体10外表面的第二铜导体111组成。 The cable core 1 further includes a first copper conductor 10 at the center and an outer copper conductor layer 11 , the outer copper conductor layer 11 is composed of six second copper conductors 111 twisted on the outer surface of the first copper conductor 10 .

上述第一尼龙带层4、第二尼龙带层7均由尼龙带绕包形成。 Both the first nylon belt layer 4 and the second nylon belt layer 7 are formed by wrapping nylon belts.

实施例2:一种机车电缆,包括位于中心的缆芯1、内护套层2和低烟无卤外护套3,所述缆芯1和内护套层2之间由内向外依次设置有第一尼龙带层4、第一聚乙烯层5,所述内护套层和低烟无卤外护套3之间由内向外依次设置有第二聚乙烯层6、第二尼龙带层7、镀锡铜丝疏绕层8和无纺布绕包层9; Embodiment 2: A locomotive cable, including a cable core 1 located in the center, an inner sheath layer 2 and a low-smoke halogen-free outer sheath 3, and the cable core 1 and the inner sheath layer 2 are sequentially arranged from inside to outside There is a first nylon belt layer 4 and a first polyethylene layer 5, and a second polyethylene layer 6 and a second nylon belt layer are sequentially arranged between the inner sheath layer and the low-smoke halogen-free outer sheath 3 from inside to outside. 7. Tinned copper wire sparse winding layer 8 and non-woven fabric wrapping layer 9;

所述缆芯1进一步包括位于中心的第一铜导体10和外铜导体层11,所述外铜导体层11由6根绞合于第一铜导体10外表面的第二铜导体111组成。 The cable core 1 further includes a first copper conductor 10 at the center and an outer copper conductor layer 11 , the outer copper conductor layer 11 is composed of six second copper conductors 111 twisted on the outer surface of the first copper conductor 10 .

上述第一铜导体10、第二铜导体111均由若干根铜丝绞合而成。 Both the above-mentioned first copper conductor 10 and the second copper conductor 111 are formed by twisting several copper wires.

采用上述机车电缆时,其内护套层内外侧分别设置有第一尼龙带层、第一聚乙烯层和第二聚乙烯层、第二尼龙带层,电压等级达到30KV,耐压试验75kV/15min,绝缘不击穿屏蔽电阻率:导体屏蔽≤1000Ω.m;绝缘屏蔽≤500Ω.m;-40℃低温延伸及低温冲击(不破裂);通过单根垂直燃烧试验;其次,增加电缆的机械强度和抗张强度,使电缆耐弯折的性能增强,减少开裂,增加电缆使用寿命,节约运营成本,同时降低更换频率,提高安全性能。 When the above-mentioned locomotive cable is used, the inner and outer sides of the inner sheath layer are respectively provided with a first nylon tape layer, a first polyethylene layer, a second polyethylene layer, and a second nylon tape layer. The voltage level reaches 30KV, and the withstand voltage test is 75kV/ 15min, insulation does not break down Shield resistivity: conductor shielding ≤ 1000Ω.m; insulation shielding ≤ 500Ω.m; -40°C low temperature extension and low temperature impact (no rupture); pass a single vertical burning test; secondly, increase the mechanical strength of the cable Strength and tensile strength, enhance the bending resistance of the cable, reduce cracking, increase the service life of the cable, save operating costs, reduce the frequency of replacement, and improve safety performance.

上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本实用新型精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围之内。 The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present utility model, and its purpose is to enable those familiar with this technology to understand the content of the present utility model and implement it accordingly, and not to limit the protection scope of the present utility model. All equivalent changes or modifications made according to the spirit of the utility model shall fall within the protection scope of the utility model.

Claims (3)

1.一种机车电缆,其特征在于:包括位于中心的缆芯(1)、内护套层(2)和低烟无卤外护套(3),所述缆芯(1)和内护套层(2)之间由内向外依次设置有第一尼龙带层(4)、第一聚乙烯层(5),所述内护套层和低烟无卤外护套(3)之间由内向外依次设置有第二聚乙烯层(6)、第二尼龙带层(7)、镀锡铜丝疏绕层(8)和无纺布绕包层(9); 1. A locomotive cable, characterized in that it includes a cable core (1) located in the center, an inner sheath (2) and a low-smoke halogen-free outer sheath (3), the cable core (1) and the inner sheath The first nylon belt layer (4) and the first polyethylene layer (5) are sequentially arranged between the sheath layers (2) from the inside to the outside, and the inner sheath layer and the low-smoke halogen-free outer sheath (3) A second polyethylene layer (6), a second nylon tape layer (7), a tinned copper wire sparse winding layer (8) and a non-woven wrapping layer (9) are sequentially arranged from the inside to the outside; 所述缆芯(1)进一步包括位于中心的第一铜导体(10)和外铜导体层(11),所述外铜导体层(11)由6根绞合于第一铜导体(10)外表面的第二铜导体(111)组成。 The cable core (1) further includes a centrally located first copper conductor (10) and an outer copper conductor layer (11), and the outer copper conductor layer (11) is twisted to the first copper conductor (10) by six The second copper conductor (111) on the outer surface is composed. 2.根据权利要求1所述的机车电缆,其特征在于:所述第一铜导体(10)、第二铜导体(111)均由若干根铜丝绞合而成。 2. The locomotive cable according to claim 1, characterized in that: the first copper conductor (10) and the second copper conductor (111) are both formed by twisting several copper wires. 3.根据权利要求1所述的机车电缆,其特征在于:所述第一尼龙带层(4)、第二尼龙带层(7)均由尼龙带绕包形成。 3. The locomotive cable according to claim 1, characterized in that: the first nylon tape layer (4) and the second nylon tape layer (7) are both formed by wrapping nylon tape.
CN201521054153.0U 2015-12-16 2015-12-16 Locomotive cable Expired - Lifetime CN205282149U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106373636A (en) * 2016-09-29 2017-02-01 山东华东线缆集团有限公司 Environment-friendly cold-resistant and high-temperature resistant PA insulated locomotive vehicle cable

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106373636A (en) * 2016-09-29 2017-02-01 山东华东线缆集团有限公司 Environment-friendly cold-resistant and high-temperature resistant PA insulated locomotive vehicle cable

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