CN205275928U - Computerized embroidery machine aircraft nose - Google Patents

Computerized embroidery machine aircraft nose Download PDF

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Publication number
CN205275928U
CN205275928U CN201620027345.0U CN201620027345U CN205275928U CN 205275928 U CN205275928 U CN 205275928U CN 201620027345 U CN201620027345 U CN 201620027345U CN 205275928 U CN205275928 U CN 205275928U
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CN
China
Prior art keywords
presser feet
independent
presser foot
independent presser
pin
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201620027345.0U
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Chinese (zh)
Inventor
李海洋
陆林
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ZHEJIANG ZHELI MECHANICAL & ELECTRICAL Co Ltd
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ZHEJIANG ZHELI MECHANICAL & ELECTRICAL Co Ltd
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Publication date
Application filed by ZHEJIANG ZHELI MECHANICAL & ELECTRICAL Co Ltd filed Critical ZHEJIANG ZHELI MECHANICAL & ELECTRICAL Co Ltd
Priority to CN201620027345.0U priority Critical patent/CN205275928U/en
Application granted granted Critical
Publication of CN205275928U publication Critical patent/CN205275928U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a computerized embroidery machine aircraft nose, independent presser bar and needle bar frame on including the aircraft nose casing and locating the aircraft nose casing, independent presser foot rod connecting has independent presser foot connecting block, independent presser foot connecting block and independent presser foot driver swing joint, independent presser foot driver includes the presser foot bogie, activity about the presser foot bogie is realized by the drive of independent presser foot drive shaft, articulated on the presser foot bogie have the presser foot to strike the piece, the presser foot strikes and is equipped with the reduction torsion spring between piece and the presser foot bogie, the presser foot strikes piece and independent presser foot connecting block swing joint, the needle bar frame includes that the needle bar frame is put on the shelf and the needle bar frame undercarriage, the needle bar frame is put on the shelf fixed as an organic wholely with the needle bar frame undercarriage. The utility model discloses an independent presser foot actuating mechanism and other driving part's of aircraft nose separation can avoid main motor load grow and part wear out too big, improves life.

Description

A kind of computer embroidery machine head
Technical field
The utility model relates to computerized emboridering machine.
Background technology
The presser feet of computerized emboridering machine is all generally be pressed on fabric by pin bar by presser feet seat and presser feet spring, so that pin bar return move back time, reach the standard grade and form a line ring at the eye of a needle place of machine pin, the sharp hook simultaneously revolving shuttle can hook this line ring, revolve and after turning around, entangle bottom line, then reaching the standard grade and tighten up, computerized emboridering machine just completes a thorn cloth action, creates a pin mark on fabric simultaneously.
Existing presser foot drive is owing to being with pin bar a public main shaft, by this main shaft, driving needle bar and presser feet move up and down simultaneously, this makes mair motor load become big, pin bar drives the parts depreciation of part to strengthen, work-ing life declines, it is difficult to further improve efficiency and the embroidery precision of embroidery machine.
In addition, the pin bridge of existing computerized emboridering machine is all generally combine by being equipped with many root lengths pin bar and corresponding supporting upper dead point block and bottom dead centre block on an independent pin bridge. Wherein, pin bridge is one-piece construction, causes the requirement on machining accuracy of pin bridge to become high like this.
Practical novel content
Technical problem to be solved in the utility model is just to provide a kind of computer embroidery machine head, avoid mair motor load become big and parts depreciation excessive, it is to increase work-ing life, improve efficiency and the embroidery precision of embroidery machine further, meanwhile, reduce the difficulty of processing of pin bridge, reduce production cost.
For solving the problems of the technologies described above, the utility model adopts following technical scheme: a kind of computer embroidery machine head, the independent presser bar comprising head shell and be located on head shell and pin bridge, described independent presser bar is connected with independent presser feet and connects block and independent presser feet return spring, described independent presser feet connects block and is flexibly connected with independent presser foot driver, described independent presser foot driver comprises presser feet and drives frame, described presser feet drives frame to realize up and down by independent presser feet drive shaft, described presser feet drives and is hinged with presser feet taping block on frame, described presser feet taping block and presser feet drive and are provided with reset torsion spring between frame, described presser feet taping block is connected block and is flexibly connected with independent presser feet, described presser feet taping block rotates under the source of driving drives and is connected block with independent presser feet and departs from, reply original position at reset torsion spring effect lower foot clamp taping block when driving source stops work and again it is connected block with independent presser feet and connects, described pin bridge comprises that pin bridge is added and pin bridge undercarriage, described pin bridge is added to be fixed as one with pin bridge undercarriage.
As preferably, described driving source is electro-magnet or motor.
As preferably, described presser feet drives frame to be provided with vertical bullport, and described bullport sliding outer cover is on guide rod.
As preferably, described independent presser feet drive shaft is connected with the first end of independent presser feet big connecting rod, the 2nd end of independent presser feet big connecting rod and the first end of independent presser feet small rod are hinged, and the 2nd end of independent presser feet small rod and independent presser feet drive frame hinged.
As preferably, described pin bridge is added comprises the side plate that the left and right sides is arranged side by side and the crossbeam connecting biside plate top.
As preferably, the two ends, left and right of described pin bridge undercarriage are provided with the locating slot of U-shaped opening, are provided with location division bottom the biside plate that described pin bridge is added, and described location division embeds locating slot, described side plate is provided with positioning step on the upside of location division, and pin bridge undercarriage is positioned by described positioning step.
The technical solution adopted in the utility model, increase an independent presser feet drive shaft and corresponding independent presser feet drive-motor, independent presser feet drive-motor drives independent presser feet drive shaft, and original spindle motor is only for driving head spindle, achieve being separated of other driving parts of independent presser foot drive and head, therefore mair motor load can be avoided to become big and parts depreciation is excessive, it is to increase in work-ing life, improve the efficiency of embroidery machine and precision of embroidering further.
In addition, in independent foot device, independent presser foot driver can be connected block and depart from independent presser feet, therefore need to be departed from motor or work of electromagnet by presser feet when mending pin action at embroidery machine, the independent presser feet that is attached thereto is driven to depart from fork thus allow independent presser foot driver and independent presser feet connect block and be separated thus complete a complete presser feet disengaging action, like this, when indivedual head needs to mend embroidery benefit pin time, the head mending pin can will do not needed to close, independent presser foot driver and independent presser feet are departed from, avoid occurring that when mending and embroider not needing to mend the head presser feet embroidered repeats to pat the style extruding and having embroidered, also style would not be caused to lose shape, embroidery quality can be better.
Owing to original pin bridge is designed to split structure, namely split into that pin bridge is added and pin bridge undercarriage two portions, wherein pin bridge undercarriage is major parts, pin bridge is added is minor components, processing is made respectively with different materials, especially pin bridge is added can use the material of relative moderate and more simple complete processing, can effectively reduce component costs like this, it is to increase component processing precision and work-ing life.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is further described:
Fig. 1 is the structural representation one of head;
Fig. 2 is the structural representation two of head;
Fig. 3 is the structural representation of independent presser foot driver;
Fig. 4 is by the structural representation of transmission belt transmission between head spindle and independent presser feet drive shaft;
Fig. 5 is the structural representation one of pin bridge;
Fig. 6 is the structural representation two of pin bridge.
Embodiment
As depicted in figs. 1 and 2, a kind of computerized emboridering machine, the girder comprising frame and being located in frame, girder is horizontally disposed with, girder length direction is provided with some heads 1, the independent presser foot device that head 1 comprises head shell 10 and is located on head shell 10 and needle bar mechanism.
Wherein, independent presser foot device comprises independent presser bar 14, independent presser bar 14 times ends are fixed with independent presser feet 15, independent presser bar 14 is connected with independent presser feet and connects block 17 and independent presser feet return spring 16, described independent presser feet connects block 17 and is connected with guide plate 18, guide plate 18 guides independent presser feet to connect block 17 and moves up and down, described independent presser feet connects block 17 and is flexibly connected with independent presser foot driver 2, by promoting, independent presser feet connection block 17 drives independent presser bar 14 and independent presser feet 15 synchronously to rise to independent presser foot driver 2, independent presser feet return spring 16 promotes it to reset downwards after independent presser bar 14 and independent presser feet 15 promote.
Being arranged with head spindle 12 and independent presser feet drive shaft 11 on head 1 in parallel, some the heads 1 that girder length direction is arranged share this root head spindle 12 and this root independence presser feet drive shaft 11. Head spindle 12 is for driving needle bar 35 and Yarn taking-up mechanism 121, and independent presser feet drive shaft 11 is for driving independent presser bar 14.
As shown in Figure 4, head spindle 12 and independent presser feet drive shaft 11 can be driven by a public motor, namely head spindle 12 is first driven by a public motor, simultaneously by transmission belt 113 transmission between head spindle 12 and independent presser feet drive shaft 11, head spindle 12 is then made to drive independent presser feet drive shaft 11. Certainly, in order to avoid a shared motor, causing this motor load excessive, head spindle 12 and independent presser feet drive shaft 11 can be driven by independent motor respectively, namely head spindle 12 is driven by spindle motor, and independent presser feet drive shaft 11 is driven by independent presser feet drive-motor.
Drive owing to making presser feet and pin bar and be separated, therefore can avoid spindle motor load become big and parts depreciation excessive, it is to increase in work-ing life, improve the embroidery efficiency of embroidery machine and precision of embroidering further. And therefore the parts on pin bar are reduced, it is achieved lightweight. In addition, owing to the load on needle bar drive device almost reduces half, it is to increase the stability of needle bar drive device and work-ing life, reduce machinery maintenance rate, make the travelling speed of mechanism be greatly improved simultaneously.
Wherein, drive mechanism between independent presser feet drive shaft 11 and independent presser bar 14 comprises independent presser feet big connecting rod 111, independent presser feet small rod 112, independent presser feet drive shaft 11 is connected with the first end of independent presser feet big connecting rod, 2nd end of independent presser feet big connecting rod and the first end of independent presser feet small rod are hinged, and the 2nd end of independent presser feet small rod is connected with independent presser foot driver 2.
As shown in Figure 3, independent presser foot driver 2 comprises presser feet and drives frame 20, and the 2nd end of independent presser feet small rod and independent presser feet drive frame 20 hinged. Described presser feet drives and is hinged with presser feet taping block 21 on frame 20, described presser feet taping block 21 is connected block 17 with independent presser feet and is flexibly connected, described presser feet taping block 21 and presser feet drive and are provided with reset torsion spring 24 between frame 20, described presser feet taping block 21 rotates under driving source drives and is connected block 17 with independent presser feet and departs from, and acts on lower foot clamp taping block 21 at reset torsion spring 24 and reply original position when driving source stops work.
Described presser feet taping block 21 comprises connection section and the attacking head 211 that extends from connection section and reset portion 212, described connection section is through presser feet taping block pin 22, described attacking head 211 is connected block 17 with independent presser feet and is flexibly connected, and described reset portion 212 is connected with reset torsion spring 24. On described presser feet taping block pin 22, overcoat has compression spring 23, and the plunger of presser feet taping block pin 22 is positioned at presser feet and drives above frame 20, and described compression spring 23 drives between frame 20 at plunger and the presser feet of presser feet taping block pin. Described presser feet drives frame 20 to be provided with limit shaft 25, and described limit shaft 25 is for limiting the reset position of presser feet taping block 21. Described driving source is electro-magnet or motor 13. Electro-magnet or motor 13 are installed by mounting bracket 131, and electro-magnet or motor 13 depart from fork 132 by independent presser feet and drive presser feet taping block action.
Described presser feet drives frame 20 to be provided with vertical bullport 203, and bullport inner sleeve has presser foot driver axle sleeve, and presser foot driver axle sleeve sliding outer cover is on guide rod 101, and guide rod 101 guides independent presser foot driver 2 to slide up and down. Before presser feet drives the front side of frame 20 to be provided with protuberance 201, rear side be provided with after protuberance 202, hinged presser feet taping block pin 22 on front protuberance, front protuberance is provided with voided layer 204, it is enclosed within presser feet taping block pin 22 outside reset torsion spring 24 main body, and it being positioned at the space of voided layer 204, rear protuberance is hinged with the 2nd end of independent presser feet small rod by presser foot driver pin 26.
When presser feet taping block 21 can occur to produce to turn clockwise centered by presser feet taping block pin 22 under the driving of electro-magnet or motor 13, thus reach the object departing from independent presser feet and connecting block 17, under driving with the elastic force of the torsion spring 24 that resets, home position is returned to when electro-magnet or motor 13 stop work, limit shaft 25 limits its position, and if the embroidery pattern of web surface has certain height when embroidering, presser feet taping block 21 can also do the up and down motion of certain amplitude centered by presser feet taping block pin 22 simultaneously.
The presser foot driver of existing presser foot drive connects block with presser feet and can not be separated, when major part head does not need embroidery, presser feet still can move up and down with main shaft, again push down the style embroidered, the style embroidered can be caused certain injury like this.
Presser foot driver independent in the utility model departs from owing to can be connected block with independent presser feet, therefore need to be departed from motor or work of electromagnet by presser feet when doing and mend pin action at embroidery machine, drive the independent presser feet being attached thereto to depart from fork thus allow independent presser foot driver and independent presser feet connection block be separated, complete a complete presser feet disengaging action. Like this, when indivedual head needs to mend embroidery benefit pin time, the head mending pin can will do not needed to close, independent presser foot driver and independent presser feet are departed from, avoid occurring that when mending and embroider not needing to mend the head presser feet embroidered repeats to pat the style extruding and having embroidered, also style would not be caused to lose shape, and embroidery quality can be better.
As shown in Figure 5 and Figure 6, needle bar mechanism comprises pin bridge 3, and pin bridge 3 comprises pin bridge added 31 and pin bridge undercarriage 32, and the bottom of pin bar 35 is passed from the needle bar hole of pin bridge undercarriage 32, and described pin bridge added 31 and pin bridge undercarriage 32 are fixed as one. Described pin bridge is added comprises the side plate 311 that the left and right sides is arranged side by side and the crossbeam 322 connecting biside plate top. The two ends, left and right of described pin bridge undercarriage 32 are provided with the locating slot of U-shaped opening, it is provided with location division 313 bottom the biside plate of described pin bridge added 31, described location division 313 embeds locating slot, described side plate is provided with positioning step on the upside of location division, pin bridge undercarriage is positioned by described positioning step, is then placed on the added bottom of pin bridge under pin bridge and is connected by screw.
Wherein, needle bar mechanism also comprises short pin bar limit shaft 37, short pin bar return spring 36, upper dead point limiting plate 34, bottom dead centre block 33. Short pin bar limit shaft 37 and pin bar 35 front and back on pin bridge 3 are arranged side by side, short pin bar limit shaft upper end is fixed on upper dead point limiting plate 34, lower end is arranged on pin bridge undercarriage 32, short pin bar return spring 36 is enclosed within short pin bar limit shaft 37, bottom dead centre block 33 is located at pin bar 35 upper end and is positioned at below upper dead point limiting plate 34, bottom dead centre block 33 is provided with U-shaped portion, is enclosed within short pin bar limit shaft 37 outside U-shaped portion, and guiding pin bar 35 slides up and down and acts on short pin bar return spring 36. Upper dead point limiting plate 34 is fixed on pin bridge 3 by the retaining screw at two ends, and the corresponding retaining screw of pin bridge 3 is provided with screw hole.
Needle bar drive device comprises offset cam, cam link, three connecting rods, and offset cam is fixed on head spindle, and head spindle drives offset cam motion. The intermediate ends of three connecting rods is hinged by third connecting rod pin and cam first end even, 2nd end of described cam link is provided with roller, described roller is located in the cam groove of offset cam, the first end of described three connecting rods is articulated with on head shell by first connecting rod pin, described three connecting rods the 2nd end is by second connecting rod pin and synchronous rod hinge connection, and synchronous connecting rod is by the motion of needle bar driver driving needle bar.
Yarn taking-up mechanism 121 comprises chooses line cam, cam link, thread take-up tension lever, choose line tooth assembly, choose line cam to be fixed on together with offset cam on head spindle, the first end of cam link is provided with cam ball, described cam ball is located in the cam groove choosing line cam, the 2nd of described cam link is connected by thread take-up tension lever steady brace between end and the first end of thread take-up tension lever, described line tooth assembly of choosing is located on thread take-up tension lever axle, described choosing in line tooth assembly is installed with upper thread, 2nd end of described thread take-up tension lever is provided with to be chosen line ball and matches with the serrate slot choosing line tooth assembly, described thread take-up tension lever drives and chooses line tooth assembly, thread take-up tension lever the 2nd end is provided with chooses line ball, choosing line ball is installed on ball pin, choose line ball to match with the serrate slot choosing line tooth assembly.
The presser feet of computerized emboridering machine is all generally combine by being equipped with many root lengths pin bar and corresponding supporting upper dead point block and bottom dead centre block on an independent pin bridge, owing to existing pin bridge is one-piece construction, requirement on machining accuracy is caused to become high, and the rigidity decrease in strength of minute hand bar, the comparison become when thick fabric embroidered by embroidery machine is difficult, abrasion strengthens, it is easy to broken needle.
Owing to pin bridge adopts split structure, adopting short pin bar, structure is more reasonable simultaneously, when the upper and lower stroke of pin bar is constant, shortening pin pole length (shorten 42.5%) makes pin bar intensity under the constant prerequisite of diameter improve, and abrasion reduces, and precision improves. Owing to original pin bridge is split into two pieces of parts, it is divided into major parts and minor components to make processing with different materials respectively, component costs can be effectively reduced like this, it is to increase component processing precision and work-ing life.
Concrete, the aluminum alloy materials of the added general use 6061-T6 of pin bridge, pin bridge undercarriage uses the aluminum alloy materials of 7075-T6, this bi-material differs 57% in mechanical property, the material hardness of 6061-T6 is generally between 90-95HB, 7075-T6 material hardness is between 150HB, and simultaneously both prices differ about 50 pieces/kilogram, therefore can effectively reduce costs.
Process separately the front-rear center comparison of coherence to all needle bar holes with hour hands bridge undercarriage to control well, it is possible to bring up between 0.01 to 0.02 by the precision of original 0.03 millimeter. The processing length of single needle bar hole shortens to 36 millimeters by original 120 millimeters simultaneously. Such pin hole adds the verticality in man-hour, and it is meticulousr that circularity and smooth finish equally accurate just can control.
Each upper dead point of pin bridge of the prior art to be gone debugging one by one, in the utility model, upper dead point limiting plate 34 is fixed by two ends screw, as long as the upper dead point that the screw at adjustment two ends just can reserve all pin bars on single pin bridge is spacing, save the time, it is to increase efficiency.
This just causes pin bar return spring can only be contained in pin bar top independent presser feet and presser feet spring on each minute hand bar on each pin bridge existing, and bottom is used for dress presser feet spring. Now owing to adopting independent presser feet, presser feet is separated with pin bar, a head only presser feet, and presser feet is contained on machine shell by being originally contained on pin bridge instead, the return spring on such pin bar top can move pin bar bottom, simultaneously minute hand bar upper section just can truncate, and the circularity of short pin bar and the precision beated are adding can control man-hour meticulousr simultaneously. This structure can well complete the moving process of pin bar thorn cloth, increases pin bar thorn cloth effect, it is to increase the rigidity intensity of pin bar, reduces friction and improves the working efficiency that pin bar stings thick fabric simultaneously. Reduce the processing request of pin bridge, it is to increase working efficiency.

Claims (6)

1. a computer embroidery machine head, the independent presser bar comprising head shell and be located on head shell and pin bridge, described independent presser bar is connected with independent presser feet and connects block and independent presser feet return spring, it is characterized in that: described independent presser feet connects block and is flexibly connected with independent presser foot driver, described independent presser foot driver comprises presser feet and drives frame, described presser feet drives frame to realize up and down by independent presser feet drive shaft, described presser feet drives and is hinged with presser feet taping block on frame, described presser feet taping block and presser feet drive and are provided with reset torsion spring between frame, described presser feet taping block is connected block and is flexibly connected with independent presser feet, described presser feet taping block rotates under the source of driving drives and is connected block with independent presser feet and departs from, reply original position at reset torsion spring effect lower foot clamp taping block when driving source stops work and again it is connected block with independent presser feet and connects, described pin bridge comprises that pin bridge is added and pin bridge undercarriage, described pin bridge is added to be fixed as one with pin bridge undercarriage.
2. a kind of computer embroidery machine head according to claim 1, it is characterised in that: described driving source is electro-magnet or motor.
3. a kind of computer embroidery machine head according to claim 1, it is characterised in that: described presser feet drives frame to be provided with vertical bullport, and described bullport sliding outer cover is on guide rod.
4. a kind of computer embroidery machine head according to claim 1, it is characterized in that: described independent presser feet drive shaft is connected with the first end of independent presser feet big connecting rod, 2nd end of independent presser feet big connecting rod and the first end of independent presser feet small rod are hinged, and the 2nd end of independent presser feet small rod and independent presser feet drive frame hinged.
5. a kind of computer embroidery machine head according to claim 1, it is characterised in that: described pin bridge is added comprises the side plate that the left and right sides is arranged side by side and the crossbeam connecting biside plate top.
6. a kind of computer embroidery machine head according to claim 5, it is characterized in that: the two ends, left and right of described pin bridge undercarriage are provided with the locating slot of U-shaped opening, it is provided with location division bottom the biside plate that described pin bridge is added, described location division embeds locating slot, described side plate is provided with positioning step on the upside of location division, and pin bridge undercarriage is positioned by described positioning step.
CN201620027345.0U 2016-01-13 2016-01-13 Computerized embroidery machine aircraft nose Expired - Fee Related CN205275928U (en)

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CN201620027345.0U CN205275928U (en) 2016-01-13 2016-01-13 Computerized embroidery machine aircraft nose

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107385713A (en) * 2017-08-22 2017-11-24 诸暨玛雅电器机械有限公司 The independent presser foot control mechanism of embroidery machine
CN110318178A (en) * 2018-03-30 2019-10-11 天津宝盈电脑机械有限公司 A kind of computerized emboridering machine independence presser foot drive
CN112411044A (en) * 2020-10-15 2021-02-26 诸暨玛雅电器机械有限公司 Embroidery machine head
CN114351362A (en) * 2020-10-13 2022-04-15 诸暨玛雅电器机械有限公司 Independent presser foot driving mechanism

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107385713A (en) * 2017-08-22 2017-11-24 诸暨玛雅电器机械有限公司 The independent presser foot control mechanism of embroidery machine
CN107385713B (en) * 2017-08-22 2023-07-14 诸暨玛雅电器机械有限公司 Independent presser foot control mechanism of embroidery machine
CN110318178A (en) * 2018-03-30 2019-10-11 天津宝盈电脑机械有限公司 A kind of computerized emboridering machine independence presser foot drive
CN114351362A (en) * 2020-10-13 2022-04-15 诸暨玛雅电器机械有限公司 Independent presser foot driving mechanism
CN112411044A (en) * 2020-10-15 2021-02-26 诸暨玛雅电器机械有限公司 Embroidery machine head
CN112411044B (en) * 2020-10-15 2023-07-14 诸暨玛雅电器机械有限公司 Embroidery machine head

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Granted publication date: 20160601

Termination date: 20210113