CN205276718U - Active waterproof system in metal roofing entrance to a cave - Google Patents
Active waterproof system in metal roofing entrance to a cave Download PDFInfo
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- CN205276718U CN205276718U CN201521120639.XU CN201521120639U CN205276718U CN 205276718 U CN205276718 U CN 205276718U CN 201521120639 U CN201521120639 U CN 201521120639U CN 205276718 U CN205276718 U CN 205276718U
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Abstract
Description
技术领域technical field
本实用新型涉及一种金属屋面洞口主动式防水系统,用于金属屋面具有洞口处的防水。The utility model relates to an active waterproof system for metal roof openings, which is used for waterproofing the metal roof openings.
背景技术Background technique
近年来,彩钢板屋面漏水现象比较普遍,尤其是屋面洞口较多的彩钢板屋面,彩钢板屋面洞口防水是一个老大难的问题,尤其是大跨度彩钢板屋面厂房,如洞口位于屋脊附近,防水处理比较容易些,可以采用彩钢板盖板通到屋脊盖板,但如果洞口位置距离屋脊较远,采用通长盖板通到屋脊费用较高,而且做法也比较困难,盖板搭接位置也存在渗漏可能,所以做好该位置的洞口防水十分关键。In recent years, water leakage on color steel plate roofs is more common, especially for color steel roofs with many roof openings. Waterproofing of color steel plate roof openings is a long-standing and difficult problem, especially for large-span color steel roof factory buildings. If the openings are located near the ridge, waterproof It is easier to handle, you can use the color steel plate cover plate to connect to the roof ridge cover plate, but if the opening is far away from the roof ridge, it is more expensive to use a full-length cover plate to reach the roof ridge, and the method is also more difficult, and the overlapping position of the cover plates is also difficult. There is a possibility of leakage, so it is very important to do a good job of waterproofing the opening at this location.
原屋面洞口防水结构是采用洞口风机座与屋面檩条预先固定连接,而屋面外板相对于檩条上的可滑移支座是可滑移的,这样就造成风机座与屋面的连接处在热胀冷缩时产生相对滑移而出现渗漏。The waterproof structure of the original roof hole is pre-fixed and connected with the roof purlins by using the hole fan seat, and the roof outer plate is slidable relative to the slidable support on the purlin, which causes thermal expansion at the connection between the fan seat and the roof. Leakage occurs due to relative slippage during cold shrinkage.
尤其是由于屋面板均有板肋,且沿坡度方向的洞口上沿迎水部位受雨水冲击较大,不利于防水,此处必须设置分水器,预留出一定的分水空间,板肋就必须在洞口上方切断。原防水结构的分水器连同盖板是与通风机座出厂前焊成一体的,其与屋面外板及板肋的连接密封只能采用传统外部打密封胶方式,属于被动防水,这很难保证密封效果,而且时间长了,屋面板热胀冷缩,密封胶就会开裂,导致渗漏。Especially since the roof panels all have plate ribs, and the upper edge of the opening along the slope direction is greatly impacted by rainwater, which is not conducive to waterproofing. A water separator must be installed here to reserve a certain water diversion space. It must be cut above the hole. The water separator and the cover plate of the original waterproof structure are welded together with the ventilator base before leaving the factory. The connection and sealing with the roof outer plate and plate rib can only be done by traditional external sealant method, which belongs to passive waterproofing, which is very difficult. The sealing effect is guaranteed, and after a long time, the roof panel will expand with heat and contract with cold, and the sealant will crack, resulting in leakage.
原屋面洞口防水安装结构及工艺也决定了通风机座安装位置是按设计固定的,且必须先安装通风基座,再铺板,所以通风机座安装位置不能根据屋面板的板肋位置作调整,给安装工作带来不便,影响铺板效率。The waterproof installation structure and process of the original roof opening also determine that the installation position of the fan base is fixed according to the design, and the ventilation base must be installed first, and then the board is laid, so the installation position of the fan base cannot be adjusted according to the rib position of the roof panel. It brings inconvenience to the installation work and affects the efficiency of planking.
有些厂家甚至在洞口上坡位置采用了卷材防水或者刷防水涂料,但由于热胀冷缩比较大,加上卷材老化,屋面板冬夏季温差较大,所以还是存在渗漏隐患。Some manufacturers even use membrane waterproofing or waterproof coating on the uphill position of the hole, but due to the relatively large thermal expansion and contraction, coupled with the aging of the membrane, the temperature difference between winter and summer of the roof panel is large, so there is still a hidden danger of leakage.
发明内容Contents of the invention
本实用新型要解决的技术问题是提供一种金属屋面洞口主动式防水系统,该金属屋面洞口主动式防水系统采用在屋面外板下方安装井字形支撑,井字形支撑与屋面外板连接且接触面中间注胶,可以相对自由伸缩,彻底的解决了由于屋面热胀冷缩导致屋面板滑动所导致的密封胶开裂问题;同时该系统使得安装施工可以采用先大面积铺板后开洞的施工工艺,这样可以保证屋面外板安装不受洞口定位问题影响进度,屋面外板可铺设后开洞,施工速度快,安装简便,经济合理,具有较好的防风、防渗漏性能。The technical problem to be solved by the utility model is to provide an active waterproof system for metal roof openings. The active waterproof system for metal roof openings adopts a well-shaped support installed under the outer panel of the roof. The well-shaped support is connected with the outer panel of the roof and the contact surface Glue injection in the middle can be relatively free to expand and contract, which completely solves the problem of sealant cracking caused by the sliding of roof panels due to thermal expansion and contraction of the roof; at the same time, the system enables installation and construction to adopt the construction technology of laying large areas first and then opening holes. This can ensure that the installation of the outer roof panel will not be affected by the positioning of the opening. The outer roof panel can be opened after laying. The construction speed is fast, the installation is simple, the economy is reasonable, and it has good windproof and anti-leakage performance.
为解决以上问题,本实用新型的具体技术方案如下:一种金属屋面洞口主动式防水系统,在屋面外板的洞口处设有风机基座,风机基座的上坡端面上设有分水器,在屋面外板的下表面设有井字形支撑,井字形支撑作为风机基座及屋面外板的安装及密封基础;井字形支撑虚坐于屋面檩条上,可相对于檩条滑动;井字形支撑中心开口与屋面板洞口及风机基座形状一致;风机基座的底边内折,风机基座的底面与屋面外板采用密封胶密封,并通过自攻螺钉将风机基座与屋面外板及井字形支撑连接,风机基座的底面四周与屋面外板的缝隙处采用防水密封胶密封。In order to solve the above problems, the specific technical solution of the utility model is as follows: an active waterproof system for metal roof openings, a fan base is provided at the opening of the roof outer plate, and a water separator is provided on the uphill end surface of the fan base , there is a well-shaped support on the lower surface of the roof outer panel, which is used as the installation and sealing basis for the fan base and the roof outer panel; the well-shaped support sits on the roof purlin and can slide relative to the purlin; the well-shaped support The center opening is consistent with the shape of the roof panel hole and the fan base; the bottom edge of the fan base is folded inward, and the bottom surface of the fan base and the outer roof panel are sealed with sealant, and the fan base is connected to the roof outer panel and the roof outer panel by self-tapping screws. The well-shaped support is connected, and the gap between the bottom surface of the fan base and the outer panel of the roof is sealed with waterproof sealant.
所述的井字形支撑由两条纵向的侧边支撑、两条横向的上边支撑和下边支撑组成,均由镀锌钢板折制而成,截面呈槽形,上边支撑和下边支撑与侧边支撑焊接一体,形成与屋面板洞口及风机基座内径形状一致的矩形孔;两条侧边支撑横跨于两条相邻屋面檩条上,可相对于檩条滑动,其两端探出檩条足够的余量;其中上边支撑较宽,作为分水器与屋面外板断口处连接安装及密封的支撑平面基础。The well-shaped support is composed of two longitudinal side supports, two transverse upper supports and lower supports, all of which are folded from galvanized steel sheets, and the cross-section is groove-shaped. The upper support, the lower support and the side support It is welded together to form a rectangular hole with the same shape as the roof panel hole and the inner diameter of the fan base; the two side supports span the two adjacent roof purlins and can slide relative to the purlins, and the two ends of the purlins protrude enough. The amount; the upper support is wider, which is used as the support plane foundation for the connection, installation and sealing of the water distributor and the fracture of the roof outer plate.
所述的风机基座由四个外立面组成的无底无盖的方形四面体,四个外立面分别用厚镀锌钢板折弯成上下边向内弯边的C型截面,端部预先冲孔,相邻侧边采用现场螺栓连接的方式组合成形。The fan base is a square tetrahedron with no bottom and no cover composed of four facades. The four facades are respectively bent with thick galvanized steel sheets into a C-shaped cross-section with the upper and lower sides bent inward. The holes are pre-punched, and the adjacent sides are formed by bolting on site.
所述的风机基座内设有内收边附件,内收边附件分别与外立面的上边及内侧弯边连接,内收边附件与外立面之间的空腔内设有保温棉。The base of the fan is provided with inner side accessories, which are respectively connected to the upper side and the inner side of the outer facade, and the cavity between the inner side accessories and the outer facade is provided with thermal insulation cotton .
所述的分水器采用上下边具有弯边的空间菱形结构,上弯边注胶后与风机基座上坡的侧表面贴合,并通过自攻螺钉压紧密封;分水器下弯边注胶后与屋面板的上表面密封,自攻螺钉将分水器下弯边、屋面板和井字形支撑压紧注胶连接。The water separator adopts a space diamond-shaped structure with curved edges on the upper and lower sides. After the upper curved edge is injected with glue, it is bonded to the side surface of the fan base on the uphill slope, and is compressed and sealed by self-tapping screws; the lower curved edge of the water separator After glue injection, it is sealed with the upper surface of the roof panel, and the self-tapping screws press the lower flange of the water distributor, the roof panel and the well-shaped support to press the glue injection connection.
该金属屋面洞口主动式防水系统采用独立分体式安装结构,在屋面外板下方安装可以相对于屋面檩条自由伸缩的井字形支撑作为通风机座的安装基础,屋面外板与井字形支撑用自攻钉紧密连接并且接触面中间注密封胶,井字形支撑虚坐于屋面檩条上,完全独立于屋面檩条结构,可以自由滑动伸缩,从而可以自由调整通风口安装位置,彻底的解决了由于屋面热胀冷缩导致屋面板滑动所导致的密封胶开裂及渗漏问题。The metal roof opening active waterproof system adopts an independent split installation structure. A well-shaped support that can be freely expanded and contracted relative to the roof purlins is installed under the roof outer plate as the installation basis for the ventilator base. The roof outer plate and the well-shaped support are self-tapping. The nails are tightly connected and sealant is injected in the middle of the contact surface. The well-shaped support sits on the roof purlins and is completely independent of the roof purlin structure. It can slide and expand freely, so that the installation position of the vent can be adjusted freely. Sealant cracking and leakage caused by the sliding of roof panels caused by cold shrinkage.
分体式主动式防水结构可以在大面积铺屋面板的同时根据屋面板肋位置合理调整开洞位置,调整预置的井字形撑件位置并与屋面板紧密连接,然后再安装通风机座。屋面洞口两侧及下坡面一侧均可以采用洞口骨架或通风机座压在屋面外板上的结构,并采用注胶后自攻钉压紧方式连接,从而简化了以往工程项目中所采用的诸多彩钢板附件结构,降低了工程造价,提高了彩钢板屋面的防水效果及密闭性。The split-type active waterproof structure can reasonably adjust the opening position according to the rib position of the roof slab while laying the roof slab on a large area, adjust the position of the preset well-shaped support and connect it closely with the roof slab, and then install the fan base. Both sides of the roof opening and the side of the downslope can adopt the structure in which the opening frame or the ventilator seat is pressed on the outer roof panel, and are connected by self-tapping screws after glue injection, which simplifies the structure used in previous engineering projects. Many color steel plate accessory structures reduce the project cost and improve the waterproof effect and airtightness of the color steel plate roof.
屋面洞口上坡迎水面一侧,新型主动式防水结构的分水器连是与通风机座分开的,其与通风机座及屋面板的连接是通过注胶后自攻钉压紧方式连接,外层再打一道防水密封胶二道防护,可以充分保证密封效果。同时屋面洞口上坡迎水面断口处的屋面板与井字支撑的上边支撑亦采取上述注胶后自攻钉压紧方式连接方式。On the side facing the water on the uphill slope of the roof opening, the diverter connection of the new active waterproof structure is separated from the fan base, and its connection with the fan base and the roof panel is connected by self-tapping screws after glue injection. A second layer of waterproof sealant is applied on the outer layer to fully ensure the sealing effect. At the same time, the roof panel and the upper support of the well-shaped support at the fracture of the uphill slope of the roof opening are also connected by the above-mentioned self-tapping screw compression method after glue injection.
附图说明Description of drawings
图1为金属屋面洞口主动式防水系统的沿屋面坡度方向的剖视图。Fig. 1 is a cross-sectional view of the active waterproof system for metal roof openings along the roof slope direction.
图2为图1的局部放大图。FIG. 2 is a partially enlarged view of FIG. 1 .
图3为金属屋面洞口主动式防水系统的纵向剖视图。Fig. 3 is a longitudinal sectional view of the active waterproof system for metal roof openings.
图4为防水系统的施工工艺步骤1示意图。Fig. 4 is a schematic diagram of construction process step 1 of the waterproof system.
图5为防水系统的施工工艺步骤2示意图。Fig. 5 is a schematic diagram of step 2 of the construction process of the waterproof system.
图6为防水系统的施工工艺步骤3示意图。Fig. 6 is a schematic diagram of step 3 of the construction process of the waterproof system.
图7为防水系统的施工工艺步骤4示意图。Fig. 7 is a schematic diagram of step 4 of the construction process of the waterproof system.
具体实施方式detailed description
如图1至图3所示,一种金属屋面洞口主动式防水系统,在屋面外板1的洞口处设有风机基座2,风机基座2的上坡端面上设有分水器3,在屋面外板1的下表面设有井字形支撑4,井字形支撑4作为风机基座2及屋面外板1的安装及密封基础;井字形支撑4虚坐于屋面檩条6上,可相对于檩条6滑动;井字形支撑4中心开口与屋面板洞口及风机基座2形状一致;风机基座2的底边内折,风机基座2的底面与屋面外板1采用密封胶密封,并通过自攻螺钉5将风机基座2与屋面外板1及井字形支撑4连接,风机基座2的底面四周与屋面外板1的缝隙处采用防水密封胶密封。As shown in Figures 1 to 3, an active waterproof system for metal roof openings is provided with a fan base 2 at the opening of the roof outer panel 1, and a water separator 3 is provided on the uphill end surface of the fan base 2. The lower surface of the roof outer panel 1 is provided with a well-shaped support 4, which is used as the installation and sealing foundation of the fan base 2 and the roof outer panel 1; The purlin 6 slides; the center opening of the well-shaped support 4 is consistent with the shape of the roof panel hole and the fan base 2; Self-tapping screws 5 connect the fan base 2 with the roof outer panel 1 and the well-shaped support 4, and the gaps between the bottom surface of the fan base 2 and the roof outer panel 1 are sealed with waterproof sealant.
如图4所示,所述的井字形支撑4由两条纵向的侧边支撑11、两条横向的上边支撑13和下边支撑14组成,均由镀锌钢板折制而成,截面呈槽形,上边支撑13和下边支撑14与侧边支撑11焊接一体,形成与屋面板洞口及风机基座2内径形状一致的矩形孔,作为风机基座2的连接安装及密封基础;两条侧边支撑11横跨于两条相邻屋面檩条6上,可相对于檩条6滑动,其两端探出檩条6足够的余量,以免滑落;其中上边支撑13较宽,作为分水器3与屋面外板1断口处连接安装及密封的支撑平面基础。As shown in Figure 4, the well-shaped support 4 is composed of two longitudinal side supports 11, two transverse upper supports 13 and lower supports 14, all of which are folded from galvanized steel sheets and have a groove-shaped cross section. , the upper support 13 and the lower support 14 are welded together with the side support 11 to form a rectangular hole with the same shape as the roof panel hole and the inner diameter of the fan base 2, which is used as the connection, installation and sealing basis of the fan base 2; the two side supports 11 straddles two adjacent roof purlins 6, and can slide relative to the purlins 6, and the two ends of the purlins 6 have enough margin to avoid slipping; the upper support 13 is wider, as the water divider 3 and the outside of the roof. The fracture of plate 1 is connected to the supporting plane foundation for installation and sealing.
所述的风机基座2由四个外立面15组成的无底无盖的方形四面体,四个外立面分别用厚镀锌钢板折弯成上下边向内弯边的C型截面,端部预先冲孔,相邻侧边采用现场螺栓连接的方式组合成形,便于运输,避免焊接生锈。当风机基座2需要保温的情况下,风机基座2内设有内收边附件16,内收边附件16分别与外立面的上边及内侧弯边连接,内收边附件16与外立面15之间的空腔内设有保温棉,从而形成完整的风机基座2。The fan base 2 is a square tetrahedron with no bottom and no cover composed of four facades 15. The four facades are respectively bent into a C-shaped cross-section with the upper and lower sides bent inward by thick galvanized steel plates. The ends are pre-punched, and the adjacent sides are formed by on-site bolt connection, which is convenient for transportation and avoids welding rust. When the fan base 2 needs heat preservation, the fan base 2 is provided with an inner side attachment 16, and the inner side attachment 16 is connected with the upper edge and the inner side of the outer facade respectively, and the inner side attachment 16 is connected with the outer side. The cavities between the facades 15 are provided with thermal insulation cotton, thereby forming a complete fan base 2 .
所述的分水器3采用上下边具有弯边的空间菱形结构,上弯边注胶后与风机基座2上坡的侧表面贴合,并通过自攻螺钉5压紧密封;分水器3下弯边注胶后与屋面板的上表面密封,自攻螺钉5将分水器3下弯边、屋面板和井字形支撑4压紧注胶连接。The water separator 3 adopts a space rhombus structure with curved edges on the upper and lower sides. After the upper curved edge is injected with glue, it is bonded to the uphill side surface of the fan base 2, and is compressed and sealed by self-tapping screws 5; the water separator 3. After the lower flange is injected with glue, it is sealed with the upper surface of the roof panel. Self-tapping screws 5 connect the lower flange of the water distributor 3, the roof panel and the well-shaped support 4 by pressing and injecting glue.
一种金属屋面洞口主动式防水系统的施工工艺,如图4至图7所示,包括以下步骤:A construction process of an active waterproof system for metal roof openings, as shown in Figures 4 to 7, includes the following steps:
1)在铺设每张屋面板前,沿坡面依次在风机基座2安装位置处准确放置所有用于本块屋面板的井字形支撑4,其纵向侧边支撑横跨相邻檩条6并两端探出足够余量;1) Before laying each roof slab, accurately place all the well-shaped supports 4 for the roof slab at the installation position of the fan base 2 along the slope, and its longitudinal side supports span the adjacent purlins 6 and two Protrude enough margin;
2)在屋面板上的对应井字形支撑4的适当位置开设与通风机座开口规格及技术要求相符的洞口,包括安装分水器3预留安装位置;必要时根据板肋的位置可调整井字形支撑4的位置,尽量避开板肋;2) Open a hole in the appropriate position of the corresponding well-shaped support 4 on the roof panel that conforms to the opening specifications and technical requirements of the fan base, including the reserved installation position for installing the water separator 3; the well can be adjusted according to the position of the plate rib if necessary. The position of glyph support 4 should avoid plate ribs as much as possible;
3)将开完洞口的屋面板1准确安放于对应的井字形支撑4之上,在风机基座2的底面四周弯边与屋面板的接触处注密封胶,并采用自攻螺钉5将风机基座2的底部弯边、屋面板和井字形支撑4连接起来;同时,屋面板1上坡断口处设有专用铝合金压条,注胶后用自攻螺钉5将屋面板1和井字形支撑4压紧连接;屋面板1的板肋断口处用专用的铝合金封肋板7及橡胶堵头封堵,并用自攻螺钉5将封肋板7下弯边和井字形支撑4注胶压紧连接;屋面板1下坡板肋断口处采用橡胶堵头封堵,板肋与风机基座2立面结合处采用穿壁式密封连接,即在立面上切割出与板肋形状相吻合的开口,坐于板肋上,打胶密封;3) Accurately place the roof panel 1 with the opening on the corresponding well-shaped support 4, inject sealant at the contact between the flange around the bottom surface of the fan base 2 and the roof panel, and use self-tapping screws 5 to fix the fan The bottom flange of the base 2, the roof panel and the well-shaped support 4 are connected together; at the same time, a special aluminum alloy bead is provided at the uphill fracture of the roof panel 1, and the roof panel 1 and the well-shaped support are connected with self-tapping screws 5 after glue injection. 4 Compress the connection; the rib fracture of the roof panel 1 is sealed with a special aluminum alloy sealing rib 7 and rubber plugs, and the lower flange of the sealing rib 7 and the well-shaped support 4 are injected with glue with self-tapping screws 5 Tight connection; the fracture of the roof panel 1 downslope is sealed with a rubber plug, and the joint between the panel rib and the façade of the fan base 2 is connected by a through-wall seal, that is, the shape of the rib is cut out on the facade to match the shape of the rib The opening of the plate sits on the plate rib and seals it with glue;
4)风机基座2的内立面采用内收边附件分别与风机基座2外立面的上边及下侧内弯边连接,从而形成完整的风机基座2;与风机基座2内立面相对应的檩条及屋面内板部分的通风口,亦采用类似的内收边附件单独进行封闭;4) The inner façade of the fan base 2 is connected with the upper and lower sides of the outer façade of the fan base 2 with the inner edge attachment respectively, so as to form a complete fan base 2; The purlins corresponding to the faces and the vents of the roof inner panel are also separately closed with similar retracting edge accessories;
分水器3采用上下边具有弯边的空间菱形结构,上弯边注胶后与风机基座2上坡的侧表面贴合,并通过自攻螺钉5压紧密封;下弯边注胶后与屋面板的上表面密封,自攻螺钉5将分水器3下弯边、屋面板和井字形支撑4压紧连接。The water separator 3 adopts a space rhombus structure with curved edges on the upper and lower sides. After the upper curved edge is injected with glue, it fits with the uphill side surface of the fan base 2, and is compressed and sealed by self-tapping screws 5; after the lower curved edge is injected with glue, It is sealed with the upper surface of the roof panel, and the self-tapping screw 5 compresses and connects the lower flange of the water distributor 3, the roof panel and the well-shaped support 4.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521120639.XU CN205276718U (en) | 2015-12-31 | 2015-12-31 | Active waterproof system in metal roofing entrance to a cave |
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| CN201521120639.XU CN205276718U (en) | 2015-12-31 | 2015-12-31 | Active waterproof system in metal roofing entrance to a cave |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105507509A (en) * | 2015-12-31 | 2016-04-20 | 沈阳三新实业有限公司 | Active waterproof system for hole of metal roof and construction process of active waterproof system for hole of metal roof |
| CN110512810A (en) * | 2019-08-19 | 2019-11-29 | 精工工业建筑系统有限公司 | A sliding roof fan system and its installation method |
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2015
- 2015-12-31 CN CN201521120639.XU patent/CN205276718U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105507509A (en) * | 2015-12-31 | 2016-04-20 | 沈阳三新实业有限公司 | Active waterproof system for hole of metal roof and construction process of active waterproof system for hole of metal roof |
| CN110512810A (en) * | 2019-08-19 | 2019-11-29 | 精工工业建筑系统有限公司 | A sliding roof fan system and its installation method |
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